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Series NKS-N, NKSP-N 

 

 

Page 

13

 

 
 

9520-021-en 

Revision 17 

TM 10477

 

Edition    05/2022

 

Maintenance 

  All  repair  work  is  to  be  performed  by  qualified 

personnel using the appropriate tools. 

  For  the  arrangement,  designation  and  item 

numbers of all parts of the valve, see 

Section 10

.  

  Spare parts are to be ordered with all the details in 

acc. with the valve identification.  

  Only original spare parts may be installed. 

  To prevent leaks, a regular check of the connection 

screws  should  be  made  in  line  with  the  operating 
requirements. 
For tightening torques, see 

Section 1.2

  When  disassembling  and  assembling  the  valve, 

attention is to be paid to the tables and drawings in 

Section 1

 and 

9

  As the body lining 

409 

is drawn over the disc/stem 

unit 

221 

while  warm,  this  work  should  only  be 

carried out by the manufacturer. 

  Has  the  valve  been  shut  down,  drained  and 

flushed  in  accordance  with  the  regulations?See 
also 

Section 6.3

 

If 

assembled 

incorrectly, 

individual 

components  of  the  valve  may  be  damaged 
and  this  can  result  in  malfunctions  during 
operation. 

 
 

9.1  Notes on dismantling 

 

Improper  dismantling  can  cause  injuries 
if the shell halves spring apart. 

The  body  screws 

914/1

  are  secured  against 

unauthorised removal by the works sealing. 
For  residual  spring  travel  values  and  residual  spring 
forces  through  unscrewing  of  the  body  screws,  see 
the table in 

Section 1.7

 

9.1.1  Dismantling of the valve 

  Remove sealing from the screw heads. 

  Undo one body screw 

914/1

 from the shell. 

  Replace  this  screw  with  a  completely  screwed 

longer  dismantling  screw  (not  in  the  product 
range). 

  For the required minimum length of the dismantling 

screw, see table in 

Section 1.7

  Remove the opposite body screw 

914/1

  Replace  this  screw  as  well  with  a  longer  disman-

tling screw. 

  Undo  both  dismantling  screws  uniformly  until  the 

screw  springs 

952/1

  are  completely  relieved  (re-

sidual force = 0). 

 
 

9.2  Notes for assembly 

  The  flexible  inlay 

521 

expands  during  assembly. 

Do not cut off the overhang, but push back into the 
lower and upper part of the shell 

120

  Before  tightning  the  body  screws 

914/1

  align  the 

disc/stem unit 

221 

centrally in the closed position. 

  Mark the position of the disc/stem unit 

221 

against 

body lining 

409 

at the hub, so permitting switching 

only to this point during later test switching. 

  With  disc/stem  unit  in  closed  position,  tighten  the 

body screws 

914/1

 until the gap between the upper 

and lower part of the shell 

120 

is ca. 5 mm. 

  Open  the  valve  several  times 

counterclockwise 

(when  viewing  the  stem  unit)  and  close  again  in 
the  opposite  direction.  A  sealing  edge  can  form  in 
this way. 

 

 

Never  switch  in  the  other  direction  of 
rotation over the sealing edge! 

  Tighten the body bolts 1-2 mm when disc in closed 

position. 

  Repeat  the  previously  described  process  once  or 

twice. 

  When  finally  tightening  the  body  bolts,  pay 

attention to the torques provided in 

Section 1.2

.  

 
 

9.2.1  Assembly of the valve 

During  assembly  of  the  valve  the  shell  halves  are 
screwed together in reverse sequence. 
The screw heads are then sealed again with: 
Diamant  Plastic  Ferro  #0067,  Superior  Dunkel  2-
component metal sealing compound. 
Diamant  Metallplastic  GmbH,  POB  200308,  D-41203 
Mönchengladbach 
 

Summary of Contents for NKS-N Series

Page 1: ...rved before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 021 en...

Page 2: ...itial commissioning 12 7 2 Improper operation and their consequences 12 7 3 Shutdown 12 7 3 1 Additional advice for shut off and control butterfly valve with actuator 12 8 Malfunctions 12 9 Maintenanc...

