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Series MNKA bearing pedestal assembly 4 

Page 16

 

 
 

9250-003-en 

Revision 01 

TM 10458

 

Published 06/2022 

Maintenance 

 

7.1  Housing screw connections 

After initial loading by the operating pressure and 
operating  temperature,  the  tightening  torques  of 
all  connection  screws  are  to  be  checked  at  the 
following points: 

  Housing flange 

  Suction flange 

  Discharge flange 

See also

 

section 6.1.1, item 1

.  

Further  checks  are  to  be  carried  out  at  regular 
intervals 

depending 

on 

the 

operating 

requirements. 

 
 

7.2  Bearing pedestal 

 

The temperature of the bearing ped-
estal  should  not  exceed  158  °F 
(70 °C)  and  must  never  exceed 
176 °F (80 °C).  

In the event of higher temperatures, take the pump 
out of operation immediately and contact qualified 
personnel. 

In  some  cases,  vibration  measurement  is 
recommended  to  detect  rolling  bearing  wear  in 
good time.  

 
 

 

7.2.1  Rolling bearings with long-life 
grease lubrication 

Grease-filled rolling bearings of type 2RS are fit-
ted as standard. The grease is lithium saponified. 
The permissible temperature range lies between -
40 °F (-40 °C) and 320 °F (+160 °C). 

The rolling bearings are designed for an L10 ser-
vice life of >35,000 hours. 

The service life of the 

grease  filling  guaranteed  by  the  bearing 
manufacturers is shown in the following table. 

Size 

Bearing size > service life 

Group 4 

6314-2RS / 15000 hr* 

*  at bearing temperature <158 °F (<70 °C) 

 
If the pump is serviced, it is recommended that the 
bearings  are  replaced  as  a  precautionary  meas-
ure.  

 

In 

potentially 

explosive 

atmospheres  it  is  advisable  to 
monitor  the  condition  of  the 
bearings. 

 

7.2.2  Oil bath lubrication 

We  recommend  a  mineral  oil  with  the  following 
characteristics  for  an  expected  bearing  pedestal 
temperature of up to 158 °F (70 °C)

:

 

Viscosity index: Approx. 85 

Kinematic viscosity at 104 °F (40 °C)

:

s

2

mm

40

.

ca

 

A  fully  synthetic  gear  oil  to ISO  VG  220  is to  be 
used for temperatures below -68 °F (-20 °C).  

Replacing the bearings:

 The roller bearings are 

designed for a service life L

10

 of >35,000 hours.  

We recommend changing the bearings after 
35,000 working hours or every 4 years.  

Oil change:

 1 x per year at bearing pedestal tem-

peratures of up to 158 °F (70 °C). 

Every 6 months at bearing pedestal temperatures 
of up to 158 °F (70 °C). 

More frequently at higher temperatures as speci-
fied. 

If the pump is serviced, it is advisable to replace 
the  bearings  and  shaft  seals  as  a  precautionary 
measure and to fill with new oil. 

Oil level check:

 For safe operation, the oil level 

must  be  checked  regularly  at  the 

638/1

  oil  level 

controller. 
The oil level controller must always contain oil; it 
must never be completely empty. 

 

In  potentially  explosive  atmos-
pheres it is advisable to monitor 
the condition of the bearings. 

If there is any reason to suspect that water spray 
may  have  entered the  bearing  pedestal,  then  an 
oil change must be carried out immediately. Even 
small  amounts  of  water  in  the  oil  will  reduce  the 
life of the rolling bearings to a fraction of the nor-
mal life expectancy. 

If the pump is serviced, it is advisable to replace 
the  bearings  and  shaft  seals  as  a  precautionary 
measure and to fill with new oil. 

 
 

7.3  Cleaning 

Care  must  be  taken  when  cleaning  the  pump  to 
ensure that it is not exposed to a strong water jet. 
The  ingress  of  water  into  the  bearing  pedestal 
would substantially impair bearing lubrication.  

 

Summary of Contents for MNKA Series

Page 1: ...rt installation operation and maintenance Subject to change without prior notice Reprinting is generally permitted provided that the source is credited Richter Chemie Technik GmbH 9250 003 en Revision...

Page 2: ...tion 13 6 Commissioning shutdown 14 6 1 First commissioning 14 6 1 1 Filling the pump housing 14 6 1 2 Startup 14 6 2 Operating limits 14 6 2 1 Abrasive media 14 6 2 2 Minimum maximum flow rate 14 6 3...

Page 3: ...6 0 Fax 49 2152 146 190 E mail richter info idexcorp com Internet http www richter ct com Authorized representative in accordance with EC Machinery Directive 2006 42 EC Gregor Kleining Designation Sin...

Page 4: ...0 4 x M16 270 30 3 80 8 x M16 220 25 4 100 8 x M16 310 35 6 150 8 x M20 620 70 Flanges according to ASME drilled according to DIN ISO PN25 DN Number x size Tightening torque inch mm DIN ISO in lb Nm 1...

Page 5: ...machine system Failure of electronic devices and measuring in struments due to magnetic fields Danger to persons and their personal property from magnetic fields Danger to persons from electrical mech...

Page 6: ...he unit described in the operating instructions See section 6 3 Pumps that convey media harmful to health must be decontaminated All safety and protective facilities are to be reinstalled and made fun...

Page 7: ...r for other attachments and a corresponding marking must be present Example of the marking on the pump part When mounting the pump with non Ex components e g motor shaft coupling it is recommended to...

