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B286/B289 iv

SM

1.7.12

BROWSER UNIT TYPE C (B828-03) .................................... 1-76

Accessories ........................................................................................ 1-76

Installation .......................................................................................... 1-76

1.7.13

VM CARD TYPE E (D338-01, -02, -03) ................................. 1-77

Accessories ........................................................................................ 1-77

Installation .......................................................................................... 1-77

1.8 REAR STACKER (D312) ......................................................................... 1-79

1.8.1 ACCESSORIES .............................................................................. 1-79
1.8.2 INSTALLATION .............................................................................. 1-80

PREVENTIVE MAINTENANCE

2.

PREVENTIVE MAINTENANCE ................................................... 2-1

2.1

PM TABLE ................................................................................................. 2-1

2.1.1

MAIN MACHINE (B286).................................................................... 2-1

2.1.2

ROLL FEEDER (B851/B852) ............................................................ 2-4

2.1.3

PAPER CASSETTE (B853) .............................................................. 2-5

2.1.4

FOLDER FD/MANUAL FEEDER (D889) .......................................... 2-5

2.1.5

MANUAL FEEDER (D333)................................................................ 2-6

2.2

CLEANING THE ENTRANCE SPURS....................................................... 2-6

2.3

LUBRICATION POINTS............................................................................. 2-7

2.3.1

DEVELOPMENT SECTION .............................................................. 2-7

2.3.2

FUSING GEARS............................................................................... 2-7

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Summary of Contents for B286

Page 1: ...B286 B289 SERVICE MANUAL 003165MIU...

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Page 3: ...B286 B289 SERVICE MANUAL...

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Page 5: ...B286 B289 SERVICE MANUAL 003165MIU...

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Page 7: ...ION OF RICOH AMERICAS CORPORATION All product names domain names or product illustrations including desktop images used in this document are trademarks registered trademarks or the property of their r...

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Page 9: ...tion Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program Untrained and uncertified users utilizing information contained in...

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Page 11: ...LEGEND PRODUCT CODE COMPANY Gestetner LANIER RICOH SAVIN B286 GWD2004 LW324 MPW2400 2404WD B289 GWD2006 LW336 MPW3600 2406WD DOCUMENTATION HISTORY REV NO DATE COMMENTS 07 2007 Original Printing...

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Page 13: ...E 1 8 Removing the Shipping Material 1 8 Set the Operation Panel Position 1 9 Setting the Main Machine on the Roll Feeder B851 B852 or Table B854 1 9 Leveling the Main Machine and Attaching Leg Covers...

Page 14: ...ray Exit Guide Plates 1 43 Entering the Cut Length Adjustment 1 44 Setting Paper Sizes Types for the Tray 1 1st Roll Tray 2 2nd Roll 1 44 1 5 PAPER CASSETTE B853 1 45 1 5 1 ACCESSORY CHECK 1 45 1 5 2...

Page 15: ...es 1 64 Installation 1 64 1 7 7 INTERFACE PCB D329 1 67 Accessories 1 67 Installation 1 67 1 7 8 IEEE802 11B INTERFACE UNIT TYPE H G813 45 TYPE I G874 39 1 69 Accessories 1 69 Installation 1 69 1 7 9...

Page 16: ...9 1 8 1 ACCESSORIES 1 79 1 8 2 INSTALLATION 1 80 PREVENTIVE MAINTENANCE 2 PREVENTIVE MAINTENANCE 2 1 2 1 PM TABLE 2 1 2 1 1 MAIN MACHINE B286 2 1 2 1 2 ROLL FEEDER B851 B852 2 4 2 1 3 PAPER CASSETTE B...

Page 17: ...E ORIGINAL FEED SENSOR COVER 3 8 3 1 11 DRAWER FRONT COVER 3 9 3 2 SCANNER 3 10 3 2 1 ORIGINAL WIDTH SENSORS ORIGINAL SET SENSOR SCANNER SWITCH 3 10 3 2 2 ORIGINAL FEED UNIT ROLLERS 3 11 3 2 3 EXPOSUR...

Page 18: ...SETTE FEED ROLLER 3 38 3 6 9 CASSETTE RELAY SENSOR CASSETTE END SENSOR 3 38 3 6 10 CASSETTE FEED MOTOR CASSETTE OPEN SENSOR 3 39 3 6 11 CASSETTE FEED CLUTCH 3 40 3 7 FUSING 3 41 3 7 1 PRESSURE SPRING...

Page 19: ...1 Step 4 Magnification for Paper Type Film 3 72 Step 5 Scanner Mask Setting 3 72 Step 6 Erase Margins 3 72 Step 7 Printer Leading Edge Side to Side Registration 3 73 Step 8 Scanner Mask Setting 3 74 S...

Page 20: ...C5XXX 4 6 4 2 6 SC6XXX 4 11 4 2 7 SC7XXX 4 14 4 2 8 SC8XXX 4 16 4 2 9 SC9XXX 4 23 4 3 JAM CODE TABLES 4 28 4 3 1 OVERVIEW 4 28 4 3 2 SCANNER JAMS 4 29 Scanner Standby Jams 4 29 Scanner Late Jams 4 31...

Page 21: ...s 4 48 SIB LEDs 4 49 GW Controller Board 4 49 SERVICE TABLES 5 SERVICE TABLES 5 1 5 1 USING THE SP MODE 5 1 5 1 1 DIRECT ENTRY 5 1 Normal Direct Entry 5 1 Rapid Direct Entry 5 2 5 2 FIRMWARE UPDATE 5...

Page 22: ...6 1 1 MACHINE GENERAL LAYOUT 6 1 6 1 2 MECHANICAL COMPONENT LAYOUT 6 3 6 1 3 DRIVE LAYOUT 6 5 6 1 4 ORIGINAL COPY PAPER PATHS 6 6 6 2 SCANNER 6 8 6 2 1 OVERVIEW 6 8 6 2 2 SCANNER LAYOUT 6 9 6 2 3 ORIG...

Page 23: ...IMAGE WRITING 6 31 6 6 DEVELOPMENT 6 32 6 6 1 OVERVIEW 6 32 6 6 2 DEVELOPMENT DRIVE MECHANISM 6 33 6 6 3 TONER SUPPLY MECHANISM 6 34 6 6 4 DEVELOPER CROSS MIXING 6 35 6 6 5 DEVELOPMENT BIAS 6 36 6 6...

Page 24: ...6 7 9 PAPER CASSETTE PAPER END DETECTION 6 61 6 7 10 CONDENSATION PREVENTION 6 62 6 7 11 PAPER REGISTRATION 6 63 6 8 IMAGE TRANSFER AND SEPARATION 6 64 6 8 1 OVERVIEW 6 64 Transfer Corona Unit 6 64 Se...

Page 25: ...G THE PAPER EXIT 6 84 Upper Exit 6 84 Rear Exit 6 85 6 10 3 PAPER EXIT DRIVE 6 86 6 11 ELECTRICAL COMPONENTS 6 87 6 11 1 OVERVIEW 6 87 Overall System 6 87 IPU Board Details 6 89 6 11 2 DESCRIPTION OF...

Page 26: ...CATIONS 7 SPECIFICATIONS 7 1 7 1 MAIN MACHINE B286 B289 7 1 7 2 OPTIONS 7 6 7 2 1 ROLL FEEDER B851 B852 7 6 7 2 2 FOLDER D889 7 7 7 2 3 MANUAL FEEDER D333 7 8 7 2 4 PAPER CASSETTE B853 7 9 7 3 MAIN MA...

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Page 28: ...AINTENANCE REPLACEMENT AND ADJUSTMENT TROUBLESHOOTING SERVICE TABLES DETAILED DESCRIPTIONS SPECIFICATIONS TAB POSITION 2 TAB POSITION 1 TAB POSITION 3 TAB POSITION 4 TAB POSITION 6 TAB POSITION 5 TAB...

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Page 30: ...d 6 The inside and the metal parts of the fusing unit become extremely hot while the machine is operating Be careful to avoid touching those components with your bare hands HEALTH SAFETY CONDITIONS 1...

Page 31: ...build up The danger of explosion exists if a battery of this type is incorrectly replaced Replace only with the same or an equivalent type recommended by the manufacturer Discard used batteries in acc...

Page 32: ...injury or damage to the machine or other property Obey these guidelines to avoid problems such as misfeeds damage to originals loss of valuable data and to prevent damage to the machine This informat...

Page 33: ...Other product names used herein are for identification purposes only and may be trademarks of their respective companies We disclaim any and all rights involved with those marks...

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Page 35: ...INSTALLATION...

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Page 37: ...Less than 0 10 mg m3 6 If the installation area has air conditioners or heaters put the machine in a location where There are no sudden temperature changes from low to high or high to low The machine...

Page 38: ...Back 600 mm 23 3 Right 600 mm 23 4 Left 600 mm 23 1 1 3 MACHINE LEVEL 1 Front to back Not more than 5 mm from level 2 Right to left Not more than 0 15 1000 mm from level 1 1 4 POWER SOURCE This machi...

Page 39: ...cannot install the paper cassette without the roll feeder Table Used as an alternative to the roll feeder it contains only the lower stacker Here is a summary of the sequence recommended for installat...

Page 40: ...his is a summary of the important SP and User Tool settings that are necessary for this installation Main Machine Installation 2801 2 Lot Number 1 2801 3 Lot Number 2 Enter the toner lot numbers at in...

Page 41: ...der These settings are different for each machine The settings are on a label attached to the right side of the roll feeder drawer 1920 111 Cut Length Adjustment 1st Roll 297 mm Plain Paper Adjust for...

Page 42: ...st for B852 2nd roll Paper Cassette 1001 3 Leading Edge Registration Cassette 1002 3 Side to Side Registration Cassette Adjust for Paper Cassette B853 MFP Options 5985 1 Device Setting On Board NIC 59...

Page 43: ...ration panel to turn the power off wait for the power LED to go off then turn the main power switch off 1 2 1 ACCESSORY CHECK Check the accessories and their quantities against the table below No Desc...

Page 44: ...the power cord to the power source during these installation procedures until the procedure tells you to do this 1 Remove all the orange filament tape and packing materials from the main machine front...

Page 45: ...the operation panel 1 to one set of the three sets of holes to set the panel at the desired angle 2 Push each anchor screw 2 into its hole x 3 It is not necessary to tighten the screws Setting the Ma...

Page 46: ...r table 2 Lift the main machine and set its rubber feet 4 into the holes 5 on the top of the roll feeder or table 6 With one person at each end of the main machine use the two handles on each end of t...

Page 47: ...Open the upper unit 7 Remove 1 Left cover x 3 2 Right cover x 3 3 Manual feed table x 2 Open the drawer of the roll feeder before removing if the roll feeder is installed 8 Remove the right transport...

Page 48: ...the spindle 2 must go through the hole At the same time align the plate with the holes for the three screws blue The joint brackets and screws are provided as accessories with either the Roll Feeder...

Page 49: ...e 1 x 2 Blue Hang the hooks on each end this puts the plate in the correct position to be installed The movable guide plates are provided as accessories with either the Roll Feeder B851 B852 or Table...

Page 50: ...nges 19 Reattach the manual feed table 20 Reattach the left and right covers The flat head screw must be attached at the rear side of each cover 21 Close the upper unit Leveling the Main Machine and A...

Page 51: ...be level side to side within 0 15 m 5 Attach the left leg cover 2 and the right leg cover 3 6 Raise the original feed unit 1 7 Remove the protective sheet and tape 2 8 Remove the lock screws 1 2 x 2 9...

Page 52: ...unit Then open the upper unit 2 2 Open the toner hopper cover 3 3 Remove all tape and packing materials 4 in the upper unit 4 Slowly pull out the drum protection sheet 5 A developer lot number is emb...

Page 53: ...ner hopper cover 2 7 Close the upper unit 3 8 Connect the power supply cord Switch the main power switch on The main motor switches on and distributes the developer evenly inside the development unit...

Page 54: ...nd shake it again Show the operators this procedure so that they know how to load the cartridge properly If the toner is not loosened inside the cartridge before it is installed the operator may hear...

Page 55: ...the SP mode 2 Do SP2801 2 and 3 to enter the lot numbers Use the soft keyboard on the display panel to enter the lot numbers The lot numbers are embossed on the top edge of each developer pack If the...

Page 56: ...been lowered onto the drum 7 Exit the SP mode and turn off the main power switch 8 If you will install one or more of the following options do these installations at this time Roll Feeder Paper Casset...

Page 57: ...for each tray and bypass tray Testing the Main Machine Circuit Breaker Follow the procedure below to test the operation of the circuit breaker This must be done at installation and at least once a ye...

Page 58: ...turn on if the switch 2 remains at O 5 Reattach the rear cover Main Machine Accessories 1 To attach the original tray 1 attach the top first then the bottom as shown 2 Make sure the four tabs x4 are c...

Page 59: ...n the lever is down the Upper Copy Output key is disabled and copies always feed out straight through at the rear of the main machine To enable the Upper Copy Output selector key again lift the lever...

Page 60: ...ms show where to position the exit guide plates for different paper widths 2 Position the right exit guide plate 1 as shown then attach it with its magnet 3 Position the left exit guide plate 2 as sho...

Page 61: ...see section 3 11 SP Adjustments Paper Roll Adjustments SP No Name Comment 1001 1 Leading Edge Registration 1st Roll B851 B852 1001 2 Leading Edge Registration 2nd Roll B852 1002 1 Side to Side Registr...

Page 62: ...in machine If you do not do this you can twist and possibly cause damage to the main machine Do not push on the main machine while it is installed on top of the roll feeder or table To prepare the mai...

Page 63: ...he bypass feed table on the front of the main machine 1 3 1 ACCESSORY CHECK Check the accessories and their quantities against the table below No Description Q ty 1 Original Hangers 2 1 3 2 INSTALLATI...

Page 64: ...he accessories and their quantities against the table below No Description Q ty 1 Lower Output Trays 3 2 Leg Covers 2 3 Movable Guides 6 4 Shoes 4 5 Joint Brackets Left Right 2 6 Exit Guide Plates 2 7...

Page 65: ...of the roll feeder 2 This prevents damage to the connectors when the main machine is put on top of the roll feeder The main machine weighs 107 kg 235 lb There are two handles in recesses on each side...

Page 66: ...e that it is OFF If it is ON set it to OFF Opening the Roll Feeder and Removing Shipping Material The drawer of the roll feeder is locked and cannot be opened until the main machine is set on top of t...

Page 67: ...B286 B289 Installation 6 Remove the covers and screws 1 Left upper cover x 2 2 Left screws x 2 3 Right upper cover x 2 4 Right screws x 2 7 Open the upper unit 8 Remove 1 Left cover x 3 2 Right cover...

Page 68: ...6 B289 1 32 SM 9 Remove the right transport lock plate 1 x 4 10 Remove the left transport lock plate 2 x 4 11 Install the studs 1 on the right side and the left side You must fasten each stud in the u...

Page 69: ...lue The joint brackets and screws are provided as accessories with the roll feeder 13 Attach screws but do not tighten them 14 While you lift the main machine by its handle 3 set screw in the lower ho...

Page 70: ...x6 Each plate is the same It is not possible to install a plate in the incorrect position Attach each plate with the ribbed side down Move the hinges 2 a small distance apart This allows the tabs att...

Page 71: ...hopper cover 1 2 Set a level 2 on the plate 3 of the development unit 3 Set the shoes under the main machine 4 Use a wrench to adjust the nuts 1 on each foot to raise or lower the main machine at each...

Page 72: ...ght hinge 4 off their support screws then lift the unit to the vertical position Do not remove the support screws 10 Put the level 5 on the exposure glass 11 Use a wrench to adjust the nuts on each fo...

Page 73: ...hine and Roll Feeder 1 Remove the rear cover 1 of the main machine x2 2 Remove the cover of the controller unit 2 x1 3 Remove the ground plate 1 x 3 Open the paper exit cover C1 and paper exit unit C2...

Page 74: ...rnesses between the bottom of the main machine and top of the roll feeder 8 Route the harness x 1 through bracket 4 then attach the bracket x 2 Use one screw from the accessories 9 Route the harness x...

Page 75: ...re that the harness wires 3 below are not pinched between the bottom of the frame and bottom of the ground plate 13 Reattach Controller box cover Rear cover Open and close the paper exit cover C1 and...

Page 76: ...area and the bottom edge of the cover 3 Remove the tape from each end of one of the narrow mylars 4 Attach one end to the top edge of the cover The top edge must be flat and parallel to the edge of th...

Page 77: ...move the tape from each end of one of the wide mylars 4 Align the end with the narrow tape with the top edge 4 of the rear plate Make sure that the right edge is parallel to the vertical lines on the...

