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Series RMA-B

  

close-coupled design

 

Page 

16 

 

 

9450-055-en 

Revision  01 

TM 9886

 

Edition  11/2018 

Maintenance 

7.1  Safety-relevant screw fittings 

After initial loading by the operating pressure and 

operating temperature the tightening torques of all 

connection screws must be checked at the following 

points: 

  housing flange 

  suction flange 

  discharge flange 

  draining flange 

See also 

Chapter 6.1.1, para. 1

.  

Other  inspections are to be performed regularly, 

depending on the operating requirements. 

 

 

7.2  Motor 

Observe the operating manual of the motor 

manufacturer. 

A motor with a valid ATEX certificate is to be used if 

employed in zone 1 and 2. 
Observe the ATEX notes of the motor manufacturer. 

 

 

7.3  Cleaning 

Care must be taken when cleaning the pump to 

ensure that it is not exposed to a strong water jet. 

 

 

7.4  Stand-by pumps 

If a pump is on stand-by, it is to be started up from 

time to time. Regularly turn the shaft by hand in the 

direction of rotation. 

This operation is to be performed more often for 

pumps which are exposed to very strong vibrations 

from the plant.  

When dismantling the pump from the plant, drain it, 

thoroughly clean it, seal with flange covers and store 

in accordance with the instructions. 

 

 

7.5  Notes on dismantling 

  All repair and maintenance work is to be 

performed by skilled staff using appropriate tools 

and original spare parts. 

  Is the necessary documentation available? 

  Has the pump been shut down, drained and 

flushed in accordance with the regulations?  

See also 

Chapter 6.3

  If no new assembly is performed immediately after 

dismantling, the plastic and ceramic components 

in particular must be stored carefully. 

  Dismantling can be checked using the sectional 

drawing in 

Chapter  9

  and the components 

available. 

 

 

7.5.1  Protective clothing 

Even if the pump has been properly 

evacuated and flushed, residue of the 

medium may still remain in the pump, e.g. 

between sealing surfaces or in the bearing seats or 

in the can. 
Plastic components may absorb medium which 

gradually emerges from the material after flushing. 

 

Proper protective clothing is to be worn.  

 

Protective clothing is also to be worn even if only the 

adapter is to be removed. Medium may penetrated 

the lantern chamber through the can. 

 

 

7.5.2  Magnetic fields 

Caution! Strong magnetic fields 

Risk during dismantling and in the vicinity of 

magnetic drives as single parts. 

Remove loose parts and other magnetisable metals 

from the work bench. They could otherwise be 

attracted: 

Risk of accident

Place any tools needed at a safe distance. 

Keep electronic equipment and measuring 

instruments at a distance. In cases of doubt consult 

the equipment manufacturer. 
Hold magnetic drives as single parts firmly or secure. 

Otherwise they could be attracted, for example, by a 

vice: Risk of accident! 
People with an artificial pacemaker 

Keep torso at a minimum distance of 

20"(500 mm).

 

For safety's sake, a distance of 6" (150 mm) should 

be observed for watches, electric data carriers, data 

carriers with magnetic strips etc. 

 

 

7.5.3  Changing the motor 

If the motor has to be changed, the pressure-bearing 

section of the pump can remain in the plant. 

For procedure, see 

Chapter 7.6.2

 

 

Summary of Contents for RMA Series

Page 1: ...be strictly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik G...

Page 2: ...2 5 4 6 Venting and evacuating 12 5 5 Pipe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14 6 1 1 Filling the p...

Page 3: ...machine directive 2006 42 EG Gregor Kleining Designation Single stage plastic lined magnetic drive chemical centrifugal pump series RMA B close coupled design Horizontal design sealless free of eddy...

Page 4: ...e inch ASME in lbs Nm 1 4 x 70 8 1 4 x 135 15 2 4 x 5 8 220 25 3 4 x 5 8 400 45 4 8 x 5 8 310 35 6 8 x 5 8 310 35 1 2 Type plate dry running ATEX and housing markings The stainless steel type plate is...

Page 5: ...perty from magnetic fields Risk to people from electric mechanical and chemical effects Risks to the environment through leaks of hazardous substances If the unit is used in potentially explosive area...

