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Series SCK,  Size 25-25-100 

Page 7

 

 
 

9220-003-en 

Revision  14 

TM 10272

 

Edition  01/2021 

2.6.3  Chargeable liquids 

 

For  operation  with  chargeable  liquids  with  a 
conductivity  <  10-8  S/m  inert  gas  must  be 
used  for  flushing  during  evacuation  if  the 
lining  of  the  pump  is  non-conductive.  See 

Section 6.3

 

2.6.4  Identification 

Qq

 

The identification on the pump relates to the 
pump  section 

including  mechanical  seal

For  classification  in  a  certain  temperature 
class,  the  data  in  the  operating  manuals  of 
the mechanical seal manufacturer and of the 
pump  manufacturer  are  to  be  matched  for 
each  individual  application.  A  separate  dec-
laration  of  conformity  must  be  provided  for 
the  shaft  coupling  and  motor  and  for  other 
attachments as well as corresponding identi-
fication. 

Example of the identification of the pump section: 

 

 

For assembling the pump with components which are 
not explosion-protected (e.g. motor, shaft coupling), it 
is recommended to remove the "potentially explosive" 
identification  from  the  pump  component  and,  if 
necessary,  from  other  attachments  or  make  the 
marking obscure. 
In this case the declaration of conformity applies with-
out ATEX identification. 

For  surface  temperatures  that  mainly  depend  on  the 
operating conditions of the pump, DIN EN ISO 80079-
36  Chapter  11.2  f)  and  g)  state  that  no  temperature 
class  or  temperature  may  be  specified.  In  this  case, 
the  identification  must  include  temperature  range 
identification (e.g. T4 ... T3 for gas or for dust D135 ° 
C ... T200 ° C).The temperature class must be  deter-
mined  by  the  operator  in  accordance  with 

Section 

2.6.7

 

“Temperature Limits”. 

 

 

2.6.5  Check of the direction of rotation 

 

If there  is also a risk of explosion  during the 
installation  phase,  the  check  of  the  direction 
of  rotation  must  under  no  circumstances  be 
conducted by briefly switching on the unfilled 
pump in order to prevent an inadmissible rise 
in temperature at the mechanical seal. 

 

 

We recommend you to only perform a check 
of  the  direction  of  rotation  with  the  coupling 
disengaged  or  with  a  rotating  field    instru-
ment. See also 

Section 6.1.3

2.6.6  Mode of operation of the pump 

The  pump  may  only  be  started  with  the  suction  side 
shut-off  element  fully  opened  and  the  discharge  side 
shut-off  element  slightly  opened.  Start-up  against  a 
closed  check  valve  is  also  possible.  The  discharge 

side  shut-off  element  is  to  be  regulated  to  the 
operating design point directly after run-up.  
See also 

Section 5.4.1

.  

Operation  with  closed  shut-off  elements  in  the 
suction and/or discharge lines is not permitted! 

 

There  is  a  risk  that  even  after  a  short  time 
high  surface  temperatures  on  the  pump 
housing may occur owing to rapid heating of 
the liquid in the pump interior. 

 

A rapid rise in the pressure inside the pump 
involves  the  risk  of  overloading  to  the  point 
of bursting. 

 

The pump must not be in operation in the 
unfilled  or  partially  filled  state  (dry  run-
ning).  This  results  in  serious  damage  to 
the pump and additional risks to the envi-
ronment can arise. 

 

Dry-running cannot only occur with an insuf-
ficiently filled interior but also in the event of 
high gas contents in the liquid medium. 

Operation  of  the  pump  outside  the  admissible 
operating  range  may  also  lead  to  dry-running  (e.g. 
due to evaporation in the interior). 

2.6.7  Temperature limits 

Qq

 

In  normal  operating  mode  the  highest 
temperatures  are  to  be  expected  at  the 
contact  point  shaft  seal/shaft  (only  with  oil 
bath  lubrication),  on  the  inner  races  of  the 
ball 

bearings 

and 

at 

high 

medium 

temperatures  on  the  surface  of  the  pump 
housing. 

We would like to point out that, under extreme operat-
ing  (medium  temperature  > 160°C)  and  ambient  con-
ditions  (ambient  temperature  > 30 °C), temperatures 
of  over  130°C may  arise  on  the  surface  of  the  pump 
housing. 

In the case of  liquids >40 °C the surface temperature 
of the  pump  housing  is  generally  lower  than  the  tem-
perature of the liquid as the plastic lining has an insu-
lating effect. 

Qq

 

If the pump is heated (e.g. heating jacket), it 
must  be  ensured  that  the  temperature  clas-
ses prescribed in the annex are observed. 

The non heated pump surface must have free contact 
with the environment. 

During operation of the pump it must be ensured that 
excessive  deposits  of  dust  are  prevented  (regular 
cleaning)  in  order  to  prevent  the  pump  surface  from 
heating to above the admissible temperature. 