Page 78: ...nstalling the Paper Rolls If you will install the optional paper cassette see section 1 5 Paper Cassette B853 do this before you install the paper rolls If you do not install the paper cassette first...

Page 79: ...f the roll feeder x 3 The lines and numbers embossed on the back of the main machine see the upper left of the above diagrams show where to position the exit guide plates for different paper widths 2...

Page 80: ...l 1 1920 111 Cut Length Adjustment 1st Roll 297 mm Plain Paper Roll 1 1920 115 Cut Length Adjustment 1st Roll 1189 mm Plain Paper Roll 2 1920 211 Cut Length Adjustment 2nd Roll 297 mm Plain Paper Roll...

Page 81: ...SORY CHECK Check the accessories and their quantities the table below No Description Q ty 1 Paper Cassette Unit 1 2 Screws 4 3 Harness Clamps 4 4 Paper Cassette Universal Type 1 1 5 2 PAPER CASSETTE I...

Page 82: ...he front cover push the cutter 2 away from the top of the screw 3 Remove the knockout 3 x 2 4 If Roll 2 is installed remove it 5 Remove the paper cassette from the paper cassette unit 6 Remove the rea...

Page 83: ...he clamps x6 12 Reattach the board cover front cover and rear plate of the roll feeder 13 Reinstall the paper rolls and close the drawer of the roll feeder 14 Put the paper cassette in the paper casse...

Page 84: ...their quantities the table below No Description Q ty 1 Lower Output Trays 3 2 Leg Covers 2 3 Shoes 4 4 Joint Brackets Left Right 2 5 Exit Guide Plates 2 6 Screws 9 7 Mylars Wide 2 8 Mylars Narrow 2 9...

Page 85: ...side of the main machine To prevent injury or damage to the main machine always use these handles 1 to lift the main machine Two or more service technicians are necessary to lift the main machine and...

Page 86: ...Follow the instructions in Leveling the Main Machine and Attaching Leg Covers Attaching the Guide Plate Keep the power cord disconnected while you do this procedure 1 Install the guide plate 1 x 2 Bl...

Page 87: ...dle 3 set screw in the lower hole of the keyhole cutout and tighten it 4 Tighten screws 5 Do the above procedure again for the left joint bracket 6 Reattach the manual feed table x 2 7 Reattach the le...

Page 88: ...a and the bottom edge of the cover 4 Remove the tape from each end of one of the narrow mylars 5 Attach one end to the top edge of the cover The top edge must be flat and parallel to the edge of the c...

Page 89: ...the cover 3 Remove the tape from each end of one of the wide mylars 4 Align the end with the narrow tape with the top edge 4 of the rear plate Make sure that the right edge is parallel to the vertica...

Page 90: ...paper sizes 1 Remove the stoppers 1 x 2 each 2 Use a clean cloth soaked in alcohol to clean the surfaces 2 where the stopper brackets 3 will be attached 3 Remove the double sided tape 4 from the rear...

Page 91: ...e upper left of the above diagram show where to position the exit guide plates for different paper widths 2 Position the right exit guide plate 1 as shown then attach it with its magnet 3 Position the...

Page 92: ...ard must be inserted into its assigned slot The slot assignments of boards and SD cards are written on a decal on the controller box cover MFP Option Board Slot SD Card Assignments Slot Option Name Mo...

Page 93: ...ervice Firmware Update NVRAM Data Download Upload Application Move Undo Browser Unit Type C B828 03 No 3 VM Card Type E D338 01 02 03 No 1 Due to copyright restrictions these options cannot be moved t...

Page 94: ...machine has three SD card slots SD card slots 2 and 1 are for application programs Slot 3 is used for machine servicing and application program installation firmware updates NVRAM upload and download...

Page 95: ...SD card Do not use an SD card if it has been used with a computer or other device The SD card may not operate correctly The original SD card received with purchase of the application program is the o...

Page 96: ...t be empty The application always moves the application to Slot 1 by default if there are SD cards in both Slot 1 and Slot 2 5 Turn on the main power switch 6 Enter the SP mode and do SP5873 1 Move Ex...

Page 97: ...both Slot 1 and Slot 2 5 Turn on the main power switch 6 Enter the SP mode and do SP5873 2 Undo Exec 7 Follow the messages on the operation panel to complete the procedure 8 Exit the SP mode 9 Turn of...

Page 98: ...GL Filter in Slot 2 5 Reattach the SD card slot cover 6 On the operation panel remove the dummy keytop 1 and replace it with the Printer keytop 2 7 Attach the PS3 decal 3 8 Reconnect the machine to i...

Page 99: ...iption Qt y 1 SD Card Scanner 1 1 Keytop 1 Installation Before doing the procedure turn off the main power switch and unplug the machine from its power source 1 Make sure that the machine is switched...

Page 100: ...Test Print Configuration Page If the customer intends to use the Ratio external controller from the PC side the GW controller scanner option can be used and does not need to be removed from the main m...

Page 101: ...ation of MFP Options SM 1 65 B286 B289 Installation 3 Remove A Rear cover x2 B Controller cover x1 4 Remove A Ground plate x3 Open covers C1 and C2 together to remove the vertical screw B PCB shield c...

Page 102: ...1 x2 Keep these screws 6 Remove cover 1 and discard it x2 Keep the screws 7 Attach the bracket 2 removed in Step 5 to the PCB x2 8 Disconnect the connectors 1 x3 9 Slowly insert the board 2 then fast...

Page 103: ...B D329 The Interface PCB D329 is required in order to use the external printer option D344 Accessories Check the accessories and their quantities against the table below Description Qt y 1 Interface P...

Page 104: ...rews x2 4 Connect the interface cable 3 5 Attach the interface cable to the back of the main unit 1 Cable hooks x2 6 Clean the rear plate 2 with alcohol 7 Attach harness clamp 3 8 Close the clamp roun...

Page 105: ...1 Installation Before doing the procedure turn off the main power switch and unplug the machine from its power source 1 Make sure that the machine is switched off and disconnected from its power sourc...

Page 106: ...Gigabit Ethernet Board is installed the standard Ethernet board and standard USB board can no longer be used Two caps are provided to cover the standard Ethernet and USB connectors This prevents acci...

Page 107: ...he Gigabit Ethernet Board 2 into Slot B Knob x 2 6 Attach the ferrite core provided with the Gigabit Ethernet Board to the end of the cable 1 to be attached to the network 7 Attach the ferrite core pr...

Page 108: ...s now If you install any version other than type D you will have to replace the NVRAM and do this installation procedure again 2 Make sure that the following items are not at the factory default setti...

Page 109: ...k If you see VOID on the tapes do not install the components in the box contact your sales division 3 If the surfaces of the tapes do not show VOID remove them from the corners of the box Do not insta...

Page 110: ...he Self Diagnosis Test 13 Check the diagnostic report Under ROM No Firmware Version you should see B7355060 0 03 displayed for HDD Format Option Under Loading Program you should see GW1a_zoffy B735506...

Page 111: ...overwrite has completed 1 7 11 USB HOST INTERFACE UNIT TYPE 7300 G819 01 Accessories Check the accessories and their quantities against the table below Description Qt y 1 USB Host Interface Board 1 In...

Page 112: ...the SD card into Slot 2 or 3 If you push in the SD Card this releases it for removal Make sure that the SD Card is inserted and locked in place If it is partially out of the slot push it in gently unt...

Page 113: ...f 19 Remove the SD card for the Browser unit from Slot 2 or 3 then reattach the SD card slot cover 20 On the operation panel remove the dummy keytop and replace it with the Others keytop 1 7 13 VM CAR...

Page 114: ...9 1 78 SM If you push in the SD Card this releases it for removal Make sure that the SD Card is inserted and locked in place If it is partially out of the slot push it in gently until it locks 3 Switc...

Page 115: ...D312 The rear stacker is an optional device installed on the back of the unit B286 B289 1 8 1 ACCESSORIES Check the accessories and their quantities against the table below No Description Qty 1 Copy...

Page 116: ...Rear Stacker D312 B286 B289 1 80 SM 1 8 2 INSTALLATION 5 Attach 1 Copy tray holder x4 2 Rear copy tray x3 3 Guide mylar x1 to center of copy tray...

Page 117: ...PREVENTIVE MAINTENANCE...

Page 118: ......

Page 119: ...Feet PM Comments Scanner Original Feed Rollers 5 5 18 0 C Damp cloth Original Exit Rollers 5 5 18 0 C Platen Plate 5 5 18 0 C Original Width Set Registration Exit Sensors 33 0 108 0 C Blower brush Ex...

Page 120: ...ation Rollers 5 5 18 0 C Damp cloth Paper Registration Sensor 5 5 18 0 C Blower brush Around the Drum Charge Corona Wire 11 0 36 0 R Lens paper Corona Wire Cleaner 1 5 5 18 0 R Charge Corona Casing 5...

Page 121: ...Hot Roller Bushings 1 27 5 90 0 R Always replace with hot roller Lubricate Pressure Roller 1 33 0 108 0 R Replace if necessary Hot Roller Strippers 5 5 18 0 C Dry cloth Pressure Roller Strippers 5 5...

Page 122: ...tion Adjustments A Adjust after replacing rollers For details see section 3 11 SP Adjustments Circuit Breaker The circuit breaker should be tested once a year See section 1 2 3 Main Machine Final Inst...

Page 123: ...cessary Grip Rollers C Relay Sensor 40 C Blower brush or dry cloth 2 1 4 FOLDER FD MANUAL FEEDER D889 PM Interval Comments Description Q ty Metric Feet PM Fan Fold Sensors 11 0 36 0 Fan Fold Rollers 1...

Page 124: ...able B286 B289 2 6 SM 2 1 5 MANUAL FEEDER D333 PM Interval Comments Description Q ty Metric Feet PM Paper Width Sensors 11 36 Blower brush or dry cloth Bypass Relay Sensor 11 36 Blower brush or dry cl...

Page 125: ...Maintenance 2 2 CLEANING THE ENTRANCE SPURS 1 Open the upper unit 2 Retrieve the flat brush from 1 from its storage location 3 Use the flat brush to clean the 5 entrance spurs 2 Be sure to return the...

Page 126: ...SM 2 3 LUBRICATION POINTS 2 3 1 DEVELOPMENT SECTION Development Unit Gears Silicone Grease G501 Apply at the points shown by the numbers in the drawing 2 3 2 FUSING GEARS 1 Fusing Gears Barrieta S552R...

Page 127: ...REPLACEMENT AND ADJUSTMENT...

Page 128: ......

Page 129: ...E WORKING ON THE MAIN MACHINE Always remove these items before you start work on the machine A Upper output stackers x 2 B Copy exit selection lever x 1 C Original output guides x 6 D Upper output gui...

Page 130: ...3 1 2 SIDE COVERS 1 Open the original feed unit A 2 Open the upper unit B 3 Remove the left upper cover C x 2 If necessary push in the release button D to remove the cover 4 Remove the left cover E x...

Page 131: ...COVER 1 Rear cover x 2 A 2 Controller cover B x 1 3 1 4 PAPER EXIT UNIT 1 Disconnect the ground wire A and connector B on the left x 1 x 1 x 1 2 Disconnect the ground wire C and connector D on the ri...

Page 132: ...5 Pull the unit away from the left B and right C hinges 3 1 5 UNLOCKING OPENING THE ORIGINAL UNIT 1 Open the upper unit 2 Remove the lock screws A x 2 3 On the left and right sides lift the hinges B o...

Page 133: ...right side disconnect the ground wires x2 x 2 4 Disconnect the connectors B x 4 x 3 x 1 with clamp 5 On the ends of the original unit shaft move the Teflon arms C and D out of the holes and lift them...

Page 134: ...2 Loosen the spring A and remove the scanner motor belt B 3 Tighten the screw again to make sure that the screw and spring do not fall off 4 Remove the original table C x2 5 Lift the scanner unit D 6...

Page 135: ...nt edge of the mylar B is attached around the edge of the plate 3 1 9 IDLE REGISTRATION ROLLER PANEL 1 Open the upper unit 2 Side covers See section 3 1 2 Side Covers 3 Toner hopper cover See section...

Page 136: ...e the stud screws 3 1 10 MANUAL FEED TABLE ORIGINAL FEED SENSOR COVER 1 Unlock and lift the original feed unit See section 3 1 5 Unlocking Opening the Original Unit 2 Open the upper unit 3 Side covers...

Page 137: ...Common Procedures SM 3 9 B286 B289 Replacement and Adjustment 3 1 11 DRAWER FRONT COVER 1 Open the front drawer of the roll feeder A 2 Push the cutter B to the right 3 Front cover C x 3...

Page 138: ...L SET SENSOR SCANNER SWITCH 1 Manual feed table original feed sensor cover See section 3 1 10 Manual Feed Table Original Feed Sensor Cover 2 Original width sensor bracket A x 3 x3 3 Original width sen...

Page 139: ...riginal exit roller cover x 2 B 4 Original exit rollers x 1 bushings x 2 hex x1 C 5 Original feed rollers x 2 bushings x 2 D Reinstallation After you replace the original feed roller or the original e...

Page 140: ...only the feed roller until the original exit roller gets and feeds the original If the lines at the joints in Area A are correct not broken the procedure is completed If the lines are broken at a joi...

Page 141: ...ront of them 3 2 4 CIS 1 Lift and lock the scanner unit See section 3 1 7 Raising and Locking the Scanner Unit 2 Remove the following Original width sensor cover See section 3 2 2 Original Feed Unit R...

Page 142: ...s only 2 Do SP4972 and input the 8 values 3 Do SP2902 2 and print Pattern 11 to check the CIS 4 Adjust if necessary See section 311 2 CIS Adjustment with SP Codes 3 2 5 SMDB VDB 1 Side covers See sect...

Page 143: ...and Adjustment 3 2 6 SIB CGB POWER PACK 1 Side covers See section 3 1 2 Side Covers 2 Remove See section 3 1 Common Procedures Manual feed table Original feed sensor cover 3 SIB A x9 x4 Standoff x2 4...

Page 144: ...g B x 1 5 End plate C x 1 6 Disconnect the cleaning pad D and then move it to the left 7 Charge corona unit E x 2 Reinstallation Put the left end into the hole on the left first viewed from the rear o...

Page 145: ...ng the Charge Corona Unit 8 Grid wires A Spring x 1 each 9 Two cover plates B pressure release 10 Charge corona wire C x1 3 3 2 QUENCHING LAMPS 1 Remove OPC drum unit See section 3 5 Drum Unit Charge...

Page 146: ...Around the Drum B286 B289 3 18 SM 2 Quenching lamp unit A x 3 x 3 3 Quenching lamps x3 B x all x 3 The quenching lamps are attached to the plate with double sided tape...

Page 147: ...drum Reinstallation 1 Adjust the position of the LPH until it is level 2 Set the plates B lightly against the studs on each side Then tighten the screws Do not push the plates forward with force agai...

Page 148: ...rs See section 3 1 2 Side Covers 3 Transfer unit A x 2 x 2 Reinstallation At each end of the unit make sure that the tabs B are fully engaged with the studs C When the tabs are engaged correctly the c...

Page 149: ...h guide Each guide must be installed at its original position 3 Paper guides C x4 4 Transfer wire D 5 Separation wires E Reinstallation Each paper guide pair must be installed at its original position...

Page 150: ...eed Table Original Feed Sensor Cover 4 Toner hopper cover See section 3 1 8 Toner Hopper Cover 5 Idle registration roller panel See section 3 1 9 Idle Registration Roller Panel 6 Toner cartridge 7 Dev...

Page 151: ...ent unit on a large sheet of paper 3 Remove the casing A for the toner supply unit x 2 4 Remove the development filter B and bracket C 5 Hold the development unit above the paper with the gears up 6 T...

Page 152: ...ff 16 Open the upper unit 17 Open the toner hopper cover 18 Open the second 1 kg pack of developer and slowly add it to the development unit Move the pack from left to right until it is empty Save the...

Page 153: ...t enter the same number twice Do SP2801 1 to mix the developer and initialize the ID sensor 3 4 3 PAPER SET SENSOR REGISTRATION SENSOR 1 Idle registration roller panel See section 3 1 9 Idle Registrat...

Page 154: ...nit 2 Plate A x 1 x 1 3 Cut the harness clamp B 4 Toner supply clutch C Bushing x 1 The stopper is spring loaded and will come out suddenly after you remove the e ring 3 4 5 DEVELOPMENT FILTER 1 Remov...

Page 155: ...3 4 6 USED TONER COLLECTION BOTTLE TONER OVERFLOW SENSOR 1 Lift the original feed unit 2 Lift the upper unit 3 Right upper cover A x 2 4 Right cover B x 3 5 Loosen the leaf spring C and lift it 6 Ton...

Page 156: ...d set the cleaning blade release lever A to the left 2 Development unit See section 3 4 1 Development Unit 3 Drive belt plate B drive belt x 4 4 Use the long end of a hexagonal wrench to remove drum g...

