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Series MNKA bearing pedestal assembly 4 

Page 11

 

 
 

9250-003-en 

Revision 01 

TM 10458

 

Published 06/2022 

5.4  Pipelines 

Before installing the pump, clean both the suction 
line and supply line as well as the discharge line. 
To prevent soiling or  damage to the sealing sur-
faces, leave the flange covers on the flanges until 
immediately before installation. 
Use  flange  gaskets  suitable  for  the  pumped 
medium. 
For  tightening  the  flange  screws,  observe  the 
screw tightening torques in 

section 1.1

 

5.4.1  Nominal diameter 

The operating point of a centrifugal pump is at the 
intersection of the pump characteristic curve and 
the piping characteristic curve, see 

Figure 2

. The 

pump characteristic curve is provided by the pump 
manufacturer. The pipe characteristic curve is de-
termined by means of diagrams or PC programs. 

 

Figure 2 

Under no circumstances can the nominal diameter 
of the pipe be determined from the nominal con-
nection diameter of the pump. 
As  a  rough  guide,  the  nominal  pipe  size  can  be 
determined from the flow velocity. 

       

 

The velocity in the suction line should not exceed 
6.56 ft/s (2.0 m/s) and in the discharge line 16.4 
ft/s (5.0 m/s). 
The NPSH (net positive suction head) value must 
also be considered when determining the nominal 
suction  line  size.  The  NPSHR  value  required  for 
the pump is given in the data sheet. 

  

The 

NPSHA 

present 

in 

the 

system 

should 

be 

at 

least 

1.64  ft  (0.5 m)  greater  than  the  NPSHR 
required for the pump. Otherwise, a drop 
in  pressure  head,  cavitation  or  even 
pump failure will occur. 

 

5.4.2  Nozzle loading 

The  pump  can  be  nozzle  loaded  according  to 
ANSI/HI 9.6.2. For values see installation plan. 

Temperature-related changes in the length of the 
pipeline  must  be  taken  into  account  by  suitable 
measures, e.g. by installing expansion joints. 

 
 

5.4.3  Suction line 

Lay the suction lines so that they consistently rise 
towards  the  pump.  Otherwise,  gas  bubbles  may 
form  which  considerably  narrow  the  suction  line 
cross-section.  Install  eccentric  transition  pieces 
between different pipe diameters. 

Do not install fittings that interfere with the flow di-
rectly upstream of the pump. 

 

Figure 3 

 
 

5.4.4  Supply line 

Supply  pipes  should  vent  towards  the  tank  and 
must be laid continuously downward towards the 
pump.  If  the  pipe  installations  are  horizontal  in 
front of the pump, a low point can be arranged in 
front  of  it.  From  here,  the  pipe  is  then  laid  rising 
again to the pump; the gas bubbles that form here 
can escape through the pump. 

Do  not  install  fittings  that  interfere  with  the  flow 
directly upstream of the pump. 

 
 

5.4.5  Discharge line 

Do not place the shut-off valve directly above the 
pump, but first provide a transition piece.  

The discharge nozzle velocity of the liquid can be 
reduced, if necessary. 
 

)

m

(

A

)

s

/

m

(

Q

)

s

/

m

(

v

2

3

=

Pump characteristic 
curve 

Suction line 

Pump suction 
connection 

Operating point 

Pipe characteristic curve 

Summary of Contents for MNKA Series

Page 1: ...rt installation operation and maintenance Subject to change without prior notice Reprinting is generally permitted provided that the source is credited Richter Chemie Technik GmbH 9250 003 en Revision...

Page 2: ...tion 13 6 Commissioning shutdown 14 6 1 First commissioning 14 6 1 1 Filling the pump housing 14 6 1 2 Startup 14 6 2 Operating limits 14 6 2 1 Abrasive media 14 6 2 2 Minimum maximum flow rate 14 6 3...

Page 3: ...6 0 Fax 49 2152 146 190 E mail richter info idexcorp com Internet http www richter ct com Authorized representative in accordance with EC Machinery Directive 2006 42 EC Gregor Kleining Designation Sin...

Page 4: ...0 4 x M16 270 30 3 80 8 x M16 220 25 4 100 8 x M16 310 35 6 150 8 x M20 620 70 Flanges according to ASME drilled according to DIN ISO PN25 DN Number x size Tightening torque inch mm DIN ISO in lb Nm 1...

Page 5: ...machine system Failure of electronic devices and measuring in struments due to magnetic fields Danger to persons and their personal property from magnetic fields Danger to persons from electrical mech...

Page 6: ...he unit described in the operating instructions See section 6 3 Pumps that convey media harmful to health must be decontaminated All safety and protective facilities are to be reinstalled and made fun...

Page 7: ...r for other attachments and a corresponding marking must be present Example of the marking on the pump part When mounting the pump with non Ex components e g motor shaft coupling it is recommended to...

Page 8: ...s no restrictions T4 is only valid for operation up to 1750 min 1 2 The can material is listed in the data sheet 3 If the temperature of the pumped liquid exceeds 180 C the ATEX approval becomes perma...