The  plant  customer  must  ensure  that  the  pre-
scribed  operating  temperature  is  observed.  The 
maximum  admissible  temperature  of  the  liquid 
medium at the pump inlet depends on the temper-
ature  class  and  the  selected  lining  material  re-
quired in each case. 

 

Summary of Contents for SCK Series

Page 1: ...efore transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9220 003 en Revisi...

Page 2: ...pe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Coupling 13 5 9 Final check 13 5 10 Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14...

Page 3: ...hemie Technik GmbH Otto Schott Str 2 D 47906 Kempen Telephone 49 0 2152 146 0 Fax 49 0 2152 146 190 E Mail richter info idexcorp com Internet http www richter ct com Authorised person acc to machinery...

Page 4: ...ME Nm in lbs 25 1 4 x 8 70 1 2 Type plate ATEX and housing markings The stainless steel type plate is undetachably riveted to the housing If the operator attaches his identification it must be ensured...

Page 5: ...he pumps is only possible with pumps with grease lubricated rolling bearings or roll ing bearings with oil mist lubrication Please consult the manufacturer The observance of the specified physical lim...

Page 6: ...is only guaranteed if it is used properly in accordance with Section 2 1 of this operating manual The operating limits specified in the data sheet must under no circumstances be exceeded 2 6 Special r...

Page 7: ...d and the discharge side shut off element slightly opened Start up against a closed check valve is also possible The discharge side shut off element is to be regulated to the operating design point di...

Page 8: ...ervance of the temperature class T4 with oil bath lubrication is not possible with the standard shaft seal A labirinth seal must be used instead of the shaft seal for the temperature class T4 and with...

Page 9: ...orage conservation agents on machined component surfaces and packing with a desiccant may be necessary 3 1 Return consignments Pumps which have conveyed aggressive or toxic me dia must be well flushed...

Page 10: ...er and the shaft as an anti torsion insert 4 4 Shaft sleeve To protect the shaft 210 against corrosion the section between the impeller and the shaft gasket is protected with a shaft sleeve 524 made o...

Page 11: ...d in all directions using a spirit level on shaft discharge nozzle admissible position deviation max 0 08 in ft 0 2 mm m See installation drawing Use supports in the direct vicinity of the bolts found...

Page 12: ...internals up stream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to the pump so that the gas bubb...

Page 13: ...face on the motor shaft Observe the operating manual of the coupling manu facturer A coupling with a valid ATEX certificate is to be used if deployed in zone 1 and 2 Regulations exist e g for the fol...

Page 14: ...cannot be vented into the discharge line e g a drop in pressure in this line is not permitted vent ing must be performed upstream of the discharge valve Monitor the venting operation until no air but...

Page 15: ...g electrostatic and induced charges mechanical and electric sparks can result from these inadmissible modes of operation their occurrence can only be prevented by adhering to the intended use Pump is...

Page 16: ...place the bearings as a precaution See Fig 10 Fig 6 7 2 2 Oil bath lubrication With an expected bearing temperature of about 70 C we recommend a mineral oil with the following charac teristics Viscosi...

Page 17: ...unit If the housing 100 remains in the plant leave the housing gasket 401 in the centering to protect the housing sealing surface Dismantling can be checked using the sectional drawing in Section 9 2...

Page 18: ...Use original spare parts See also Section 2 4 Do not use any defective parts The recommendations of the mechanical seal manu facturer are to be observed Close tolerance areas screws and cup springs ar...

Page 19: ...the plastic container shut and insert it into the holder If the oil level still drops too far add oil to the plas tic container again Fig 11 7 11 Tests The pumps are tested with water at the manufact...

Page 20: ...pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the medium Flow rate too hi...

Page 21: ...05 shoulder ring 524 shaft sleeve 501 ring 2 piece 505 shoulder ring 524 shaft sleeve 546 spring bushing 554 x washer 557 x contact disc 901 x hex screw 902 1 stud screw 914 5 hex socket screw 920 x h...

Page 22: ...Series SCK Size 25 25 100 Page 22 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 2 Sectional drawing long life grease lubrication Illustration without mechanical seal...

Page 23: ...Series SCK Size 25 25 100 Page 23 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 3 Sectional drawing SCK oil bath lubrication Illustration without mechanical seal...

Page 24: ...eller is turned into the position you want by turning the impeller wrench clockwise or counterclockwise 10 2 Clamping device for SCK single mechanical seals Pump size Ident No SCK Gruppe 0 WSH 25 mm 9...

Page 25: ...e nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtu...

Page 26: ...ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtungspumpen Design Mechanical se...

Page 27: ...d von den dargestellten Diagrammen gilt f r die Pumpentypen SCK und SCK B 25 25 100 eine H chsttemperatur von 150 C SCK and SCK B 25 25 100 In contrast to the diagrams shown a maximum temperature of 1...

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Page 30: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Page 31: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 32: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 33: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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