Page 157: ...e x 1 Reinstallation After you replace the drum Do SP2923 Cleaning Blade Replace Mode This applies toner to the drum and blade to decrease friction between the drum and the cleaning blade If you do th...

Page 158: ...blade A x 2 springs x 2 Reinstallation After you replace the cleaning blade Do SP2923 Cleaning Blade Replace Mode This applies toner to the drum and blade to decrease friction between the drum and the...

Page 159: ...f pawls x2 B pressure release 5 Pick off pawl solenoid C x 2 x 1 Reinstallation After replacing or cleaning the ID sensor do SP3001 2 to initialize the new ID sensor If the ID sensor is damaged and ca...

Page 160: ...TRATION ROLLER 1 Side covers See section 3 1 2 Side Covers 2 Registration clutch A x 1 x 1 3 Gear cover plate B x 7 cap x 1 drive belt x 1 4 Gear C x 1 spring x 1 5 Gear D x 1 6 Used toner collection...

Page 161: ...5 8 Switch pressure plate F At reinstallation make sure that the vertical brace G is locked in the cutouts in the ceramic clutch H see illustration above 9 Front plate I x 6 10 Transport roller dust c...

Page 162: ...eder drawer 2 Remove the paper rolls 3 Roll 1 feed clutch cover A x 2 4 Roll 1 feed clutch B x 1 x 1 5 Roll 1 feed rollers C x 3 bushings x 2 6 After you replace the roller or the clutch adjust the cu...

Page 163: ...only 1 Open the roll feeder drawer 2 Remove paper roll 2 at the rear 3 Roll 2 feed clutch cover A x 2 4 Roll 2 feed clutch B x 1 x 1 5 Roll 2 feed rollers C x3 bushings x 2 6 After you replace the ro...

Page 164: ...RF EXIT SENSOR 1 Open the drawer of the roll feeder 2 Plate A x 2 3 RF exit sensor B x 1 x 1 3 6 5 ROLL FEED MOTOR 1 Open the roll feeder drawer 2 Drawer front cover See section 3 1 11 Drawer Front Co...

Page 165: ...and Adjustment 4 Gear B x1 5 Roll feeder motor C x 2 x 1 x 2 3 6 6 CUTTER MOTOR HP SENSORS 1 Open the roller feeder drawer 2 Drawer front cover See section 3 1 11 Drawer Front Cover 3 Upper bracket A...

Page 166: ...1 x 1 7 Cutter race and motor assembly E x 3 x 1 x 2 8 Cutter motor F x 2 3 6 7 ROLL PAPER END SENSORS 1 Open the roll feeder drawer 2 Roll feeder back plate A x 2 3 Roll end sensors B x 1 x 1 each Th...

Page 167: ...FEED ROLLER 1 Paper cassette A 2 Cassette feed roller B 3 6 9 CASSETTE RELAY SENSOR CASSETTE END SENSOR 1 Open the roll feeder drawer and remove the paper cassette 2 Roll feeder rear plate x 2 Blue 3...

Page 168: ...x 1 Blue 6 Relay sensor D x 1 pinch release x 2 7 Cassette end sensor plate E x 1 Blue 8 Cassette end sensor F x 1 x 1 pinch release x 3 3 6 10 CASSETTE FEED MOTOR CASSETTE OPEN SENSOR 1 Open the roll...

Page 169: ...ensor B x 1 pinch release x 2 4 Paper cassette feed assembly C x 6 5 Paper cassette motor D x 2 x 1 x 2 3 6 11 CASSETTE FEED CLUTCH 1 Cassette feed motor See section 3 6 10 Cassette Feed Motor Cassett...

Page 170: ...spring A and connect it to a different hole Center Standard tension standard pressure Left Less tension less pressure Set to this position to decrease wrinkling Right More tension more pressure Can g...

Page 171: ...1 Open the paper exit cover and paper exit unit together A 2 Hot roller strippers B pressure release spring x 1 each 3 7 3 FUSING EXIT SENSOR 1 Remove Rear cover See section 3 1 2 Side Covers Paper ex...

Page 172: ...See section 3 1 3 Rear Cover Paper exit unit See section 3 1 4 Paper Exit Unit 2 Remove pressure roller thermistors A x 1 x 2 x1 The end roller thermistor is at The center roller thermistor is at You...

Page 173: ...d exit cover x 4 x 1 See section 3 1 4 Paper Exit Unit 2 Remove Pressure roller stripper unit A x 4 Stopper screw B x 1 ea Pressure roller strippers C Spring x 1 each There are 11 pressure roller stri...

Page 174: ...per unit 2 Paper exit unit See section 3 1 4 Paper Exit Unit 3 Pressure roller thermistor fusing exit sensor See section 3 7 4 Pressure Roller Thermistors 4 Fusing Exit Sensor See section 3 7 3 Fusing...

Page 175: ...rrectly Europe Blue Blue White White North America Red Red White White 3 7 8 FUSING CLEANING ROLLER 1 Fusing unit See section 3 7 7 Fusing Unit 2 Springs A x 2 3 Felt plate B x 2 4 Fusing cleaning rol...

Page 176: ...ight plate A x 1 3 Right support B x 1 4 Left plate C x 1 5 Left support D x 1 This is the support with the anti static brush 6 Fusing lamp E x 2 metal harness clamps x 2 Reinstallation Make sure that...

Page 177: ...1 Fusing lamp See section 3 7 9 Fusing Lamp 2 Hot roller A springs x 2 sleeve bearings x 2 gear x 1 3 Lubricate B with Barrierta S552R x 2 3 7 11 PRESSURE ROLLER 1 Hot roller See section 3 7 10 Hot Ro...

Page 178: ...R THERMOSTATS 1 Fusing unit See section 3 7 7 Fusing Unit 2 Hot roller thermistor A x1 x 1 3 Thermostat 2 199 C B M3x6 x 2 4 Thermostat 1 200 C C M3x6 x 2 Reinstallation The thermostats 199 C and 200...

Page 179: ...3 8 MOTORS 3 8 1 SCANNER MOTOR 1 Original feed unit See section 3 1 6 Removing the Original Feed Unit 2 Lift and lock the scanning unit See section 3 1 7 Raising and Locking the Scanner Unit 3 Scanner...

Page 180: ...Feed Unit 2 Lift and lock the scanning unit See section 3 1 7 Raising and Locking the Scanner Unit 3 Cover A x4 4 Belt tension plate B x 2 Spring x 1 5 Drum motor C x 1 x 3 3 8 3 FUSING MOTOR MAIN MO...

Page 181: ...Main power switch connector F x 1 x 1 9 Fusing motor G x 1 x 4 Reinstallation If it is not easy to connect the connector at the rear of the motor when you install the motor mount plate Remove the rear...

Page 182: ...re this one 11 Main motor H x 2 drive belts x 2 x 4 3 8 4 USED TONER BOTTLE MOTOR 1 PSU See section 3 9 1 PSU Circuit Breaker 2 Toner collection bottle See section 3 4 6 Used Toner Collection Bottle T...

Page 183: ...Boards SM 3 55 B286 B289 Replacement and Adjustment 3 9 BOARDS 3 9 1 MCU IPU MB 1 Remove A Rear cover x2 B Controller cover x1 2 Remove A Ground plate x3 B PCB shield cover x8...

Page 184: ...each Always remove the File Format Converter under the controller board before pulling the controller board out of the machine 4 Remove the file format converter board 1 Connectors x3 2 File format co...

Page 185: ...M 3 57 B286 B289 Replacement and Adjustment 6 Disconnect the IPU and MCU harnesses x7 x all 7 Disconnect the MCU IPU bracket A MCU side x2 x1 B IPU side x2 x2 8 Pull the controller housing out of the...

Page 186: ...Boards B286 B289 3 58 SM 9 Remove the shield cover A x12 10 Remove A MCU x4 x1 B IPU x4...

Page 187: ...6 B289 Replacement and Adjustment 11 Remove A Motherboard bracket x3 x3 x1 B Motherboard x7 If you install a new MCU board do SP3001 2 to initialize the ID sensor 3 9 2 PSU CIRCUIT BREAKER 1 Remove th...

Page 188: ...Boards B286 B289 3 60 SM 2 Remove A Earth plate x2 B Earth plate x2 3 Disconnect the white and black harnesses C x2 4 Remove the circuit breaker D x2 x4 5 Remove the PSU A x1 x10 x all...

Page 189: ...Boards SM 3 61 B286 B289 Replacement and Adjustment 3 9 3 CONTROLLER BOARD 1 Remove A Rear cover x2 B Controller cover x1 2 Remove A Ground plate x3 B PCB shield cover x8...

Page 190: ...each Always remove the File Format Converter under the controller board before pulling the controller board out of the machine 4 Remove the file format converter board 1 Connectors x3 2 File format co...

Page 191: ...SM 3 63 B286 B289 Replacement and Adjustment 6 Remove the controller board A x7 x3 A Memory chips B NVRAM if you change the controller board put the old NVRAM on the new board C Rails D SD card if ins...

Page 192: ...AM Data 5 When you see Completed switch the machine off NVRAM Download Do this procedure to download the NVRAM data from an SD card to the NVRAM in the machine 1 Switch the main power switch off 2 If...

Page 193: ...h the main power switch off 9 Switch the main power switch on 10 If the Data Overwrite Security Unit Type D B735 18 has been installed it must be installed again 11 Do SP3001 2 to initialize the ID se...

Page 194: ...FEEDER DRIVE BOARD 1 Open the roll feeder drawer 2 Remove the rear plate of the roll feeder x 2 blue A Shield plate x 2 B RFDB x 3 standoffs x 2 3 9 7 SFDB SHEET FEED DRIVE BOARD 1 Open the roll feed...

Page 195: ...ustment 2 Remove Roll feeder rear plate x 2 Blue See section 3 6 7 Roll Paper End Sensors A RFDB shield plate A x 2 B Paper cassette unit B x 4 x 2 x 4 Pull the unit to the rear remove it from the fro...

Page 196: ...matting All to format the new HDD Do SP5853 Stamp Data Download to download the fixed stamp data from ROM to the hard disk A new hard disk should always be formatted with SP5832 1 even if it has alrea...

Page 197: ...9 B286 B289 Replacement and Adjustment 3 10 2 COOLING FAN OZONE FILTER 1 Remove Side covers See section 3 1 2 Side Covers A Rear top cover x 1 x1 x 2 2 Remove the plates B press release 3 Remove the o...

Page 198: ...Others B286 B289 3 70 SM 4 Remove the cooling fan D x 1 x 3...

Page 199: ...o turn the main machine s power off on after each SP adjustment to enable the new setting Step 1 Magnification for Paper Type Plain 1 Go into the SP mode 2 Do SP2902 2 select pattern 11 Grid Pattern t...

Page 200: ...n the sub scan direction and 700 mm long in the main scan direction 2 Measure the length and width of the images on the original and the copy 3 Do these SPs in the sequence shown in this table if the...

Page 201: ...rection 2 Measure the length and width of the images on the original and the copy 3 Do the same measurements for Magnification for Paper Type Plain 4 Do these SPs in the sequence shown in this table i...

Page 202: ...ading Edge Side to Side Registration 1 Use a sheet of blank plain paper to print the IPU Printing test pattern SP2902 2 Pattern 11 for each paper feed station installed on the machine Manual feed bypa...

Page 203: ...Cassette 1002 5 5 0 5 mm Side to Side Registration By pass Feed Step 8 Scanner Mask Setting Do these SPs to replace the 0 settings done in Step 5 SP Set To Comments 4012 5 Scanner Erase Margin DF LEdg...

Page 204: ...step SP 1920 111 Cut Length Adjustment 1st Roll 297 mm 11 or 12 Plain Paper 1920 115 Cut Length Adjustment 1st Roll 1189 mm 44 or 48 Plain Paper 1920 211 Cut Length Adjustment 2nd Roll 297 mm 11 or 12...

Page 205: ...in the table above adjust SP1920 1 to 238 for each roll paper width and paper type Step 12 Synchro Cut Trailing Edge Registration The following SPs are necessary for this step SP4961 1 Original Adjust...

Page 206: ...ADJUSTMENT WITH SP CODES To Print the CIS Adjustment Pattern 1 Open the roll feeder drawer and cut off a sheet manually from a roll Turn the manual feed knob to feed the paper then push the cutter fro...

Page 207: ...heck the printed pattern to find if the dots are aligned at CIS 1 2 2 If they are aligned correctly no adjustment is necessary or If they are not aligned correctly do the next step Here are two sample...

Page 208: ...Example B Problem Output from CIS 1 is lower than the output from CIS 2 1 Do SP4972 11 and adjust the setting Adjust the position of CIS 1 The position of CIS 2 does not move If the CIS 1 area is high...

Page 209: ...moves CIS 2 does not move 12 Sub Scan Offset Interval 2 3 CIS 2 3 CIS 3 moves CIS 2 does not move 13 Sub Scan Offset Interval 3 4 CIS 3 4 CIS 4 moves CIS 3 does not move 14 Sub Scan Offset Interval 4...

Page 210: ...drawer Cut off a sheet manually from a roll 2 Close the roll feeder drawer 3 Go into the SP mode 4 Do SP2902 2 IPU Test Pattern Press Set twice select Pattern 10 then press OK 5 Touch COPY Window to g...

Page 211: ...oint Black lines occur if too many LEDs come on at the joint 3 Left line If the left line is white adjust SP2952 1 to a smaller value If the left line is black adjust SP2952 1 to a larger value 4 Righ...

Page 212: ...If you change the 2nd digit of the value for LPH 2 3 500 to 510 with SP2952 2 this moves the four LEDs by one position to the right If you change the 3rd digit of LPH 1 2 or LPH 2 3 510 to 512 for exa...

Page 213: ...erence at the ends of the rollers C is slightly larger than the circumference at the centers D This arrangement ensures that there is always sufficient pressure on the paper between the roller ends Ho...

Page 214: ...en 6 On the operation panel select one of the rolls for paper feed You must select Tray 1 1st Roll or Tray 2 2nd Roll You cannot use Auto Paper Select If you select Auto Paper Select the pattern will...

Page 215: ...djust the density for LPH 1 with SP2943 1 If the density is too dark set a smaller value If the density is too light set a larger value 3 Do SP2902 2 select Pattern 10 touch OK then print the pattern...

Page 216: ......

Page 217: ...TROUBLESHOOTING...

Page 218: ......

Page 219: ...ed internally Recorded only D These SC codes are shown on the operation panel To reset these SC codes turn the operation switch or main power switch off and on These SC codes are shown again if the er...

Page 220: ...Service Call Conditions B286 B289 4 2 SM The following abbreviations are used in these SC tables F means Front R means Rear...

Page 221: ...IS LED defective and not lighting CIS to PSU harness connector loose disconnected or defective CIS to MCU harness connector loose disconnected or defective CIS defective MCU defective 144 D SIB Commun...

Page 222: ...D Charge Corona Wire Cleaner Error The charge wire cleaner did not 1 come from the home position within 5 s or 2 did return to the home position within 3 75 s due to wire cleaner overload Cleaner unit...

Page 223: ...Sensor Vsg Error The Vsg level was twice detected lower than 2 5 V or The Vsg level was once detected higher than 4 8V ID sensor dirty ID sensor harness connector loose disconnected damaged defective...

Page 224: ...amaged T S power pack defective 4 2 5 SC5XXX 508 B Cutter Error The left and right cutter HP sensors remained on or off more than 2 sec HP sensors on the left and right side loose disconnected defecti...

Page 225: ...or 5 sec Physical obstruction blocking motor Motor harness damaged defective Motor defective 530 D Fusing Unit Ventilation Fan Error After the motor started the fan motor lock signal remained HIGH for...

Page 226: ...s when the hot roller is 80 C or higher Ready Temp Target Fusing Temp 10 C SP1105 1 default if power on or recovery starts when the hot roller is less that 80 C Ready Temp Target Fusing Temp 20 C SP19...

Page 227: ...supply line Note The zero cross signal from the ac power supply generates a trigger pulse to control the power supply of power It automatically detects 50 60 Hz Check that the frequency of the power s...

Page 228: ...imes Noise on the ac power supply line 559 A Fusing paper jam errors Three consecutive paper jam errors occurred in the fusing unit Note This SC code is not issued unless SP1159 is switched on Paper j...

Page 229: ...se to a data frame sent to the fan fold unit Three consecutive retries failed resulting in a timeout Cable harness between the main machine and fan fold unit broken or defective Connector loose discon...

Page 230: ...battery defective 650 B Remote communication error 1 A dial up or modem error occurred during Remote operation This error occurs only during Remote operation Modem line disconnected Modem board missin...