Page 9: ...erature as possible Elastomers must be protected against UV radiation As a general rule do not exceed a storage period of 10 years For elastomer made of NBR the per missible storage period is 4 years...

Page 10: ...y regulations Devices that are operated in poten tially explosive areas must comply with the explosion protection regula tions People with pacemakers are at risk from the strong magnetic field of the...

Page 11: ...NPSHA present in the system should be at least 1 64 ft 0 5 m greater than the NPSHR required for the pump Otherwise a drop in pressure head cavitation or even pump failure will occur 5 4 2 Nozzle load...

Page 12: ...on of the pump at the oper ating point is specified in the data sheet or factory certificate If the operating point is not known when the pump is delivered the power requirement can be taken from the...

Page 13: ...red that the coupling guard used is either made of non sparking material or fulfills the im pact resistance test required by EN 13463 without impairment Richter offers both variants The operator must...

Page 14: ...rge valve Monitor the venting process until no air but only liquid emerges Turn the drive shaft at the coupling a few times Monitor the venting process again until no more air emerges Close the discha...

Page 15: ...the unit In terms of explosion protection potential ignition sources overheating electrostatic and induced charges mechanical and electrical sparks can result from these improper methods of operation...

Page 16: ...7 2 2 Oil bath lubrication We recommend a mineral oil with the following characteristics for an expected bearing pedestal temperature of up to 158 F 70 C Viscosity index Approx 85 Kinematic viscosity...

Page 17: ...Hold the individual parts of the magnetic couplings firmly or secure them Otherwise they could be attracted for example by a vice Risk of accident People with an artificial pacemaker Keep torso at a...

Page 18: ...e because the can insert and can are bonded together 7 6 2 Dismantling the drive unit and long life lubrication system Remove socket head screw 914 5 with toothed lock washer 934 4 and pull off the pu...

Page 19: ...2 onto drive shaft 213 Slide the drive shaft unit into bearing pedestal 330 fit the wave spring washer 953 1 and the rear bearing cover 361 and tighten all components using the cap screws 914 6 Tor q...

Page 20: ...drive shaft 230 Apply two drops of Loctite 638 green to the thread of impeller shaft 230 apply FDA compliant grease to the fits e g Rivolta F L G GT 2 Mount plain bearing pedestal 339 and bearing bush...

Page 21: ...ing bush 545 x of plain bearing pedestal 339 Lift plain bearing pedestal 339 together with im peller 230 using the 3 strand sling chain and make sure that the square engages in the seat of plain beari...

Page 22: ...Series MNKA bearing pedestal assembly 4 Page 22 9250 003 en Revision 01 TM 10458 Published 06 2022 Lower bearing pedestal 339 together with impeller 230 above pump rotor 859...

Page 23: ...r pyramid on the threaded rods and an open end wrench size 13 press the drive unit into the lantern chamber In the process turn the threaded rods evenly in alternation Attention Magnetic forces Risk o...

Page 24: ...t and insert it into the holder If the oil level still drops too far add oil to the oil level controller again 7 9 Tests The pumps are tested with water at the manufacturer s The measured operating da...

Page 25: ...o low or the NPSHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn...

Page 26: ...Series MNKA bearing pedestal assembly 4 Page 26 9250 003 en Revision 01 TM 10458 Published 06 2022 9 Exploded view drawing 9 1 Long life lubrication...

Page 27: ...Series MNKA bearing pedestal assembly 4 Page 27 9250 003 en Revision 01 TM 10458 Published 06 2022 9 2 Oil bath lubrication...

Page 28: ...Plain bearing gasket 412 x O ring 415 1 Centering gasket 509 1 Intermediate ring 523 x Shaft sleeve 529 x Bearing sleeve 545 x Bearing bush 554 x Washer 557 2 Contact washer 858 Drive rotor 859 Pump...

Page 29: ...Series MNKA bearing pedestal assembly 4 Page 29 9250 003 en Revision 01 TM 10458 Published 06 2022 10 2 Sectional drawing...

Page 30: ...Series MNKA bearing pedestal assembly 4 Page 30 9250 003 en Revision 01 TM 10458 Published 06 2022 10 3 Sectional drawing of oil bath lubrication...

Page 31: ...sing them to expand radially This creates a frictional connection between the device and the plain bearing bush that is gentle on the material The bearing bush can now be removed by axial impact on th...

Page 32: ...To unscrew the impeller we recommend the use of the universal impeller wrench This tool can be used for all impeller diameters from 230 mm to 350 mm The tool consists of a heavy duty band wrench whic...

Page 33: ...hter Chemie Technik GmbH Baureihe Series Serie Ausf hrung Magnetkupplungspumpe MNKA Design Magnet drive pump Group 4 Einsatzgrenzen operating limits 1 Baugr e size MNKA 6x4x13 MNKA 4x3x13 MNKA 3x2x13...

Page 34: ...lungspumpe MNKA Design Magnet drive pump Group 4 Construction Pompe entra nement magn tique 9250 00 3046 4 00 TM 10432 31 03 22 2 2 1 2 3 4 Standard Class 150 version Standard Class 300 version Except...

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Page 37: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Page 38: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 39: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 40: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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