Page 6: ...plosive area Prevent inadmissible modes of operation 2 3 Notes on safety for maintenance Strictly work on the pump unit may only be performed when it is at a standstill The pump housing must have reac...

Page 7: ...th a conductivity 10 8 S m inert gas must be used for flushing during drain See also Chapter 6 3 2 6 4 Identification The identification on the pump relates to the pump section A separate declaration...

Page 8: ...on inadmissible ambient temperatures If these values are missing max 40 C 104 F is to be assumed Table 2 below indicates the admissible medium temperature depending on the pump design as a function o...

Page 9: ...proper storage The product should be stored in a dry and vibration free well ventilated room at as constant a temperature as possible Elastomers are to be protected against UV light In general a stor...

Page 10: ...to prevent it from turning The shaft 222 is mounted with a positive connection in the can insert 158 The impeller 230 and the inner magnet assembly 859 can be separated and can therefore be replaced i...

Page 11: ...ng so that there is no tension and retighten the screws Use supports in the direct vicinity of the bolts foundation base plate 5 4 Piping Before the pump is installed both the suction and supply lines...

Page 12: ...p Should the piping internals upstream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to the pump so...

Page 13: ...ny stoppage of the magnetic drive This also applies if the required drive rating exceeds 80 of the magnetic drive rating at nominal speed Consult Richter if necessary Different operating data can be a...

Page 14: ...eck to see whether the pump shaft can be readily turned by hand Check the direction of rotation of the motor with the coupling disengaged or with a rotary field instrument As viewed from the motor the...

Page 15: ...rostatic and induced charges mechanical and electric sparks can result from these inadmissible modes of operation their occurrence can only be prevented by adhering to the intended use Pump is started...

Page 16: ...lations See also Chapter 6 3 If no new assembly is performed immediately after dismantling the plastic and ceramic components in particular must be stored carefully Dismantling can be checked using th...

Page 17: ...uts and screws 901 7 Remove the screwplug 903 4 from the adapter Undo both setscrews 904 1 Pull adapter 346 forward Pull drive magnet assembly 858 off the motor shaft If the drive magnet assembly is d...

Page 18: ...and screw thread prior to assembly Check whether all parts fit and only then assemble Important dimensions centerings bearing fits or bearing play are to be checked prior to assembly perform a trial a...

Page 19: ...bearings require a minimum axial play for perfect functioning This axial play Z must be checked using the drawing Fig 8 after completion of assembly Size Dimension Z inch mm 1 5 x1 x6 0 02 0 06 0 5 1...

Page 20: ...e distance ring 504 and then the bearing bush 545 2 Carefully press the thrust ring 510 2 into the impeller 230 right to the stop Pay attention to the correct position of the anti torsion insert groov...

Page 21: ...zzle and move the rotating unit axially The axial play can be determined through the discharge nozzle See Chapter 7 7 1 If the minimum axial play is not attained insert more housing gaskets 401 When i...

Page 22: ...ed Have any strainers installed been cleaned Are all shut off devices open Is the geodetic head too high Is the NPSHA too low or the NPSHR too high Are the pipe resistances too high Is the viscosity t...

Page 23: ...x bearing bush plain bearing bush 566 1 anti torsion insert 338 shaft spider includes 523 1 shaft sleeve 566 1 anti torsion insert 344 lantern 903 5 screw plug 346 adapter 401 housing gasket 415 1 cen...

Page 24: ...Series RMA B close coupled design Page 24 9450 055 en Revision 01 TM 9886 Edition 11 2018 9 2 RMA B close coupled design NEMA motor...

Page 25: ...lternatively by axial striking with a rubber hammer on the end face of the device Insert bearing bushes Place the bearing bush onto the rotor Slide the device with the side 2 forward from the drive si...

Page 26: ...01 TM 9886 Edition 11 2018 10 4 Insertion tool for shaft spider Pump size Ident No Impeller eye 1 5 9428 81 1055 Impeller eye 3 9428 81 1056 Impeller eye 3 Gr2 9428 81 1057 Impeller eye 4 9428 81 105...

Page 27: ...ruction purposes only when signed Technische nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baure...

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Page 30: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 31: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Page 32: ...materials The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulati...

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Page 36: ...ion 01 9450 055 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

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