Page 231: ...mal operation or After normal startup communication with the controller stopped Controller installed incorrectly Controller board defective Operation panel harness disconnected or defective 690 D VDB...

Page 232: ...connector loose disconnected broken Front fold plate HP sensor harness connector loose disconnected broken Fold plate motor F defective Front fold plate HP sensor defective Undetected paper is jammin...

Page 233: ...Folder Unit The machine detected a continuous lock signal from the PCB cooling fan on the PSU for 20 sec Fan harness connector loose disconnected broken Overload on the fan motor due to physical obstr...

Page 234: ...Expanded memory defective Self diagnostic error 2 ASIC 821 D The ASIC provides the central point for the control of bus arbitration for CPU access for option bus and SDRAM access for SDRAM refresh and...

Page 235: ...RAM defective Self diagnostic Error 5 RTC Optional NVRAM 826 D The NVRAM or optional NVRAM returned an error during the self diagnostic test Make sure NVRAM is seated correctly in its socket Replace t...

Page 236: ...the controller board Wireless LAN Error 1 853 B During machine start up the machine can access the board that holds the wireless LAN but not to the wireless LAN card Wireless LAN card missing was remo...

Page 237: ...cted but a driver error is detected or The driver does not respond with the status of the HDD within 30 s HDD is not initialized Level data corrupted HDD is defective HDD re try failure 861 D At power...

Page 238: ...n The HDD will probably require replacement soon HDD data CRC error 864 D During HDD operation the HDD cannot respond to a CRC error query Data transfer did not execute normally while data was being w...

Page 239: ...SD Formatter Ver 1 1 Address book data error Address book data on the hard disk was detected as abnormal when it was accessed from either the operation panel or the network The address book data canno...

Page 240: ...f this error is the Data Overwrite Security Unit B735 running from the DOS SD card Turn the main switch off on do the operation again Install the Data Overwrite Security Unit again HDD defective Delet...

Page 241: ...al controller error 1 911 B External controller error 2 912 B External controller error 3 913 B External controller error 4 914 B External controller error 5 The external controller alerted the machin...

Page 242: ...d 953 B Scanner start error The job was ready to start with the selected image processing mode but the program did not receive a start signal from the IPU Firmware bug Update the scanner firmware IPU...

Page 243: ...int processing another command to start printing was received Printer firmware defective Update printer firmware 967 D Image write start error The paper stopped at the registration sensor and roller f...

Page 244: ...the operation panel with the SP selection menu displayed you will see detailed information about the recently logged SC990 or SC991 errors including the software file name line number and so on 1 abov...

Page 245: ...r DIMM option required for the application is not installed or not installed correctly D Application cannot start 998 Register processing does not operate for an application within 60 s after the mach...

Page 246: ...n of the jam with instructions about how to correct the problem The Code numbers in the table are also shown Use SP 7507 Plotter Jam History to see the most recent codes Code Location Code Location A1...

Page 247: ...witch or operation switch comes on is not recorded in the jam record 4 3 2 SCANNER JAMS In the tables below late and lag have the following meanings Late Paper or original fails to arrive at the senso...

Page 248: ...Sensor ON Initial jam Original Width Sensor B4 P Sensor ON Initial jam Original Width Sensor 914 P Sensor ON Initial jam Original Exit Sensor P Sensor ON 008 Next Original Time Limit P Next original w...

Page 249: ...ion Jam P Registration sensor OFF 007 Exit Jam P Fusing exit sensor not ON Scanner Lag Jams Code Location Display Comment 004 Registration Jam Sensor not OFF P 005 Registration Jam P 4 3 3 PLOTTER PRI...

Page 250: ...sing exit sensor not ON 034 Bypass Non Feed B Paper set not ON Plotter Lag Jams Code Location Display Comment 053 Roll 1 Feed Lag A2 Roll paper failed to feed 054 Roll 2 Feed Lag A2 Roll paper failed...

Page 251: ...tial Jam Folder Unit Exit N7 Folder unit exit sensor Initial Jam Straight Through Exit N3 Straight Through Sensor Initial Jam Manual Feeder Entrance V1 Bypass Entrance Sensor Initial Jam Folder Unit E...

Page 252: ...ss LE Relay ON Check V2 Bypass relay sensor 132 Junction Gate LE Exit ON Check N3 Relay Sensor 1 134 Fan Folder LE Relay ON Check N5 Relay Sensor 2 138 Fan Folder LE Entrance ON Check N7 Fan folder en...

Page 253: ...nction Gate TE Exit OFF Check N3 Relay Sensor 1 135 Fan Folder TE Relay OFF Check N5 Relay Sensor 2 139 Fan Folder TE Entrance OFF Check N7 Fan folder entrance sensor 142 Rear Fan Fold TE Detect OFF C...

Page 254: ...S power pack 24 V dc line fusing lamp power relay ac line Scanner Switch Scanner motor 24 dc line Toner Hopper Cover Switch Toner supply clutch paper registration clutch drum motor main motor CGB powe...

Page 255: ...0ac CP101 220 240V 11070957 8A 125Vac 250ac 120V 11070629 15A 125Vac FU001 220 240V 11071054 T6 3AH 250ac FU002 120V 220 240V 11071095 T2A 250Vac 120V 11070016 T10AH 250Vac FU101 220 240V 11071054 T6...

Page 256: ...Problem Troubleshooting B286 B289 4 38 SM 4 6 IMAGE PROBLEM TROUBLESHOOTING 4 6 1 FLOW CHART Follow this flow chart to determine the cause of an image problem Use SP2902 to print the VDB IPU test pat...

Page 257: ...black lines on the output Possible causes Connection problem between CIS and IPU CIS defective 2 No image solid black copy print or no image with only vertical white lines on the output Possible caus...

Page 258: ...glass CIS defective 5 Vertical white lines Possible causes Dirty exposure glass Dirt or scratches on the white plate above the CIS CIS defective 6 Black or white bands with no image width 1 8 A0 E si...

Page 259: ...e lines every 1mm pitch in halftone areas Possible causes CIS defective 8 Bands lines every 8mm pitch in halftone areas Possible causes LPH defective 4 6 3 PRINTING 1 No Image blank copy print Possibl...

Page 260: ...width 1 3 of image Possible causes Connection problem between VDB and LPH LPH head defective 3 Bands with no image width 1 8 A0 E size Possible causes VDB board defective 4 Vertical white and black li...

Page 261: ...ng error at joint position 4 6 4 DENSITY CHANGES AT CIS JOINTS Case 1 Dark image density at CIS1 CIS3 and CIS5 Possible causes The main machine is installed near a window Direct sunlight is hitting th...

Page 262: ...st to the core tends to have excessive curl There is no way to correct this Operators should be instructed to use cut sheets if possible 2 Shrinkage of areas in incomplete images Possible causes Some...

Page 263: ...f ac current to the fusing lamp dehumidifiers x4 and anti condensation heaters x2 No Color Meaning ON Normal Vaa 24 V GREEN OFF PSU defective or the 24 V system has shorted or is defective ON Normal V...

Page 264: ...igh voltage power supply motors sensors solenoids clutches fusing temperature customer support systems etc Scanning signals sensors motors Power supply Scanner motor output MCU LED 1 to 4 No Color Ope...

Page 265: ...m the CIS has been processed the data is sent via the VDB to the LPH for image writing No Color Operation LED Action LED 1 Green Image Processing 1 Flashes LED 2 Green Image Processing 1 Flashes LED 3...

Page 266: ...es the image processed data from the IPU and sends it to the LPH No Color Operation LED Action LED 100 GREEN Timer Flashes LED 101 YELLOW During image writing RFGATE signal ON LED 102 GREEN Outputting...

Page 267: ...Flashes GW Controller Board The controller board interfaces with the IPU and accesses all the expansion applications provided on boards and SD cards installed in the slots of the controller board Cont...

Page 268: ...Board DIP SW3 Bit Application Setting 0 Boot mode selection On FlashROM Default Off SD Card 1 Not Used 2 Not Used 3 Not Used 4 Not Used 5 Not Used 6 Not Used 7 HDD Power Control On HDD OFF in CTL_OFF...

Page 269: ...SERVICE TABLES...

Page 270: ......

Page 271: ...ut the number Do not input a hyphen between the first 4 digits and the last 3 digits If the 2nd half of the SP code is only 1 or 2 digits input the zeros that are in front For example if the 2nd numbe...

Page 272: ...e main power switch off then on again to enable the SP codes that you have just input Rapid Direct Entry 1 Refer to the Service Tables in this section to find the SP code 2 Go into the SP mode Push Cl...

Page 273: ...ins the SCU and ECU firmware Always turn the main power switch off before you insert or remove an SD card Keep the main switch on during software installation Store and handle SD cards carefully to pr...

Page 274: ...itial firmware update screen appears 5 Look at the numbers in the right ROM and left NEW columns If the NEW number is higher than the ROM number the application needs to be updated If the numbers are...

Page 275: ...plete the procedure Never switch the machine off while a firmware update is in progress 9 When the update is finished Switch the machine off Remove the SD card from Slot 3 Reattach the SD card slot co...

Page 276: ...ge Delete User Text Panel Key Sound On Off Warm Up Beeper On Off Copy Count Display Up Down Function Priority Copier Document Server Print Priority Display Mode Copier Document Server Interleave Job O...

Page 277: ...eat Time Medium Repeat Time Long Tray Paper Settings Paper Tray Priority Copier Tray 1 Tray 2 Tray 3 Tray Paper Size Tray 1 Engineering Architecture Others Tray Paper Size Tray 2 Engineering Architect...

Page 278: ...pier Document Server Auto Reset Timer Enter the time Set Date Enter the date Set Time Auto Logout Timer Enter the time Administrator Tools Address Book Management Address Book Program Change Delete Gr...

Page 279: ...hentication Management Program Change Administrator Key Counter Management External Charge Unit Management Enhanced External Charge Unit Management Extended Security Auto Delete File in Document Serve...

Page 280: ...6 B289 5 10 SM Image Density Max Copy Quantity 99 Sheet s Auto Tray Switches With Image Rotation Without Image Rotation Off Job End Call On Off Reproduction Ratio User Reduce Enlarge Ratio Reproductio...

Page 281: ...Border Width Erase Original Shadow in Combine Image Repeat Separation Line Double Copies Separation Line Separation Line in Combine Copy Order in Combine Program Delete Format Margin Adjustment Priori...

Page 282: ...12 SM Input Output Rotate Sort Auto Paper Continue See Operating Instructions Administrator Tools Menu Protect See Operating Instructions Espanol Espanol English Inquiry Counter Total Counter 11 Mete...

Page 283: ...tch with a 0 or 1 For example Display 1 1 0 0 0 0 1 0 Bit 7 6 5 4 3 2 1 0 1 Roll Tray Input Status bit 7 Not used bit 6 Not used bit 5 Not used bit 4 Cassette Set Sensor 0 Close 1 Open bit 3 Cutter HP...

Page 284: ...ot used bit 4 Not used bit 3 Not used bit 2 Cassette End Sensor 0 No paper 1 Paper present bit 1 Not used bit 0 Cassette Jam Sensor 0 No paper 1 Paper present 7 Paper Path Sensors Input Status bit 7 N...

Page 285: ...ot connected 1 Connected bit 2 Paper Cassette 0 Not connected 1 Connected bit 1 Roll Feeder 2 0 Not connected 1 Connected bit 0 Roll Feeder 1 0 Not connected 1 Connected 9 Door Open Motor Lock Input S...

Page 286: ...n 0 Normal 1 Lock bit 4 Toner Overflow Sensor 0 Not full 1 Full bit 3 Model Confirm 0 Model A 1 Model B bit 2 Model Detect 0 Model A 1 Model B bit 1 Fusing Overheat 0 Normal 1 Overheat bit 0 Zero Cros...

Page 287: ...per 1 Paper present bit 3 Original Width Sensor B3 12 0 No paper 1 Paper present bit 2 Original Width Sensor A3 11 0 No paper 1 Paper present bit 1 Original Width Sensor B4 9 0 No paper 1 Paper presen...

Page 288: ...Sensor B1 24 0 No paper 1 Paper present 14 Original Feed Unit Input Status bit 7 Not used bit 6 Not used bit 5 Original Registration Sensor 0 No paper 1 Paper present bit 4 Copy Exit Sensor 0 Straigh...

Page 289: ...CIS LED 11 Roll Feed Motor 1 Forward 12 Roll Feed Motor 1 Reverse 15 1st Roll Feed Clutch 16 2nd Roll Feed Clutch 19 Cutter 1 21 Cassette Feed Motor 25 1st Cassette Feed Clutch 31 Registration Motor 3...

Page 290: ...pment Bias ID Sensor Pattern 47 Transfer Corona Leading Edge 48 Transfer Corona 49 Separation Corona Leading Edge 50 Separation Corona 52 Toner Supply Clutch 53 Quenching Lamp 54 Pick off Pawl Solenoi...

Page 291: ...provides optimum performance Not Used These SP s appear in the SP mode menus but these codes are not used because Currently the feature is not available for the main machine or its use has been disco...

Page 292: ...start position to the right increase the value To move the start position to the left decrease the value Note If you use paper 914 mm wide adjust within the range of 2 mm If you set the adjustment ou...

Page 293: ...tion Center Calibrates the scale for the pressure temperature control at the center of the pressure roller DFU 10 to 10 0 1 C step 7 Pressure Temperature Calibration Edge Calibrates the scale for the...

Page 294: ...cassette main motor and fusing motor The motor speeds can be adjusted to correct images that appear scratchy or of uneven density This can occur when Copying originals with large quantities of black...

Page 295: ...or approximately 0 035 Std 19 6608 MHz 8 2485 988 07 pps Example If the setting changed by 10 then 19 6608 MHz 8 2485 10 19 6608 MHz 8 2475 992 9 pps 7 Fusing Motor DFU 100 to 100 7 1 For every chang...

Page 296: ...1916 1 to 013 adjust the basic fusing motor speed and correct the speed for different widths of paper to prevent skew in the paper feed path Note The actual adjustment that the machine applies is the...

Page 297: ...23 1 44 Film Mode4 100 to 100 41 1 45 Film Mode5 100 to 100 18 1 Note These comments apply to 051 to 053 below Changes to SP1916 51 to 53 affect the speed of the fusing motor 19 6608 MHz 8 1848 1329...

Page 298: ...e line speed slightly it also keeps the correct amount of tension on the paper between the fusing unit and registration roller to prevent skewing and image distortion Important There are two adjustmen...

Page 299: ...1st Chg Timing Film Width 461 610mm 32 Roll 1st Chg Timing Film Width 298 460mm 33 Roll 1st Chg Timing Film Width 297mm 0 to 15000 170 1mm 35 Roll 1st Chg Film Width 611mm 9 99 to 9 99 1 2 0 01 36 Rol...

Page 300: ...15000 0 1mm 115 Roll 2nd Chg Plain Width 611mm 116 Roll 2nd Chg Plain Width 461 610mm 117 Roll 2nd Chg Plain Width 298 460mm 118 Roll 2nd Chg Plain Width 297mm 9 99 to 9 99 0 0 01 120 Roll 2nd Chg Tim...

Page 301: ...m 148 Cassette 2nd Chg Width 297mm 9 99 to 9 99 0 0 01 150 Bypass 2nd Chg Timing Width 611mm 151 Bypass 2nd Chg Timing Width 461 610mm 152 Bypass 2nd Chg Timing Width 298 460mm 153 Bypass 2nd Chg Timi...

Page 302: ...hg Trans Width 611mm 226 Roll 3rd Chg Trans Width 461 610mm 227 Roll 3rd Chg Trans Width 298 460mm 228 Roll 3rd Chg Trans Width 297mm 9 99 to 9 99 0 0 01 230 Roll 3rd Chg Timing Film Width 611mm 231 R...

Page 303: ...Plain Paper 118 1st Roll 6000mm Plain Paper 30 to 30 0 1 mm 119 1st Roll 15000mm Plain Paper 100 to 100 0 1 mm 121 1st Roll 297mm Translucent Paper 122 1st Roll 420mm Translucent Paper 123 1st Roll 59...

Page 304: ...Paper 215 2nd Roll 1189mm Plain Paper 20 to 20 0 0 1 mm 216 2nd Roll 2000mm Plain Paper 217 2nd Roll 3600mm Plain Paper 218 2nd Roll 6000mm Plain Paper 30 to 30 0 1 mm 219 2nd Roll 15000mm Plain Paper...

Page 305: ...mm 239 2nd Roll 15000mm Film 100 to 100 0 1 mm 1923 Paper Interval Adjustment This SP slightly increases the gap between sheets in the paper path When the machine shifts to the CPM down mode the pape...

Page 306: ...the fusing temperature and amount of pressure applied by the pressure roller on the hot roller Each numbered button 1 to 5 represents a mode Mode 1 to Mode 5 These references to modes are used in sev...