Page 8: ...s no restrictions T4 is only valid for operation up to 1750 min 1 2 The can material is listed in the data sheet 3 If the temperature of the pumped liquid exceeds 180 C the ATEX approval becomes perma...

Page 9: ...erature as possible Elastomers must be protected against UV radiation As a general rule do not exceed a storage period of 10 years For elastomer made of NBR the per missible storage period is 4 years...

Page 10: ...y regulations Devices that are operated in poten tially explosive areas must comply with the explosion protection regula tions People with pacemakers are at risk from the strong magnetic field of the...

Page 11: ...NPSHA present in the system should be at least 1 64 ft 0 5 m greater than the NPSHR required for the pump Otherwise a drop in pressure head cavitation or even pump failure will occur 5 4 2 Nozzle load...

Page 12: ...on of the pump at the oper ating point is specified in the data sheet or factory certificate If the operating point is not known when the pump is delivered the power requirement can be taken from the...

Page 13: ...red that the coupling guard used is either made of non sparking material or fulfills the im pact resistance test required by EN 13463 without impairment Richter offers both variants The operator must...

Page 14: ...rge valve Monitor the venting process until no air but only liquid emerges Turn the drive shaft at the coupling a few times Monitor the venting process again until no more air emerges Close the discha...

Page 15: ...the unit In terms of explosion protection potential ignition sources overheating electrostatic and induced charges mechanical and electrical sparks can result from these improper methods of operation...

Page 16: ...7 2 2 Oil bath lubrication We recommend a mineral oil with the following characteristics for an expected bearing pedestal temperature of up to 158 F 70 C Viscosity index Approx 85 Kinematic viscosity...

Page 17: ...Hold the individual parts of the magnetic couplings firmly or secure them Otherwise they could be attracted for example by a vice Risk of accident People with an artificial pacemaker Keep torso at a...

Page 18: ...e because the can insert and can are bonded together 7 6 2 Dismantling the drive unit and long life lubrication system Remove socket head screw 914 5 with toothed lock washer 934 4 and pull off the pu...

Page 19: ...2 onto drive shaft 213 Slide the drive shaft unit into bearing pedestal 330 fit the wave spring washer 953 1 and the rear bearing cover 361 and tighten all components using the cap screws 914 6 Tor q...

Page 20: ...drive shaft 230 Apply two drops of Loctite 638 green to the thread of impeller shaft 230 apply FDA compliant grease to the fits e g Rivolta F L G GT 2 Mount plain bearing pedestal 339 and bearing bush...

Page 21: ...ing bush 545 x of plain bearing pedestal 339 Lift plain bearing pedestal 339 together with im peller 230 using the 3 strand sling chain and make sure that the square engages in the seat of plain beari...

Page 22: ...Series MNKA bearing pedestal assembly 4 Page 22 9250 003 en Revision 01 TM 10458 Published 06 2022 Lower bearing pedestal 339 together with impeller 230 above pump rotor 859...

Page 23: ...r pyramid on the threaded rods and an open end wrench size 13 press the drive unit into the lantern chamber In the process turn the threaded rods evenly in alternation Attention Magnetic forces Risk o...

Page 24: ...t and insert it into the holder If the oil level still drops too far add oil to the oil level controller again 7 9 Tests The pumps are tested with water at the manufacturer s The measured operating da...

Page 25: ...o low or the NPSHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn...

Page 26: ...Series MNKA bearing pedestal assembly 4 Page 26 9250 003 en Revision 01 TM 10458 Published 06 2022 9 Exploded view drawing 9 1 Long life lubrication...

Page 27: ...Series MNKA bearing pedestal assembly 4 Page 27 9250 003 en Revision 01 TM 10458 Published 06 2022 9 2 Oil bath lubrication...

Page 28: ...Plain bearing gasket 412 x O ring 415 1 Centering gasket 509 1 Intermediate ring 523 x Shaft sleeve 529 x Bearing sleeve 545 x Bearing bush 554 x Washer 557 2 Contact washer 858 Drive rotor 859 Pump...

Page 29: ...Series MNKA bearing pedestal assembly 4 Page 29 9250 003 en Revision 01 TM 10458 Published 06 2022 10 2 Sectional drawing...

Page 30: ...Series MNKA bearing pedestal assembly 4 Page 30 9250 003 en Revision 01 TM 10458 Published 06 2022 10 3 Sectional drawing of oil bath lubrication...

Page 31: ...sing them to expand radially This creates a frictional connection between the device and the plain bearing bush that is gentle on the material The bearing bush can now be removed by axial impact on th...

Page 32: ...To unscrew the impeller we recommend the use of the universal impeller wrench This tool can be used for all impeller diameters from 230 mm to 350 mm The tool consists of a heavy duty band wrench whic...

Page 33: ...hter Chemie Technik GmbH Baureihe Series Serie Ausf hrung Magnetkupplungspumpe MNKA Design Magnet drive pump Group 4 Einsatzgrenzen operating limits 1 Baugr e size MNKA 6x4x13 MNKA 4x3x13 MNKA 3x2x13...

Page 34: ...lungspumpe MNKA Design Magnet drive pump Group 4 Construction Pompe entra nement magn tique 9250 00 3046 4 00 TM 10432 31 03 22 2 2 1 2 3 4 Standard Class 150 version Standard Class 300 version Except...

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Page 37: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Page 38: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 39: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 40: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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