Page 3: ...7043 DIN 1693 body lining PTFE Disc CD 4MCU PFA metal coated Temperature range 60 C to 200 C 75 F to 400 F accord to operating pressure See pressure temperature diagram in Section 1 6 Operating pressu...

Page 4: ...ipe screws flanges to ASME Class 150 or flanges ISO DIN drilled to ASME Class 150 Flange Nominal size screws Tightening torque mm inch ASME Nm in lbs 50 2 4 x 30 266 80 3 8 x 5 8 25 221 100 4 8 x 5 8...

Page 5: ...nnections for worm gears and brackets as per DIN ISO 5211 The inside diameter of the mounted pipe flanges must always be greater than the dimension E in the table For more dimensions see drawings in S...

Page 6: ...he country in question must be observed 2014 68 EU PED AD2000 DIN EN 16668 ASME B16 42 DIN EN ISO 15848 1 certificate valid from 29 C to 200 C 1 8 Actuating torques Nominal size Mderf Mdmax mm inch Nm...

Page 7: ...ch are FDA compliant can be used for food and pharma ceutical feedstock as well as in biochemistry Powdered and granulated non or low abrasive solids Shut off and control butterfly valves with a plast...

Page 8: ...valve However these discharges inside the valve cannot cause ignitions if the valve is completely filled with medium If the valve is not completely filled with medium e g during evacuation and fillin...

Page 9: ...ove them until just before installa tion They protect the plastic surfaces against dirt and mechanical damage Handle the goods being transported with care During transport the valve must be protected...

Page 10: ...t sufficient Risk of personal injury or damage to the environment due to the medium Wear protective clothing when work is performed on the valve Prior to the disposal of the valve Collect any medium e...

Page 11: ...se and hand tight By means of a test actuation ensure that the disc is able to freely rotate With the disc slightly opened tighten the piping bolts crosswise For tightening torques see Sec tion 1 2 Bu...

Page 12: ...8 1 1 Risk of injury 7 3 Shutdown Before loosening the flange bolts ensure plant to be free of pressure flush out medium observe safety regulations Prior to starting any repair work the valve is to be...

Page 13: ...is screw with a completely screwed longer dismantling screw not in the product range For the required minimum length of the dismantling screw see table in Section 1 7 Remove the opposite body screw 91...

Page 14: ...3 O rings 400 1 400 2 400 3 400 4 thrust ring 405 1 405 2 pre tensioned by the Pressure springs 952 1 952 2 Packing ring 402 1 Discs 550 1 550 2 550 3 550 6 550 4 550 5 not in DN 50 100 Ring 500 Top s...

Page 15: ...ts are available as accessories in the Richter range of products 9 4 4 Required breakaway torque The breakaway torque of the actuator must be at least as high as the breakaway torque of the butterfly...

Page 16: ...ining 412 x pressure gasket 418 top sleeve not DN 50 2 419 x pressure sleeve not to DN 50 2 500 ring not DN 50 2 501 ring 2 piece 507 Retaining plate see drawing in Section 4 4 510 bracket 519 throttl...

Page 17: ...Series NKS N NKSP N Page 17 9520 021 en Revision 17 TM 10477 Edition 05 2022 10 3 Sectional drawing NKS N with lever assembly DN 50 100...

Page 18: ...Series NKS N NKSP N Page 18 9520 021 en Revision 17 TM 10477 Edition 05 2022 10 4 Sectional drawing NKS N with lever assembly DN 150 350...

Page 19: ...t worm gear and actuator For the connecting dimensions of the worm gear and actuator see Sections 9 6 and 9 7 DN H h l B L D C E 50 135 40 300 72 43 135 90 28 80 160 40 300 100 46 178 128 67 100 175 4...

Page 20: ...0 250 250 250 r 181 181 181 181 181 206 206 226 s 62 62 62 62 62 89 89 92 t 102 102 102 125 125 174 174 214 all dimensions in mm 10 7 Connecting dimensions actuator DN 50 80 100 150 200 250 300 350 g...

Page 21: ......

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Page 23: ...zung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the leakage rate La 5 10 4 mgls m according to clause 5 2 6 4 of German Cle...

Page 24: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Page 25: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 26: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 27: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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