Page 307: ...Thickness Default Selection in this section 1 Plain Mode1 2 Plain Mode2 3 Plain Mode3 120 to 220 195 5o C 4 Plain Mode4 120 to 220 185 5o C 5 Plain Mode5 120 to 220 175 5o C 6 Trans Mode1 120 to 220 2...

Page 308: ...ype and thickness settings selected in User Tools see Paper Thickness Default Selection in this section After adjusting these SP s you must turn the machine power off on 1 Plain Mode1 60 to 80 100 5o...

Page 309: ...n in this section In order for this SP to operate SP9952 1 must be at 0 default so that the machine can acquire temperature readings feedback from the pressure roller thermistors The default setting o...

Page 310: ...C the target hot roller temperature is 195o C 100 is SP1932 195 is SP1931 If the pressure roller temperature 120o C 100 20 this is SP1932 SP1935 the target hot roller temperature is 175o C 195 20 this...

Page 311: ...ill stop during a long job to perform inching to allow enough time for the pressure roller temperature to rise to the level of the prescribed setting and then the job will continue Important Modes 1 t...

Page 312: ...e machine issues SC542 Fusing Temperature Warmup Error 1 Low Temp Setting The machine monitors the time required for the hot roller temperature to reach the critical temperature defined by this SP Cop...

Page 313: ...emperature is below the temperature set with this SP at the beginning of a cold start the machine determines that it is in a low temperature environment 0 to 50 15 1 12 Low Temp Mode Setting Cold Star...

Page 314: ...s can be done for each paper type and thickness mode Modes 1 to 5 below refer to the paper and thickness settings selected in User Tools see Paper Thickness Default Selection in this section 1 Plain M...

Page 315: ...it automatically adjusts the timing of paper feed which increases the length of the interval between sheets A longer interval between sheets creates a short delay so that the temperature of the hot ro...

Page 316: ...set for Step 1 of the machine B286 480 mm The default interval is 672 mm 1 4 x 480 mm B289 168 mm The default interval is 235 mm 1 4 x 168 mm Setting a smaller or larger number decreases or increases...

Page 317: ...3 5 x 168 mm Setting a smaller or larger number decreases or increases the length of the interval with this simple calculation This standard interval can be modified slightly with SP1923 1941 Press FB...

Page 318: ...ode1 2 Plain Mode2 3 Plain Mode3 0 to 50 0 5o C 4 Plain Mode4 0 to 50 15 55o C 5 Plain Mode5 0 to 50 0 5 o C 1943 Press FB Temp High Temp Special This SP sets the high temperature used by pressure rol...

Page 319: ...hickness Default Selection in this section 1 Plain Mode1 2 Plain Mode2 3 Plain Mode3 0 to 50 0 5o C 4 Plain Mode4 0 to 50 10 5 o C 5 Plain Mode5 0 to 50 5 5 o C 1945 Length Level Setting These SP s de...

Page 320: ...type and length of the paper Length Level Note The Length Levels 1 to 5 are defined by SP1945 1 Length Level 1 Normal 0 to 30 15 1o C 2 Length Level 2 Normal 0 to 30 10 1o C 3 Length Level 3 Normal 0...

Page 321: ...iple copies is finished 1 Length Level 1 Normal 0 to 300 15 1 sec 2 Length Level 2 Normal 0 to 300 30 1 sec 3 Length Level 3 Normal 0 to 300 45 1 sec 4 Length Level 4 Normal 0 to 300 60 1 sec 5 Length...

Page 322: ...0 to 300 60 1 sec 1948 Press Roller Inching Target Temp This SP determines when inching starts Inching control is done when the pressure roller temperature is above this setting 65o C for example but...

Page 323: ...e machine determines that a cold start in a low temperature environment has started the machine uses this setting to start the machine and ignores the paper thickness mode settings When the prescribed...

Page 324: ...aper type mode and paper length Modes 1 to 5 below refer to the paper type and thickness settings selected in User Tools see Paper Thickness Default Selection in this section 11 Normal Mode1 611mm 0 t...

Page 325: ...al Mode5 611mm 52 Normal Mode5 461 610mm 53 Normal Mode5 298 460 54 Normal Mode5 297mm 61 Trans Mode 611mm 62 Trans Mode 461 610mm 63 Trans Mode 298 460 64 Trans Mode 297mm 111 Film Mode 611mm 112 Fil...

Page 326: ...5 1 mA step 3 Grid Voltage ID Sensor Pattern Adjusts the charge grid output for the ID sensor pattern DFU 162 to 1070 690 1 V step 2101 Print Erase Margin Adjusts the quantity of erase for copy mode q...

Page 327: ...step 2 ID Sensor Pattern Low Duty Copy Jobs 56 to 952 414 1 V step 3 ID Sensor Pattern High Duty Copy Jobs 56 to 952 453 1 V step 4 Copy Jobs 0 to 1 0 1 0 Low Duty Mode 1 High Duty Mode 2207 Forced T...

Page 328: ...been replaced reset this SP to 0 2301 Transfer Current Adjustment Use these SP s to adjust the coefficient and power output used to develop the image at the center leading edge and trailing edge Note...

Page 329: ...Edge 10 Film Img Area 11 Film Img TEdge Adjusts the transfer output power for film print media DFU 0 to 230 80 1 mA 12 Film Coefficient Adjusts the transfer output coefficient for the image at the cen...

Page 330: ...1 mA 3 Roll Paper Translucent Img LEdge 0 0 to 66 25 0 1 mA 4 Roll Paper Translucent Outside Img LEdge 0 0 to 66 15 0 1 mA 5 Roll Paper Film Img LEdge 0 0 to 66 25 0 1 mA 6 Roll Paper Film Outside Img...

Page 331: ...eveloper and initializes the ID sensor 2 Lot Number 1 Lot number of the 1st packet 3 Lot Number 2 Lot number of the 2nd packet 2803 Corona Wire Cleaning Start Do this SP to clean the charge corona wir...

Page 332: ...Line 1 dot 10 Grayscale 16 level 2 Vertical Line 2 dot 11 Cross Pattern 3 Horizontal Line 1 dot 12 Argyle Pattern 4 Horizontal Line 2 dot 13 Density Patch 256 level 5 Independent Dot 1 dot 14 Density...

Page 333: ...n 128 dot width 3 Printing Test Pattern See section 5 8 1 Test Pattern Printing for instructions Select this test pattern if you suspect there is a problem with image writing Select one of 25 availabl...

Page 334: ...omatically for the paper type when the operator selects a magnification ratio for the copy job These corrections are done during image processing after the original is scanned Adjust the setting for a...

Page 335: ...e drum and blade to reduce friction between the new drum and or new blade This prevents scratching the drum or bending the blade 2924 Developer Mixing Warmup Enables disables measurement of Vsg during...

Page 336: ...s cam strikes the side of the used toner collection bottle to create a vibration that levels the used toner inside the bottle 1 Used Tnr M Sensor Detection Sets the length of time that the used toner...

Page 337: ...etect this value three times in succession to detect toner end The machine stops when toner end is detected 0 150 to 300 0 165 0 005 V 2928 Toner End Recovery Recovery starts after the toner cartridge...

Page 338: ...Always input these settings immediately after the LPH unit has been replaced 2944 LED Duty Rate DFU This SP adjusts the power to the LPH 0 to 100 50 1 2952 LPH Joint Adjustment Adjust these settings o...

Page 339: ...H2 3 Sub Scan 420mm Adjusts sub scanning at LPH 2 3 for paper less than 420 mm wide This value is calculated automatically Do not adjust 50 to 50 0 1 DFU 2953 LPH Joint Power Corr Adjusts the four LED...

Page 340: ...line processing by the LPH off and on 0 to 1 1 1 0 Disabled 1 Enabled 10 Level Select for 2dots This SP selects the level for fine line processing of vertical lines thicker than two dots 0 to 3 1 1 0...

Page 341: ...settings SP2954 10 0 to 3 on a 2 dot vertical line The settings have no effect on the horizontal line When line thickness more than 2 dots the value selected for SP2954 10 affects only the outer lines...

Page 342: ...ed the paper then push the cutter from side to side to cut Close the roll feeder drawer 2 Go into the Copy SP mode 3 Select SP2902 1 SP2902 2 or SP2902 3 and then select a test pattern from those list...

Page 343: ...ut 4 sec to execute Always do this SP at installation and after you replace these components OPC Drum ID Sensor NVRAM MCU 3103 ID Sensor Output Display This SP displays the current readings of the bar...

Page 344: ...step 2 Trailing Edge Adjusts the time between the sensor off position and the trailing edge of the image This sets the timing for the CIS to stop scanning after the trailing edge of the original pass...

Page 345: ...ng 1 Start Push Execute to start 2 Page Interval Setting Sets the interval between prints for the scanner free run 0 to 25 10 0 1 s 3 Original Length Setting Sets the interval between multiple feeds f...

Page 346: ...1 MTF Filter Level Main Scan 0 15 2 MTF Filter Level Sub Scan 0 15 Set the MTF coefficient for main sub scanning 0 to 15 8 1 0 Weak 8 Default 15 Strong 3 MTF Filter Strength Main Scan 0 7 4 MTF Filter...

Page 347: ...MTF Filter Level Main Scan 0 15 2 MTF Filter Level Sub Scan 0 15 Set the MTF coefficient for main sub scanning 0 to 15 8 1 0 Weak 8 Default 15 Strong 3 MTF Filter Strength Main Scan 0 7 4 MTF Filter...

Page 348: ...mage detail 1 MTF Filter Level Main Scan 0 15 2 MTF Filter Level Sub Scan 0 15 Set the MTF coefficient for main sub scanning 0 to 15 8 1 0 Weak 8 Default 15 Strong 3 MTF Filter Strength Main Scan 0 7...

Page 349: ...1 MTF Filter Level Main Scan 0 15 2 MTF Filter Level Sub Scan 0 15 Set the MTF coefficient for main sub scanning 0 to 15 8 1 0 Weak 8 Default 15 Strong 3 MTF Filter Strength Main Scan 0 7 4 MTF Filte...

Page 350: ...1 MTF Filter Level Main Scan 0 15 2 MTF Filter Level Sub Scan 0 15 Set the MTF coefficient for main sub scanning 0 to 15 8 1 0 Weak 8 Default 15 Strong 3 MTF Filter Strength Main Scan 0 7 4 MTF Filter...

Page 351: ...adjusted or a 1 to indicate whether the white level adjustment with SP4705 2 has been successful 2 Start Input 1 to adjust the standard white level Note Do this SP to correct the problem of uneven de...

Page 352: ...2 CIS2 3 CIS3 4 CIS4 5 CIS5 0 to 511 0 1 Note If 0 is displayed this means no adjustment has been done 4724 CIS Read Offset Data DFU These SP codes display the black level read data for visual confirm...

Page 353: ...ets the peak value shading data peak for each channel at 240 2 digits 1 CIS1 GE ven 0 to 255 0 1 2 CIS1 GO dd 3 CIS2 GE ven 4 CIS2 GO dd 5 CIS3 GE ven 6 CIS3 GO dd 7 CIS4 GE ven 8 CIS4 GO dd 9 CIS5 GE...

Page 354: ...eck Whte level adjustment 0 to 1111 1111b b0 Black level adjustment timeout not used b1 White level adjustment timeout The test did not acquire a value after 20 attempts b2 White level 1st check error...

Page 355: ...Write failure A value was written to the CIS register AGC_CONT but it could not be read 4762 CIS Gain Adjustment Normally DFU These SP s display the gain data of the analog ASIC EVEN or ODD from the...

Page 356: ...S2 3 CIS3 4 CIS4 5 CIS5 4781 CIS Gain Adjustment at Factory DFU When SP4705 002 CIS Adjustment Start is executed after SP4705 CIS Adjustment returned a 0 failure to adjust and standard white plate den...

Page 357: ...Digital AE Low Limit Provides the boundary values to the digital A E processing address for the scanned image data 0 to 255 41 1 5 Digital AE Start Position Defines the start position for digital A E...

Page 358: ...or Diffusion 25 0 55 0 10 Photo Error Diffusion 55 1 75 0 11 Photo Error Diffusion 75 1 160 12 Photo Error Diffusion 160 1 400 0 13 Text Photo 25 0 55 0 14 Text Photo 55 1 75 0 15 Text Photo 75 1 160...

Page 359: ...0 0 Independent Dot Erase 60 Independent Dot Erase Text 61 Independent Dot Erase Photo 62 Independent Dot Erase Text Photo 64 Independent Dot Erase Generation 65 Independent Dot Erase Drawing 66 Indep...

Page 360: ...86 Line Width Corr Text Photo Mode Select 87 Line Width Corr Text Photo Main Scan 88 Line Width Corr Text Photo Sub Scan 95 Line Width Corr Drawing Mode Select 96 Line Width Corr Drawing Main Scan 97...

Page 361: ...e matrix that is used for dithering in the Photo Mode 1 to 3 0 1 0 8 x 8 dithering 1 6 x 6 dithering 2 4 x 4 dithering 3 Error diffusion 3 Density level Patched Original 0 to 8 2 1 10 Smoothing Filter...

Page 362: ...canned image processing modules on the IPU board 7 0000 0000 0 0 Shading correction 4 Independent dot erase 1 Scanner gamma 5 Gamma scan path 2 Filter 6 Gradation processing scan path 1 3 Line width c...

Page 363: ...s to adjust for slippage of the feed rollers to allow the machine measure the length of the original accurately The diameter of the feed roller 32 0 05 differs slightly from the diameter of the exit r...

Page 364: ...P Code 1 CIS1 2 Main Scan 2 CIS2 3 Main Scan 3 CIS3 4 Main Scan 4 CIS4 5 Main Scan 11 CIS1 2 Sub Scan 12 CIS2 3 Sub Scan 13 CIS3 4 Sub Scan 14 CIS4 5 Sub Scan 127 to 127 0 1 4973 CIS Scan Setting This...

Page 365: ...ights and Red can be adjusted 127 to 127 0 1 11 G Corrects the current level for Green This SP is adjusted to change when the scanning with the default settings does not achieve satisfactory results 1...

Page 366: ...DFU Determines whether the machine uses volatile data for shading correction 0 to 1 0 1 0 Disable 1 Enable 1 CIS1 GE ven 2 CIS1 GO dd 3 CIS2 GE ven 4 CIS2 GO dd 5 CIS3 GE ven 6 CIS3 GO dd 7 CIS4 GE ve...

Page 367: ...These SP codes set the method and units for counting 1 Counter Method Selects the counting method 0 to 1 1 1 0 Development counter black prints 1 Paper counter Shows the total page counts 2 Counter U...

Page 368: ...SP is switched on the IP address will be displayed below Ready while the printer is in standby mode Ready 169 254 187 055 Coverage Counter Display 5056 This SP switches the counter list for the syste...

Page 369: ...for user access control Note SDK refers to software on an SD card 0 to 3 1 0 None 1 Expansion Device 1 2 Expansion Device 2 3 Expansion Device 3 5114 Optional Counter I F This SP code enables the inte...

Page 370: ...when a copy job stops because the card is removed the card is expired or if the paper supply runs out Japan Only 0 to 2 0 1 step 0 Yes 1 Stand by 2 No 5121 Counter Up Timing Determines whether the opt...

Page 371: ...will remain in the SP mode after power is restored This SP is automatically reset to 0 disabled after the service technician closes the SP mode with the Exit soft button or after the log out timer ex...

Page 372: ...time to go forward automatically in April Day and time to go back automatically in October Set the length of time to go forward and back automatically The settings for 2 and 3 are done with 8 digit nu...

Page 373: ...f summer time 5401 Access Control DFU These SP s store settings that limit uses access to SDK Software Development Kit application data 200 SDK1 Unique ID 201 SDK1 Certification Method 210 SDK2 Unique...

Page 374: ...ts the alarm to sound for the specified jam level document misfeeds are not included 0 to 3 3 1 step 0 Zero Off 1 Low 2 5K jams 2 Medium 3K jams 3 High 6K jams Error Alarm 5505 Sets the error alarm le...

Page 375: ...1000 1 Step 97 Interval 841mm 164 Interval LG 98 Interval 594mm 165 Interval Foolscap 99 Interval 420mm 166 Interval LT 100 Interval 297mm 175 Interval 12x18 101 Interval 210mm 225 Interval 36inch 10...

Page 376: ...unattended paper jam 03 to 30 1 This setting is enabled only when SP5508 1 is enabled set to 1 12 Jam Detection Continuous Count Sets the number of continuous paper jams required to initiate a call 0...

Page 377: ...1 1 1 1 An SC call is issued when an SC error occurs 0 An SC call is not issued when an SC error occurs 2 Service Parts Near End Call 3 Service Parts End Call 4 User Call 6 Communication Test Call 7...

