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Series NKS-N, NKSP-N 

 

 

Page 

8

 

 
 

9520-021-en 

Revision 17 

TM 10477

 

Edition    05/2022

 

 

Safety notes for applications in potentially explosive areas 
based on the Directive 2014/34/ EC (ATEX)

 

The  valves  are  intended  for  use  in  a  potentially 
explosive  area  and  are  therefore  subject  to  the 
conformity  assessment  procedure  of  the  directive 
2014/34/EC (ATEX). 
As  part  of  this  conformity  assessment,  an  ignition 
hazard  analysis  to  EN  13463-1  to  satisfy  the 
fundamental  safety  and  health  requirements  was 
conducted with the following result: 

 

The valves do not have any ignition source of 
their  own  and  can  be  operated  both  manually 
as well as mechanically/electrically. 

 

The  valves  are  not  covered  by  the  scope  of 
application of the ATEX directive and therefore 
do not need to be identified accordingly. 

 

The  valves  may  be  used  in  a  potentially 
explosive area. 

Supplementary notes: 

 

Electric/mechanical 

actuators 

must 

be 

subjected to their own conformity assessment 
to ATEX. 

It  is  imperative  to  observe  the  individual  points  of 
intended use for application in a potentially explosive 
area. 
 
 

 

3.1  Intended use 

Improper  operation,  even  for  brief  periods,  may 
result in serious damage to the valve. 
In connection with explosion protection, potential 
sources  of  ignition  (overheating,  electrostatic 
and  induced  charges,  mechanical  and  electric 
sparks) 

may 

result 

from 

these 

improper 

operation; 

their 

occurrence 

can 

only 

be 

prevented by adhering to the intended use. 

Furthermore, reference is made in this connection to 
the  Directive  95/C332/06  (ATEX  118a)  which 
contains  the  minimum  regulations  for  improving  the 
occupational  health  and  safety  of  the  workers  who 
may be at risk from an explosive atmosphere. 

A  difference is made between two cases  for the use 
of chargeable liquids (conductivity < 10

-8

 S/m): 

1.  Chargeable liquid and non-conductive lining 

Charges  can  occur  on  the  lining  surface.  As  a 
result,  this  can  produce  discharges  inside  and 
outside the valve. 

a) Discharges inside the valve 

However,  these  discharges  inside  the  valve 
cannot  cause  ignitions  if  the  valve  is  completely 
filled with medium. 

 

 

If  the  valve  is  not  completely  filled  with  medium, 
e.g. during evacuation and filling, the formation of 
an explosive atmosphere must be prevented, e.g. 
by superimposing  a layer  of nitrogen. It is recom-
mended to wait 1 hour before removing the valve 
from the plant in order to permit the elimination of 
static peak charges. 

This  means  that,  to  safely  prevent  ignitions,  the 
valve must be completely filled with medium at all 
times  or  else  a  potentially  explosive  atmosphere 
must  be  excluded  by  superimposing  a  layer  of 
inert gas. 

b) Discharges outside the valve 

At the points where the non-conductive lining e.g. 
protrudes on the sealing surfaces to the outside or 
gets  contact  with  the  atmosphere  on  the  outside, 
it may lead to discharges from the lining to nearby 
valves or attachments. 

To safely  avoid  explosion  hazards and accidents, 
therefore,  the  atmosphere  surrounding  the  valve 
must not be explosive. 

2. Chargeable liquid and conductive lining 

No  hazardous  charges  can  occur  as  charges  are 
discharged  direct  via  the  lining  and  shell  (surface 
resistance  <  10

9

  Ohm,  leakage  resistance  <  10

6

 

Ohm) 

If  non-conductive  versions  of  individual  compo-
nents are installed in the valve, it may restrict the 
permitted  ATEX  zone  and  explosion  subgroup 
when  operating  the  valve  despite  the  conductive 

lining of the armor plating (see “Technical rules for 

hazardous  substances:  Avoidance  of  ignition 
hazards  due  to  electrostatic  ch

arges”  (TRGS 

727)). 
In these cases, consult the manufacturer. 

Static  discharges  of  non-conductive  linings 
are only produced through the interaction with 
a  non-conductive  medium  and  are  therefore 
the responsibility of the plant operator. 
Static  discharges  are  not  sources  of  ignition 
which stem from the valves themselves! 

  The  temperature  of the  medium  must  not  exceed 

the temperature of the corresponding temperature 
class  or  the  maximum  admissible  medium  tem-
perature as per the operating manual. 

  If the valve is heated (e.g. heating jacket), it must 

be  ensured  that  the  temperature  classes  pre-
scribed in the Annex are observed. 