Page 378: ...ing for stored documents MCS Memory Control Service 6 Copier Application Initializes all main machine application settings 8 Printer Application Initializes the printer defaults programs registered th...

Page 379: ...SRM Memory Clr Initializes information in non volatile RAM 19 LCS Memory Clr Initializes information in non volatile RAM 5802 Printer Free Run Does a free run in the mode specified on the operation p...

Page 380: ...Feed Clutch 16 2nd Roll Feed Clutch 19 Cutter 1 21 Cassette Feed Motor 25 1st Cassette Feed Clutch 31 Registration Motor 32 Main Motor 33 Fusing Exit Motor 34 Registration Clutch 35 Paper Junction Gat...

Page 381: ...the screen used to enter the 11 digit number of the machine The allowed entries are A to Z and 0 to 9 The setting is done at the factory and should not be changed in the field Service Tel No Setting...

Page 382: ...the Remote network 0 to 1 1 0 Disables remote diagnosis over the network 1 Enables remote diagnosis over the network SSL Disable 7 Controls if RCG Remote Communication Gate confirmation is done by SSL...

Page 383: ...No Access denied 1 Yes Access granted Remote Communication Permission Setting DFU 12 NVRAM Offset NrsCommEnable 0 to 1 1 1 0 Disable 1 Enable RCG C Registed 21 This SP displays the Embedded RC Gate i...

Page 384: ...is limited to 127 characters characters beyond the 127th character are ignored Proxy Port Number 64 This is the port number of the HTTP proxy used to effect communication between Embedded RC Gate N an...

Page 385: ...update is completed and the GW URL is being notified of the successful update 3 The certification update failed and the GW URL is being notified of the failed update 4 The period of the certification...

Page 386: ...CERT Error Displays a number code that describes the reason for the notification requesting the certification update 0 Normal No request for certification update in progress 1 Certification update in...

Page 387: ...isplays the macro version of the Remote certification CERT PAC Version 88 Displays the PAC version of the Remote certification CERT ID2 Code 89 Displays ID2 for the Remote certification Spaces are dis...

Page 388: ...1 0 Thorough check Set when connected to Remote gateway 1 Moderate check Set when connected to Remote emulator GW Host DFU 96 Used by designers for debugging and evaluation of gateway security device...

Page 389: ...d RC Gate M to determine whether the dial up line is for manual rotary or push button tone dialing The status of the execution of this SP dialing in progress success failure is written to SP5816 152 I...

Page 390: ...Embedded RC Gate M is used with a PBX system If a number is set here the number will be replaced by the number returned by the successful execution of SP5816 151 Dial Up User Name DFU 156 This is the...

Page 391: ...umber is entered here then the pre set country setting is used Line Connecting DFU 164 This SP code should be set for the customer using Embedded RC Gate M depending on the line usage whether line is...

Page 392: ...ter polling Use this SP at any time to poll the Remote supply center Regist Status Displays a number that indicates the status of the Remote service device 0 Neither the Remote device nor Embedded RC...

Page 393: ...istration in progress 3 Proxy error proxy enabled 4 Proxy error proxy disabled 5 Proxy error Illegal user name or password 6 Communication error 7 Certification update error 8 Other error 204 9 Inquir...

Page 394: ...Registration executing Error Code Displays a number that describes the error code that was issued when either SP5816 204 or SP5816 207 was executed Cause Code Meaning 11001 Chat parameter error 11002...

Page 395: ...of service 2390 Program out of service 2391 Two registrations for same device 2392 Parameter error 2393 Basil not managed 2394 Device not managed 2395 Box ID for Basil is illegal 2396 Device ID for B...

Page 396: ...e serial number from NVRAM on the control board to a flash memory card While using this SP mode always keep the front cover open This prevents a software module accessing the NVRAM during the upload N...

Page 397: ...Not Used 5 DIPRINT 2 IPP 6 Reserved Not Used 3 SMB 7 Reserved Not Used 84 Setting List Print Settings List Prints a list of the NCS parameter settings 90 TELNET Operation Settings TELNET 0 OFF 1 ON D...

Page 398: ...ess Address 3 153 Active IPv6 Stateless Address 4 155 Active IPv6 Stateless Address 5 SP codes 147 to 155 are the IPv6 stateless addresses 1 to 5 referenced on the Ethernet or wireless LAN 802 11b in...

Page 399: ...6789 prefixlen 64 However the actual IPV6 address display is abbreviated according to the following rules Rules for Abbreviating IPV6 Addresses 1 The IPV6 address is expressed in hexadecimal delmited...

Page 400: ...r for the partition to initialize then press When the execution ends turn the machine power off and on 1 HDD Formatting All 2 HDD Formatting IMH 3 HDD Formatting Thumbnail 4 HDD Formatting Job Log 5 H...

Page 401: ...le The setting for SP5836 1 has priority 3 Print Back up Function Determines whether the print back up function setting can be changed 0 to 1 0 1 0 Disable 1 Enable 71 Capture Setting Resolution Conve...

Page 402: ...apture Setting Resolution Conversion for Binary Print Determines the resolution conversion ratio when a binary print image document is sent to the Document Server via the MLB Media Link Board 0 to 2 0...

Page 403: ...t images sent to the Document Server via the MLB Media Link Board 0 to 3 1 1 0 JFIF JPEG 1 TIFF MMR 2 TIFF MH 3 TIFF MR 85 Capture Setting Format for Binary Print Determines the image format for Binar...

Page 404: ...Determines the quality level of JPEG images for low quality sent to the Document Server via the MLB Media Link Board 5 to 95 40 1 94 Capture Setting Format for Backup File Determines the format of th...

Page 405: ...t to 2 98 Capture Setting Gamma SW for Backup File Removes the ghost images transferred from the back sides of double sided originals 1 Enable 0 Disable 5840 IEEE 802 11b Channel MAX 6 Sets the maximu...

Page 406: ...01 10 11 2nd 3rd 4th keys are Reserved Supply Name Setting 5841 Use the soft keyboard of this SP to enter the names and numbers of consumables These are the names that appear on the display when Inqu...

Page 407: ...time 5844 USB 1 Transfer Rate Sets the speed for USB data transmission Full Speed Auto Change 2 Vendor ID Sets the vendor ID Initial Setting 0x05A Ricoh Company 0x0000 0xFFFF 1 DFU 3 Product ID Sets t...

Page 408: ...0 to 999 300 1 6 Use this setting to determine the length of time the prompt message is displayed when a test error occurs during document transfer with the NetFile application and an external device...

Page 409: ...password function exists Bit1 1 Function to link MK 1 user and Sender exists 10 Bit0 1 Sender specification required if set to 1 Bit6 is set to 0 Delivery Svr Capability Ext 11 These settings are for...

Page 410: ...ork if the settings are wrong This reduces the amount of spurious network traffic caused by errors due to incorrect settings 5846 UCS Setting Machine ID for Delivery Server 1 Displays the unique devic...

Page 411: ...attempts when the delivery server fails to acquire the delivery server address book 0 to 255 1 s 0 No retries Delivery Server Retry Times 7 Sets the number of retry attempts when the delivery server...

Page 412: ...opied to HDD all the address book data is deleted from the source SD card If the operation fails the data is not erased from the SD card Fill Addr Acl Info 41 This SP must be executed immediately afte...

Page 413: ...s does not include user codes in the LDAP address book that is controlled by UCS Initialize All Addr Book 50 Clears everything including user codes in the directory information managed by UCS However...

Page 414: ...Used 6 Not Used 60 7 Not Used Complexity Option 1 62 Use this SP to set the conditions for password entry to access the local address book Specifically this SP limits the password entry to upper case...

Page 415: ...word entry to numbers and defines the length of the password 0 to 32 1 Note This SP does not normally require adjustment This SP is enabled only after the system administrator has set up a group passw...

Page 416: ...om the document server with a PC and the DeskTopBinder software This SP is available only after the File Format Converter B609 has been installed 2 Rate for Copy B W Text 3 Rate for Copy B W Other 5 R...

Page 417: ...Acc Ctrl User Directory Lower 4 Bits 5 Acc Ctrl Delivery Input Lower 4 Bits 7 Acc Ctrl Comm Log Fax Lower 4 Bits 9 Acc Ctrl Job Control Lower 4 Bits 11 Acc Ctrl Device Management Lower 4 Bits 21 Acc C...

Page 418: ...Type Access DFU 212 0 to 0xFFFFFFFF 0 1 213 Setting Primary Srv DFU 214 Setting Secondary Srv DFU Setting Start Time DFU 215 0 to 0xFFFFFFFF 0 1 Setting Interval Time DFU 216 1 to 100 1 1 Setting Timi...

Page 419: ...t 3 Total Counter Displays the total count starting from the installation date SP5849 1 Bluetooth Not Used 5851 Sets the operation mode for the Bluetooth Unit Press either key 0 Public 1 Private 5853...

Page 420: ...OFF 1 Switches on the debug log feature The debug log cannot be captured until this feature is switched on 0 to 1 1 0 OFF 1 ON Target 2 HDD 3 SD Card 2 Selects the destination where the debugging inf...

Page 421: ...egments can be copied one by one to each SD Card This SP does not execute if there is no log on the HDD with no key specified Erase HDD Debug Data 11 Erases all debug logs on the HDD Erase SD Card Deb...

Page 422: ...mber See 4 Troubleshooting for descriptions of all SC codes 1 Engine SC Error 0 OFF 1 ON Stores SC codes generated by main machine engine errors 2 Controller SC Error 0 OFF 1 ON Stores SC codes genera...

Page 423: ...eld Replacement 22 Determines whether the FROM item of the mail header is switched to the validated account after the SMTP server is validated 0 to 1 1 0 No From item not switched 1 Yes From item swit...

Page 424: ...te added 100 Log Format DFU This SP sets the output level for the MIRS module Machine Information Report Service Common Key Info Writing 5870 Writes to flash ROM the common proof for validating the de...

Page 425: ...urs again the machine does not reboot 2 Reboot Type Selects the reboot method after an SC error occurs 0 to 1 0 1 0 Manual reboot by operator or technician 1 Automatic reboot Security Clear DFU 5876 T...

Page 426: ...Denies access to data transfer functions 4bit Denis access to scan to email 5bit Denies access data downloading functions 6bit Denies access to data delete functions MSB 7bit reserved ROM Update 5886...

Page 427: ...ontrolling the display is not operating because a key has not been pressed 3 30 3 1 s Mechanical Counter Detection 5915 This SP checks the mechanical counter to confirm whether it is connected 0 Disco...

Page 428: ...t version supplied with this machine 1 Full version optional 5985 Onboard Device Setting The NIC and USB support features are built into the GW controller Use this SP to enable and disable these featu...

Page 429: ...3 User Program 4 Logging Data 5 Diagnostic Report 6 Non Default 7 NIB Summary 8 Capture Log 21 Copier User Program 22 Scanner SP 23 Scanner User Program Prints all of the system parameter lists for t...

Page 430: ...scribed time after it is checked the 1 byte data sensor information is set to 0 The requests for engine information stop after this SP screen is closed 7 0000 0000 1 1 Fan Folder 1 Bit Input Status 7...

Page 431: ...dth sensor 297 mm 11 in 0 No paper 1 Paper present 3 Fan Folder 3 Bit Input Status 7 Not used 6 Not used 5 Not used 4 Not used 3 Fold plate HP sensor F 0 Off 1 On 2 Fold plate HP sensor 0 Off 1 On 1 F...

Page 432: ...Paper length sensor 0 No paper 1 Paper present 4 Horizontal pressure HP sensor 1 0 No paper 1 Paper present 3 Horizontal pressure HP sensor 2 0 No paper 1 Paper present 2 Jogger HP sensor 0 No paper 1...

Page 433: ...r 1 Paper present 3 Rotate entrance sensor 0 No paper 1 Paper present 2 Non rotate entrance sensor U 0 No paper 1 Paper present 1 Non rotate entrance sensor L 0 No paper 1 Paper present 0 Paper regist...

Page 434: ...1 On 10 Punch Vert Not Used Bit Input Status 7 Not used 6 Not used 5 Not used 4 Not used 3 Punch unit HP sensor 0 Off 1 On 2 Punch hopper full sensor 0 Off 1 On 1 Punch leading edge sensor V 0 Off 1 O...

Page 435: ...1 Open 12 Door 2 Fan Folder Bit Input Status 7 Not used 6 Not used 5 Not used 4 Not used 3 N1 guide microswitch 0 Close 1 Open 2 N3 door microswitch 0 Close 1 Open 1 N5 door microswitch 0 Close 1 Ope...

Page 436: ...r door microswitch 0 Close 1 Open 0 Inverter door microswitch 0 Close 1 Open 6118 Folder Output Check Use this SP to switch on the motors clutches and solenoids of the Folder unit B889 to test their o...

Page 437: ...old Plate Motor Fwd Fan Folder 19 Rear Fold Plate Motor Rev Fan Folder 31 Vert Transport Motor Fwd Fan Folder 32 Vert Transport Motor Rev Fan Folder 33 Jogger Motor Fwd Cross Folder 34 Jogger Motor HP...

Page 438: ...nverter Motor Rev Cross Folder 54 Rotate Transport Motor Fwd Cross Folder 55 Inverter Entrance JG SOL Cross Folder 57 Rotation Sensor SOL Cross Folder 58 Rotation Entrance Pressure SOL Cross Folder 59...

Page 439: ...hese SP s to adjust the fan motor speed to correct skew and offset at the Folder unit entrance The fan fold motor drives both pairs of fan fold rollers at the bottom of the Folder unit 1 Display Paper...

Page 440: ...ual Feeder detects the length of the paper fed directly into the manual feeder 11 Fan Fold Roller Speed The SP sets the default speed of the fan fold roller motor when the man machine is turned on 80...

Page 441: ...ave passed the amount of skew and offset are calculated then corrected using this equation Y aX b where X Actual paper length Y Paper length read by machine SP6962 1 a Skew correction SP6962 21 b Offs...

Page 442: ...Fold Plate Movement This SP adjusts how far the fold plates descend to push the paper between the fan fold rollers to form the folds 400 to 400 0 1 Note An adjustment of 1 step is equivalent to 0 191...

Page 443: ...ming Folding This SP adjusts the distance that the paper travels past the fan fold sensor pair before the fold plate starts to descend 70 to 70 0 0 1 mm Note An adjustment in the direction lengthens t...

Page 444: ...trance sensor the sensor goes ON before the fold plate starts to descend when corner folding is also selected for the job 70 to 70 0 0 1 mm Note This adjustment applies only after corner folding is al...

Page 445: ...te An adjustment in the direction lengthens the time and an adjustment in the direction shortens the time 43 Fold Plate Timing Paper Exit This SP adjusts distance that the paper moves after the fan fo...

Page 446: ...file fold The colored arrows show the direction of paper feed when viewed from the right side of the folder unit For the sake of convention the folds on the right sides of the stacks shown above are c...

Page 447: ...l full length fold are adjusted to create shorter sections that will be covered by the top flap so that the stack has a neat and uniform appearance These adjusted folds can be done for either long fol...

Page 448: ...per feeds past this sensor after the first peak fold This adjustment determines the length of a flap starting at the leading edge that is wider than the succeeding folds This elongated flap can be use...

Page 449: ...e 3rd section when folding A0 SEF paper 20 to 20 2 5 01 mm Note Adjustment in the or direction decreases or increases the length of the 3rd section 12 Margin Fold Length 5th Fold A0 SEF This SP adjust...

Page 450: ...Margin Fold Length 3rd Fold This SP adjusts the length of the 2nd section in order to complete the 3rd last section 20 to 20 3 01 mm Note Adjustment in the or direction decreases or increases the leng...

Page 451: ...d even sections for long fan folding If the first fold is a peak fold this SP setting determines the length of odd number sections excluding the 1st section If the first fold is a valley fold this SP...

Page 452: ...t Fold Peak A3 SEF This SP fine adjusts the length of the sections between folds for copies printed on A3 SEF paper 20 to 20 0 0 1 Note Adjustment in the or direction decreases or increases the length...

Page 453: ...e 0 to 1 0 1 0 Disable 1 Enable fixed pattern only 6969 Bypass Feed Setting DFU This sets the how the bypass feed sensors read paper sizes 0 to 1 0 1 0 DOM EU Japan Europe 1 NA North America 6971 Tran...

Page 454: ...mber of sheets through the fan folder with or without folding 2 Cross Folder Sheet Count Number of sheets through the cross folder unit with or without folding 3 Fan Fold Count Number of folds done by...

Page 455: ...drum operation time 7401 Total SC Counter Shows the total SC count as a 4 digit number 7403 SC History 1 Latest 2 Latest 1 3 Latest 2 4 Latest 3 5 Latest 4 6 Latest 5 7 Latest 6 8 Latest 7 9 Latest 8...

Page 456: ...ls to activate the sensor at the precise time A Paper Lag paper jam occurs when the paper remains at the sensor for longer than the prescribed time Display range 0000 to 9999 Main Machine 1 At Power O...

Page 457: ...On 135 Folder Relay Sn Not Off 136 Corner Folder Exit Sn Not On 137 Corner Folder Exit Sn Not Off 138 Accordion Folder Ent Sn Not On 139 Folder Ent Sn Not Off 140 Front Fold Width Sn Not On 141 Rear F...

Page 458: ...older Ent Sn Not Off Not used 180 Fold Width Sn Upper Not On Not used 181 Fold Width Sn Lower Not On Not used 182 Folder Width Sn Up Not Off Not used 183 Inverter Ent Sn Not On Not used 184 Inverter E...

Page 459: ...ote A Check In failure occurs when the paper fails to activate the sensor at the precise time A Check Out failure occurs when the paper remains at the sensor for longer than the prescribed time and ca...

Page 460: ...e Note In the paper size notations below T means SEF Short Edge Feed 97 A0T A1 98 A1T A2 99 A2T A3 100 A3T A4 101 A4T 106 B1T B2 107 B2T B3 108 B3T B4 109 B4T 225 36x48T 24x36 226 24x36T 18x24 227 18x...

Page 461: ...urred 1 Latest 2 Latest 1 3 Latest 2 4 Latest 3 5 Latest 4 6 Latest 5 7 Latest 6 8 Latest 7 9 Latest 8 10 Latest 9 Sample Display CODE 007 SIZE 05h TOTAL 0000334 DATE Mon Mar 15 11 44 50 2000 Original...

Page 462: ...are displayed by SP7507 and SP7508 Paper Size Code hex Paper Size Code hex A4 LEF 05 B4 SEF 8D A5 LEF 06 B5 SEF 8E LT LEF 26 DLT SEF A0 A3 SEF 84 LG SEF A4 A4 SEF 85 LT SEF A6 A5 SEF 86 Others FF 7801...

Page 463: ...request for a staple count failed at power on This error will occur if the device is installed but disconnected MF Error Counter Clear 7827 Press Execute to reset the values of SP7826 to 0 Japan Only...

Page 464: ...3 Total Toner Cartridges Used 0 to 65 535 copies 4 Previous Toner Bottle 0 to 999 999 copies 5 Toner Bottle Before Previous 0 to 999 999 copies 7834 Coverage Data Clear These SPs clear the counters fo...

Page 465: ...e results of the occurrence of the most recent SC code generated by the machine 1 File Name Module name 2 Number of Lines Lines where error occurred 3 Location Component affected by error 7999 Engine...

Page 466: ...e document server actually being used What application is using the document server most frequently What data in the document server is being reused The SP s in this group are prefixed with a letter t...

Page 467: ...be discussed case by case O Other applications external network applications for example Refers to network applications such as Web Image Monitor Utilities developed with the SDK Software Development...

Page 468: ...lation FC Full Color FIN Post print processing i e finishing punching stapling etc Full Bleed No Margins GenCopy Generation Copy Mode GPC Get Print Counter For jobs 10 pages or less this counter does...

Page 469: ...of utilities that allows print jobs to be distributed evenly among the printers on the network and allows files to moved around combined and converted to different formats PC Personal Computer PGS Pag...

Page 470: ...plications are used to send a job to the document server plus the number of times a file already on the document server is used These SP s reveal the number of times an application is used not the num...

Page 471: ...list for example the O counter increments 8011 T Jobs LS 8012 C Jobs LS 8014 P Jobs LS 8015 S Jobs LS 8016 L Jobs LS 8017 O Jobs LS These SP s count the number of jobs stored to the document server by...

Page 472: ...ent server is printed with another application the L counter increments When a scanner job stored on the document server is printed with another application the S counter increments If the original wa...

Page 473: ...L counter counts the number of jobs scanned from within the document server mode screen at the operation panel When a stored copy job is sent from the document server the C counter increments When ima...

Page 474: ...ilable at this time L FIN Jobs 0 to 9999999 0 1 8066 These SP s total finishing methods for jobs output from within the document server mode screen at the operation panel The finishing method is speci...

Page 475: ...lculate the number of copy jobs by size based on the number of pages in the job P Jobs PGS 0 to 9999999 0 1 8074 These SP s count and calculate the number of print jobs by size based on the number of...

Page 476: ...t of staples during a print and staple job then the job is counted at the time the error occurs For copy jobs SP 8072 and scan jobs SP 8075 the total is calculated by multiplying the number of sets of...

Page 477: ...ell as Scan to PC then it is counted twice once for Scan to Email and once for Scan to PC T Deliv Jobs Svr 0 to 9999999 0 1 8141 These SP s count the total number of jobs scanned and sent to a Scan Ro...

Page 478: ...ing it may or may not be counted depending on what stage of the process had been reached when the job was cancelled Even if several files are combined for sending the transmission counts as one job 81...

Page 479: ...These SP s count the number of pages scanned in to the document server 0 to 9999999 0 1 The L counter counts the number of pages stored from within the document server mode screen at the operation pa...

Page 480: ...fed for duplex front side scanning The front side is determined by which side the user loads section up 2 Back Number of rear sides fed for scanning With an ADF that can scan both sides simultaneously...

Page 481: ...ration panel 4 Custom Size Selectable Originals of non standard size 5 Platen Book mode Raising the ADF and placing the original directly on the platen 6 Mixed 1side 2side Job mixed with printing one...

Page 482: ...ginal type for Scan jobs L Scan PGS Org 0 to 9999999 0 1 8246 These SP s count the number of pages scanned and stored from within the document server mode screen at the operation panel and with the St...

Page 483: ...ave been used A detailed breakdown of exactly which features have been used is not given The L counter counts the number of pages stored from within the document server mode screen at the operation pa...

Page 484: ...se SP s count by size the total number of pages scanned by the Scan application Use these totals to compare original page size scanning and output page size SP 8 445 L Scan PGS Size 0 to 9999999 0 1 8...

Page 485: ...315 These SP s count by resolution setting the total number of pages scanned by applications that can specify resolution settings Note At the present time 8311 and 8315 perform identical counts 831x 1...

Page 486: ...values for Length are displayed in mm If a Length reading is 42126 this is 42 126 mm 42 126 m The values for Area are displayed as mm2 If an Area reading is 33213257 this is 33 213 257 mm2 33 213 257...

Page 487: ...ustment Error notification reports Partially printed pages as the result of a jam 8401 T PrtPGS LS 8402 C PrtPGS LS 8404 P PrtPGS LS 8405 S PrtPGS LS 8406 L PrtPGS LS These SP s count the number of pa...

Page 488: ...inting by the printer application S PrtPGS Dup Comb 0 to 9999999 0 1 8425 These SP s count by binding and combine and n Up settings the number of pages processed for printing by the scanner applicatio...

Page 489: ...ine These counts SP8421 to SP8427 are especially useful for operators who need to improve their compliance with ISO standards for the reduction of paper consumption Pages that are only partially print...

Page 490: ...l number of pages output from within the document server mode window at the operation panel with the three features below O PrtPGS ImgEdt 0 to 9999999 0 1 8437 These SP s count the total number of pag...

Page 491: ...PrtPGS Ppr Size 0 to 9999999 0 1 8446 These SP s count by print paper size the number of pages printed from within the document server mode window at the operation panel O PrtPGS Ppr Size 0 to 9999999...

Page 492: ...her Standard 844x 239 841 mm Custom A0 844x 255 Other Custom These counters do not distinguish between LEF and SEF PrtPGS Ppr Tray 0 to 9999999 0 1 8451 These SP s count the number of sheets fed from...

Page 493: ...During duplex printing pages printed on both sides count as 1 and a page printed on one side counts as 1 C PrtPGS Ppr Type 0 to 9999999 0 1 8462 These SP s count by paper type the number pages printed...

Page 494: ...nter drivers with PC applications such as Excel are also counted Magnification adjustments done for adjustments after they have been stored on the document server are not counted Magnification adjustm...

Page 495: ...s count by printer emulation mode the total number of pages printed 851x 1 RPCS 851x 2 RPDL 851x 3 PS3 851x 4 R98 851x 5 R16 851x 6 GL GL2 851x 7 R55 851x 8 RTIFF 851x 9 PDF 851x 10 PCL5e 5c 851x 11 P...

Page 496: ...S PrtPGS FIN 0 to 9999999 0 1 8525 These SP s count by finishing mode the total number of pages printed by the Scanner application L PrtPGS FIN 0 to 9999999 0 1 8526 These SP s count by finishing mod...

Page 497: ...he application used In addition to being displayed in the SMC Report these counters are also displayed in the User tools display on the copy machine Note This SP is expanded for color MFP and color LP...

Page 498: ...nly The count for B W pages is done after the document is stored on the HDD If the job is cancelled before it is stored the pages are not counted If Scan to Email is used to send a 10 page document to...

Page 499: ...this machine the count is done for black only 8691 T TX PGS LS 8692 C TX PGS LS 8694 P TX PGS LS 8695 S TX PGS LS 8696 L TX PGS LS These SP s count the number of pages sent from the document server T...

Page 500: ...mple if a 3 page original is sent to 4 destinations via ISDN G4 the count for ISDN G3 G4 is 12 1 PSTN 1 2 PSTN 2 3 PSTN 3 4 ISDN G3 G4 5 Network T Scan PGS Comp 0 to 9999999 1 8 711 These SP s count t...

Page 501: ...PDF 4 Other 5 PDF Comp RX PGS Port 8741 These SP s count the number of pages received by the physical port used to receive them 0 to 9999999 0 1 1 PSTN 1 2 PSTN 2 3 PSTN 3 4 ISDN G3 G4 5 Network Dev C...

Page 502: ...for storing documents 0 to 100 0 1 Toner Remain 8801 This SP displays the percent of toner remaining for each color This SP allows the user to check the toner supply at any time Note This method of m...

Page 503: ...rage range 21 30 0 to 9999999 Cvr Cnt 31 8881 This SP counts the number of copies in the toner dot coverage range 31 and over 0 to 9999999 8891 Page Toner Bottle Previous cartridge 8901 Page Toner_Pre...

Page 504: ...controller saves data to HDD Does not include time spent in Energy Save Low Power or Off modes 3 Energy Save Time Includes time while the machine is performing background printing 4 Low Power Time Inc...

Page 505: ...estination registrations 5 Transfer Request Fax relay destination registrations for relay TX 6 F Code F Code box registrations 0 to 9999999 0 1 7 Copy Program Copy application registrations with the P...

Page 506: ...1 Total Print total copies and prints 3 Copy BW Copy totals not print jobs 7 Printer BW Print totals not copy jobs 15 Coverage BW Total coverage copies prints 17 Coverage BW Print Page Total coverage...

Page 507: ...DETAILS...

Page 508: ......

Page 509: ...ails 6 DETAILS 6 1 OVERVIEW 6 1 1 MACHINE GENERAL LAYOUT 1 Image Writing Unit Uses an LPH LED Print Head 2 Scanner Unit Uses a CIS Contact Image Sensor unit for scanning The CIS is made of 5 sensor ar...

Page 510: ...onents around the OPC drum do the charging image writing development transfer separation cleaning and quenching 6 Manual Feed Table The user can feed paper from the manual feed table this is also refe...

Page 511: ...Overview SM 6 3 B286 B289 Details 6 1 2 MECHANICAL COMPONENT LAYOUT...

Page 512: ...put Stacker 21 Roll 1 Holder 7 Original Upper Exit Guides 22 Paper Cassette 8 Cleaning Unit 23 Paper Cassette Feed Roller 9 Upper Exit Rollers 24 Paper Cassette Grip Rollers 10 Original Exit Guides St...

Page 513: ...Overview SM 6 5 B286 B289 Details 6 1 3 DRIVE LAYOUT 1 Scanner Motor 2 Drum Motor 3 Main Motor 4 Fusing Motor...

Page 514: ...eed Bypass Path 2 Original Path Upper Upper output stacker installed 3 Original Path Straight Through Upper output stacker removed 4 Paper Path Upper Normal Default 5 Paper Path Rear Selectable 1 6 Pa...

Page 515: ...in the illustration above Upper Copy feeds out at 2 Lower Copy feeds out at 4 Lower is selected for the Copy Output Location so the copy always feeds out at 4 in the illustration above Upper cannot be...

Page 516: ...Original Feed Delay 1 Original feed roller B Feeds the original to the registration sensor C Registration sensor C When this detects the leading edge of the original the machine stops original feed f...

Page 517: ...tor H Controls the original feed roller and original exit roller See section 6 2 4 Original Drive Mechanism 6 2 2 SCANNER LAYOUT A Original Width Sensors Detect the width of the original B Original Se...

Page 518: ...on the original table Metric 10 sensors 9 original width sensors and the original set sensor 1 which also functions as a width sensor Sensor 2 above is not in the EU machine Inch 11 sensors 10 origin...

Page 519: ...detects A4 or 8 A size SEF originals The original width sensors detect the larger sizes 6 2 4 ORIGINAL DRIVE MECHANISM The scanner motor A a stepper motor and timing belt B control the original feed...

Page 520: ...Processing Black and White CIS Systems The scanning unit is below the original feed path The CIS scans black and white originals a maximum of 926 5 mm 361 2 inches wide at 600 dpi The CIS unit is made...

Page 521: ...ering is in the opposite sequence with CIS 5 on the left to CIS 1 on the right 6 2 7 AUTO IMAGE DENSITY CORRECTION Auto Image Density Correction corrects the background density First the CIS reads the...

Page 522: ...86 B289 6 14 SM Then during scanning the CIS corrects the image density line by line To do this it starts 5 mm from the leading edge of the original B and reads 65 mm to the left and to the right of t...

Page 523: ...sing SM 6 15 B286 B289 Details 6 3 IMAGE PROCESSING 6 3 1 GENERAL IMAGE PROCESSING FLOWCHART Image processing is done for all seven original image modes on the IPU which handles data compression and d...

Page 524: ...nals with text and photos on the same page Grayscales are more accurate than those achieved with Text mode When this mode is selected the auto image density feature ADS is automatically switched on Ph...

Page 525: ...on Copy Almost the same as the Text mode but tries to decrease the thickness of thick characters repair thin or broken lines of originals ignore the background and erase independent dots that are freq...

Page 526: ...Image Processing B286 B289 6 18 SM Text Mode...

Page 527: ...rmines whether dithering or error diffusion is used at the Quality Processing step Four settings are available 0 8 x 8 dithering 1 6 x 6 dithering 2 4 x 4 dithering 3 Error diffusion If dithering is s...

Page 528: ...Image Processing B286 B289 6 20 SM Background Lines Mode In order to prevent the thickening of text in the main scan direction stronger line width correction is done in the main scan direction...

Page 529: ...Image Processing SM 6 21 B286 B289 Details Patched Original Mode...

Page 530: ...Image Processing B286 B289 6 22 SM Generation Mode...

Page 531: ...rint Head 6 T S Unit Separation Corona 2 Charge Corona Unit 7 T S Unit Transfer Corona 3 Quenching Lamp LED Array 8 Registration Rollers 4 Cleaning Blade 9 Development Roller 5 Pick off Pawl Drum diam...

Page 532: ...or switches on and turns the drum forward While the drum turns forward the LPH writes the ID sensor pattern on the drum then the drum turns forward 250 mm more The ID sensor reads the pattern Vsp and...

Page 533: ...drum uses the Scorotron Negative Charge Method Photocopying Processes Charge Corona Charge There is one gold plated charge wire behind some grid wires The grid wires make sure that the charge on the...

Page 534: ...immediately after the machine is switched on The wire cleaner motor A controls the cleaning pad B When the cleaning pad gets to the left side as shown above the motor changes direction and pulls the c...

Page 535: ...um turns The counter blade has a lever B on the bottom side of the upper unit Set B to the right The blade touches the drum for normal operation Set B to the left The blade is away from the drum This...

Page 536: ...6 1 During the motor operation printing and scanning cannot be done After a new toner cartridge is installed and the cover is closed the motor switches on for 30 seconds SP2926 2 If the used toner ove...

Page 537: ...turns on for 30 seconds If toner is still detected then the machine stops and the bottle must be removed 6 4 7 QUENCHING The quenching lamp A an array of LEDs is behind the LPH B After the drum A is c...

Page 538: ...he drum prevent condensation around the drum and T S unit A cooling fan B moves the air The on off timing of these heaters is When the main power switch or operation switch is switched on the heaters...

Page 539: ...latent image The A0 size 600 dpi print head is an array of connected self focusing lenses B above an LED array C and drive board D and attached to a heat sink E The maximum printing width of the print...