 

 

Summary of Contents for NKS-N Series

Page 1: ...rved before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 021 en...

Page 2: ...itial commissioning 12 7 2 Improper operation and their consequences 12 7 3 Shutdown 12 7 3 1 Additional advice for shut off and control butterfly valve with actuator 12 8 Malfunctions 12 9 Maintenanc...

Page 3: ...7043 DIN 1693 body lining PTFE Disc CD 4MCU PFA metal coated Temperature range 60 C to 200 C 75 F to 400 F accord to operating pressure See pressure temperature diagram in Section 1 6 Operating pressu...

Page 4: ...ipe screws flanges to ASME Class 150 or flanges ISO DIN drilled to ASME Class 150 Flange Nominal size screws Tightening torque mm inch ASME Nm in lbs 50 2 4 x 30 266 80 3 8 x 5 8 25 221 100 4 8 x 5 8...

Page 5: ...nnections for worm gears and brackets as per DIN ISO 5211 The inside diameter of the mounted pipe flanges must always be greater than the dimension E in the table For more dimensions see drawings in S...

Page 6: ...he country in question must be observed 2014 68 EU PED AD2000 DIN EN 16668 ASME B16 42 DIN EN ISO 15848 1 certificate valid from 29 C to 200 C 1 8 Actuating torques Nominal size Mderf Mdmax mm inch Nm...

Page 7: ...ch are FDA compliant can be used for food and pharma ceutical feedstock as well as in biochemistry Powdered and granulated non or low abrasive solids Shut off and control butterfly valves with a plast...

Page 8: ...valve However these discharges inside the valve cannot cause ignitions if the valve is completely filled with medium If the valve is not completely filled with medium e g during evacuation and fillin...

Page 9: ...ove them until just before installa tion They protect the plastic surfaces against dirt and mechanical damage Handle the goods being transported with care During transport the valve must be protected...

Page 10: ...t sufficient Risk of personal injury or damage to the environment due to the medium Wear protective clothing when work is performed on the valve Prior to the disposal of the valve Collect any medium e...

Page 11: ...se and hand tight By means of a test actuation ensure that the disc is able to freely rotate With the disc slightly opened tighten the piping bolts crosswise For tightening torques see Sec tion 1 2 Bu...

Page 12: ...8 1 1 Risk of injury 7 3 Shutdown Before loosening the flange bolts ensure plant to be free of pressure flush out medium observe safety regulations Prior to starting any repair work the valve is to be...

Page 13: ...is screw with a completely screwed longer dismantling screw not in the product range For the required minimum length of the dismantling screw see table in Section 1 7 Remove the opposite body screw 91...

Page 14: ...3 O rings 400 1 400 2 400 3 400 4 thrust ring 405 1 405 2 pre tensioned by the Pressure springs 952 1 952 2 Packing ring 402 1 Discs 550 1 550 2 550 3 550 6 550 4 550 5 not in DN 50 100 Ring 500 Top s...

Page 15: ...ts are available as accessories in the Richter range of products 9 4 4 Required breakaway torque The breakaway torque of the actuator must be at least as high as the breakaway torque of the butterfly...

Page 16: ...ining 412 x pressure gasket 418 top sleeve not DN 50 2 419 x pressure sleeve not to DN 50 2 500 ring not DN 50 2 501 ring 2 piece 507 Retaining plate see drawing in Section 4 4 510 bracket 519 throttl...

Page 17: ...Series NKS N NKSP N Page 17 9520 021 en Revision 17 TM 10477 Edition 05 2022 10 3 Sectional drawing NKS N with lever assembly DN 50 100...

Page 18: ...Series NKS N NKSP N Page 18 9520 021 en Revision 17 TM 10477 Edition 05 2022 10 4 Sectional drawing NKS N with lever assembly DN 150 350...

Page 19: ...t worm gear and actuator For the connecting dimensions of the worm gear and actuator see Sections 9 6 and 9 7 DN H h l B L D C E 50 135 40 300 72 43 135 90 28 80 160 40 300 100 46 178 128 67 100 175 4...

Page 20: ...0 250 250 250 r 181 181 181 181 181 206 206 226 s 62 62 62 62 62 89 89 92 t 102 102 102 125 125 174 174 214 all dimensions in mm 10 7 Connecting dimensions actuator DN 50 80 100 150 200 250 300 350 g...

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Page 23: ...zung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the leakage rate La 5 10 4 mgls m according to clause 5 2 6 4 of German Cle...

Page 24: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Page 25: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 26: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 27: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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