Page 540: ...IEW 1 Auger 6 Paddle Roller 2 Doctor Blade 7 Toner Agitator 3 Development Entrance Seal 8 Toner Cartridge 4 OPC Drum 9 Separator 5 Development Roller The development unit does not have a TD sensor The...

Page 541: ...controlled by the toner supply clutch The toner supply clutch engages only when toner density control switches on the clutch to supply toner from the toner cartridge The main motor Switches on 1 25 s...

Page 542: ...the toner cartridge to move toner to the paddle roller B in the development unit Toner then goes to the development roller C and the drum D To control the quantity of toner that is supplied to the dev...

Page 543: ...35 B286 B289 Details 6 6 4 DEVELOPER CROSS MIXING Photocopying Processes Development Crossmixing A Doctor blade B Development roller C Backspill plate D Paddle roller E Auger inlet F Mixing auger G Pa...

Page 544: ...LOPMENT BIAS The CGB power pack A applies a negative bias 650V to the development roller B slightly higher than the remaining charge on the drum The development bias during copying is set by SP 2201 1...

Page 545: ...this reading to a voltage and stores this value Vsg in NVRAM ID sensor pattern The LPH writes an ID sensor pattern on the drum The ID sensor reads the density of this pattern converts it to a voltage...

Page 546: ...Power On If the fusing temperature is below 50 C 122 F after the machine is powered on or returns from the low power mode the machine measures Vsg The machine compares this Vsg reading with the PWM v...

Page 547: ...sg Vsp to find the quantity of toner that must be supplied to the drum To supply toner the machine switches on the toner supply clutch to feed toner from the toner cartridge to the development unit SP...

Page 548: ...ly level set with SP2208 1 Toner Supply Level SP 2208 001 Vsp Vsg L M H HH Less than 10 None None None None 10 to 12 15 20 30 40 More than 12 40 50 60 70 Toner Near End 100 100 100 100 Length Table If...

Page 549: ...ly rate L M H HH 4 8 10 12 Toner Supply Clutch Operation The toner supply clutch turns the toner agitator shaft to supply toner from the toner cartridge to the development unit The toner supply rates...

Page 550: ...e values in this chart correspond to the percentages listed in the Main Length and Abnormal ID Sensor Tables For example if the value is 10 the toner supply clutch is on for 10 of the time it switches...

Page 551: ...lt 0 165 three pages in a row the machine prints one more page and then stops immediately When toner end occurs the toner end indicator lights on the operation panel and copying stops The machine cann...

Page 552: ...Development B286 B289 6 44 SM Toner End Recovery Flow Chart...

Page 553: ...Paper Feed and Registration SM 6 45 B286 B289 Details 6 7 PAPER FEED AND REGISTRATION 6 7 1 OVERVIEW Layout Diagrams...

Page 554: ...4 Registration Sensor 16 Lower Output Stacker 5 Upper Exit 17 Paper Cassette Paper End Sensor 6 Paper Junction Gate 18 Paper Cassette Feed Roller 7 Upper Exit Rollers 19 Relay Sensor Cut Sheet 8 Rear...

Page 555: ...er B851 has the front roll only Roll 2 Rear roll in the Roll Feeder Roll Feeder B852 has the front and rear rolls Paper Cassette installed in the bottom of the Roll Feeder The user sets one of these p...

Page 556: ...he operation panel Preset 1 Cuts a preset SEF length The size of the original is ignored Preset 2 Cuts a preset LEF length The size of the original is ignored Synchro Cuts the copy paper to the same l...

Page 557: ...eet This switches on the drum motor main motor and registration clutch The registration clutch engages the registration roller C which feeds the sheet The registration sensor D detects the edge of the...

Page 558: ...to transfer power from the motor to the feed roller C for Roll 1 or The clutch D engages to transfer power from the motor to the feed roller E for Roll 2 There is a plastic knob F at the end of each f...

Page 559: ...f a copy job During the pre feed check the cutter moves to home position The machine checks if the left or right cutter HP switch is ON If the two cutter sensors are OFF the machine moves the cutter t...

Page 560: ...s This is the pre feed position B for Roll 1 Roll 2 Pre Feeding The machine pre feeds the sheet from Roll 2 The roll feed motor pulls back the leading edge of the sheet until it is 60 mm below the cut...

Page 561: ...registration roller 5 to correct skew Then the registration roller feeds the paper to the drum 6 and through the T S unit 7 The cutter 8 cuts the paper at the length specified for the job See section...

Page 562: ...e rolls that are adjustable This lets the user install paper rolls of different widths A roll stopper B is put in each end of a roll The roll lever C locks the stoppers in their position after they ar...

Page 563: ...left to right or from right to left It does not come back after cutting the paper until it is time to cut the next page In the illustration the cutter starts a cut from left to right The tab D on the...

Page 564: ...Registration B286 B289 6 56 SM 6 7 6 ROLL END DETECTION To detect roll end these two reflective photo sensors detect the black core of an empty roll Roll end sensor 1 A above Roll 1 Roll end sensor 2...

Page 565: ...iling edge of the roll when roll 2 has no more paper The machine also detects roll end if the RF exit sensor E does not detect a leading edge after paper feed starts If the leading edge of the sheet d...

Page 566: ...plate B of the paper cassette This gives sufficient tension to keep the stack of paper on the bottom plate at the correct height for paper feed The cassette feed motor turns the cassette feed roller...

Page 567: ...continue to turn and they feed the paper into the same paper path used by roll feed The cassette relay sensor also detects paper jams After the cassette feed clutch switches off the cassette feed rol...

Page 568: ...a multi page copy job The length of the paper in the cassette controls the pre feed position Pre feed position 1 A is 234 8 mm below the RF exit sensor B This is for cut sheets 18 7 inches 457 2 mm l...

Page 569: ...sensor A is above the paper cassette The feeler B falls through a hole in the cassette plate after the last sheet feeds from the cassette The actuator C moves forward away from the sensor and the mach...

Page 570: ...ight side of the roll feeder controls the operation of these dehumidifiers The dehumidifier switch appears on the decal as anti humidity heater Dehumidifier Switch Operation ON The dehumidifiers stay...

Page 571: ...cassette When paper is fed from the roll feeder or paper cassette the paper buckles paper against the roller to remove skew When paper is fed from the manual feed table feed stops for 2 seconds to let...

Page 572: ...corona unit Transfer Corona Unit Uses a tungsten wire diameter 80 m 9 6 mm below the drum This wire applies approx 60 A to transfer toner from the drum to the paper Transfer method Scorotron charger...

Page 573: ...PAWL OPERATION The pick off pawls separate paper from the drum if the separation corona does not separate the paper fully The pick off pawl solenoid A moves the pick off pawls B until they touch the...

Page 574: ...Pressure Roller 3 Hot Roller Strippers 10 Entrance Spurs 4 Fusing Exit Rollers 11 Fusing Lamp 5 Fusing Exit Sensor 12 Thermostats 6 Pressure Roller Strippers 13 Hot Roller Thermistor 7 Pressure Rolle...

Page 575: ...gainst the pressure roller 4 fuse the image to the paper The fusing lamp 5 in the center of the hot roller is pre heated to the correct temperature It switches on and off to keep the rollers at the co...

Page 576: ...ler against the hot roller D To adjust the position of the pressure spring E change the position of the lower attachment point Center Standard tension 60 N on each spring standard pressure Left Less t...

Page 577: ...to the fusing circuit when a cover is opened 6 9 5 TEMPERATURE CONTROL Paper Thickness Setting To achieve and maintain optimum fusing the operator must select on the operation panel the proper settin...

Page 578: ...ing Mode Selection Table Europe Asia Mode g m2 lb Paper Type 1 2 3 4 5 Plain 110 g m2 90 g m2 70 g m2 60 g m2 50 g m2 Translucent 70 90 g m2 70 80 g m2 70 80 g m2 50 70 g m2 50 60 g m2 Film 0 07 to 0...

Page 579: ...printing The machine does this automatically CPM down to maintain the correct fusing temperature Zero Cross Control Test Before the machine switches on the fusing lamp the zero cross control test dete...

Page 580: ...e is an example of the sequence of events for cold start with the temperature below 15o C SP 1937 11 and the hot roller and pressure roller target temperatures are as shown below Target Temp SP Code C...

Page 581: ...oes not reach the target temperature within the time prescribed by SP1937 2 copy ready temperature is not set at Rather after the temperature reaches inching starts with rotation of the pressure rolle...

Page 582: ...ode 1 to 5 for each type of paper Here is a quick summary of the SP codes that are used to maintain optimum fusing temperature These SP codes are set at the factory and normally should not require adj...

Page 583: ...Temp This SP determines when inching starts Here are more details about the settings of these SP codes Initial Setting SP No Range Mode 1 2 3 4 5 1931 1 to 5 120 to 220 Plain 195 195 195 185 175 6 to...

Page 584: ...e graph and descriptions below Plain Paper Mode 3 selected show how the temperature of the hot roller is controlled using the difference in the temperatures of the center and end of the pressure rolle...

Page 585: ...Fusing Unit SM 6 77 B286 B289 Details In the table below PR is the Pressure Roller and HR is the Hot Roller...

Page 586: ...90 194 175 SP1941 20 C 96 175 HR SP1931 SP1934 PR SP1932 SP1935 60 195 HR SP1931 PR SP1932 61 90 194 175 HR SP1931 SP1934 PR SP1932 SP1935 91 95 175 PR SP1942 91 C to 95 C HR SP1931 SP1934 PR SP1932...

Page 587: ...each paper type Fusing Temperature Control CPM Down During a long copy job on narrow width paper the difference in the temperatures between the center and end of the pressure roller increases The tem...

Page 588: ...ller B parallel to the hot roller always touches the hot roller A with a low pressure The cleaning roller has a layer of material that is soaked with silicone oil Each time the fusing motor switches o...

Page 589: ...H and upper exit rollers I in the same direction as the hot roller The speed of the fusing motor is controlled by The paper feed source set by the user manual feed table roll feeder paper and cassett...

Page 590: ...n the registration rollers B controlled by the main motor This stretches the paper between the registration rollers and the fusing unit to keep the paper from wrinkling inside the fusing unit Inching...

Page 591: ...ate 3 Upper Exit When the paper junction gate 3 is closed The gate sends the paper to the upper exit rollers 2 The upper exit rollers feed the paper out of the upper paper exit 1 to a wire guide on to...

Page 592: ...output stacker 8 Jam Detection The exit sensor 6 detects paper jams 6 10 2 SWITCHING THE PAPER EXIT Upper Exit When the Upper Copy Output Location indicator on the operation panel is ON and the copy e...

Page 593: ...the operation panel display Upper is the default selection With Upper selected the copy exits to the top of the main machine If the operator selects Lower with the copy exit lever 1 up The paper exit...

Page 594: ...he machine will display a message Cannot output to the selected location Switch copy exit switching lever or paper output location After the operator selects Lower the operation sequence is the same a...

Page 595: ...Electrical Components SM 6 87 B286 B289 Details 6 11 ELECTRICAL COMPONENTS 6 11 1 OVERVIEW Overall System The illustration below shows the configuration of the system components...

Page 596: ...x5 and does the sub scan correction to compensate for their staggered arrangement Also manages the A D conversion of the scanned image data IPU Image Processing Unit Provided with five RI1001A_BGA co...

Page 597: ...Electrical Components SM 6 89 B286 B289 Details IPU Board Details Image data scanned by the CIS elements is converted from analog to digital data by the SIB and then sent to the IPU for processing...

Page 598: ...e feed motor to the feed and grip rollers in the cassette MC2 Paper Registration Clutch This controls the registration roller It switches off for a short time to stop the registration roller to correc...

Page 599: ...he roll feeder M10 Scanner Motor This controls the original feed rollers and original exit rollers M11 Used Toner Bottle Motor This controls the mechanism that keeps the level of used toner in the bot...

Page 600: ...ents of the paper cassette motor clutches sensors and switches PCB7 SIB Scanner Interface Board This controls the scanner and is an interface board for the IPU and MCU PCB8 Mother Board Interfaces wit...

Page 601: ...ing Sensors S1 Cassette End Sensor This sensor is above the paper cassette It detects paper end after the last sheet feeds S2 Cassette Set Sensor This detects when the cassette is set and locked in it...

Page 602: ...nsor also detects A4 or 8 5 width paper S9 Original Width Sensor A0 8 5 Detects A0 8 5 width paper S10 Original Width Sensor A1 34 Detects A1 34 width paper S11 Original Width Sensor A2 22 Detects A2...

Page 603: ...ms where the paper feeds out of the paper cassette S23 RF Exit Sensor 1 Detects the leading edge of the paper from the rolls 2 Detects the trailing edge of cut sheets from the paper cassette and trail...

Page 604: ...ensor Detects toner overflow in the used toner collection bottle S30 Upper Unit Sensor Detects when the upper unit is open S31 Wire Cleaner Sensor The actuator of this sensor is attached to the wire t...

Page 605: ...lifted SW6 Toner Hopper Cover Switch This detects if the toner supply cover is open or closed SW7 Upper Unit Switch 1 This detects if the upper unit is open on the left side SW8 Upper Unit Switch 2 Th...

Page 606: ...e hot roller Loose paper around the hot roller is a fire hazard Others CO1 Recycle Counter A mechanical counter that measures the total length in meters of paper that the machine feeds It starts from...

Page 607: ...ce prevents overheating if the temperature control circuit fails TS2 Thermostat 2 End 200 C This safety device prevents overheating if the temperature control circuit fails CB1 Circuit Breaker Breaks...

Page 608: ...nals and supplies power to Base engine high voltage power pack motors sensors solenoid clutches fusing unit RSS etc Scanner sensors motors etc The MCU contains two large blocks connected by a UART SCU...

Page 609: ...he VDB Video Drive Board and then sends it to the LPH LED Print Heads The IPU also controls the HDD unit and the printer board and the printer scanner interface functions The IPU DIP switches must alw...

Page 610: ...ve Board The VDB controls the LPH and the algorithms to convert video data SIB Scanner Interface Board The SIB controls the CIS Contact Image Sensor and changes analog data to digital data A D for sca...

Page 611: ...al roll sheet feeder RFDB Roll Feed Drive Board The RFDB on the floor panel of the roll feeder controls the motors solenoids and clutches for the two paper rolls in the roll sheet feeder SFDB Sheet Fe...

Page 612: ...he controller board controls the memory and all peripheral devices The GW architecture allows the board to control all applications i e copying printing and scanning In order to add an option printer...

Page 613: ...SPECIFICATIONS...

Page 614: ......

Page 615: ...done one at a time multiple copies are not allowed Max Original Width 960 mm 37 7 Original Weight 18 135 g m 35 m 1 0 mm Note Less than 70 m must be used with carrier sheet Copy Paper Size W x L Maxi...

Page 616: ...nlargement 133 3 200 0 266 7 400 0 Metric Version Reduction 25 0 35 4 50 0 70 7 Enlargement 141 4 200 0 282 8 400 0 Zoom 25 to 400 1 step 200 1 to 400 1 step Resolution Scanning 600 dpi Printing 600 d...

Page 617: ...ain paper 50 sheets maximum A1 D LEF Translucent 10 sheets maximum A1 D LEF Roll Feeder or Table Plain paper 40 sheets A1 D or A0 E Translucent 1 sheet Original Stacker 1 original Memory Capacity DDR...

Page 618: ...Main Machine with Roll Feeder 2 rolls Paper Cassette Interface PCB USB Host Interface Unit and Gigabit Ethernet Board Ready Dehumidifiers switched off Noise Emission The measurements were made in acc...

Page 619: ...Type 240 B854 Original Hanger D311 Rear Stacker D312 Interface PCB Type 240 D329 Printer Option Type W3600 D320 Scanner Option Type W3600 D321 VM Card Type E D338 Printer Controller RW3600 D344 Roll...

Page 620: ...590 Minimum 210 x 280 mm 8 5 x 11 Copy Paper Weight 52 3 to 104 7g m 13 9 27 lb Copy Paper Capacity Max Diameter 175 mm 6 9 Max Length 150 m 137 6 Roll Core Diameter 76 4 0 25 mm about 3 Power Source...

Page 621: ...l Cassette installed in Roll Feeder B641 B642 Paper Separation Friction Pad Paper Capacity 250 sheets Copy Paper Size A3 SEF A4 SEF B4 SEF LT SEF LG SEF DLT SEF 8 5 x 13 SEF 12 x 18 SEF Copy Paper Wei...

Page 622: ...ON No Item Machine Code 1 Main Machine B286 2 Interface PCB Type 3600 D329 3 Table Type 240 B854 4 Roll Feeder Type 240A B B851 B852 5 Rear Stacker Option for copies D312 6 Original Hanger Option for...

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