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Series MNK pedestal group 4 

Page 

18

 

 

 

9230-003-en 

Revision 19 

TM  10458

 

Edition 06/2022 

  Using the flat pivot point on the threaded rods and 

an open-jaw wrench (size 13), push the slide-in unit 
out of the lantern chamber. The threaded rods must 
be turned evenly and alternately.  

 

Caution !  Magnetic forces! 

 

Risk of accident ! 

  Transport the drive unit using a crane. The ring bolt 

on the bearing pedestal flange can be used for this 
purpose.  

  Position the rest of the slide-in unit vertically with the 

impeller facing down. 

  Remove screws 

901/10

 and lift off lantern 

344

, can 

159

 and can insert 

158

  Clamp the plain bearing pedestal 

339

 with the seal-

ing surfaces in a vice.  

 

It is imperative to use rubberised 
clamping jaws so that the plastic sealing 
surfaces are not damaged.

 

  Undo impeller 

230

 and inner magnet assembly 

859

 

by turning them  in opposite directions. 

Right-hand 

thread

!

 

Either  two  strap  wrenches  or,  even  better, 
appropriate  special  tools  (see  Assembly  aids  in 

Section 11.3

) are used for this purpose. 

With magnetic drives >400 Nm the use of the spe-
cial tool is generally recommended. 

  The  inner  magnet assembly 

859

   is released from 

the  pump  shaft 

211

.  The  pump  shaft  is  pulled  out 

with the remaining part of the plain bearing pedestal 

339

.  

  This operation must be performed carefully as plain 

bearing  parts  made  of  silicon  carbide  may  be  re-
moved unintentionally.  

 

Make sure that no parts of the plain bear-
ing fall. Silicon carbide is fragile. 

  An  appropriate  Richter  jig  can  be  used  to  remove 

the  bearing  bushes 

545/1

  and 

545/2

.  See  as-

sembly aids in 

Section 11.2

  The can 

159

 and can insert 

158

 should only be sep-

arated  if  one  component  has  to  be  replaced.  The 
separation process can be simplified by cooling the 
unit to approx. 5 °C. 

  With a vacuum-tight design it is not possible to sep-

arate the can insert as it and the can are glued to-
gether.  

 
 

7.6.2  Dismantling drive unit Long life 
grease lubrication 

  Remove the cylinder screw 

914/5

 with toothed lock 

washer 

934/4

 and pull off the drive magnet assem-

bly 

858

 of the drive shaft 

213

. For this purpose, do 

not use any magnetisable tools if at all possible. 

 

Caution !  Magnetic forces! 

 

Risk of accident ! 

  Remove hex. socket screws 

914/6

 and pull off the 

rear bearing cover 

361

  Remove wavy spring washer 

953/1

  Pull or push the drive shaft 

213

 with the rolling bear-

ings 

321/1

  and 

321/2

  out  of the  bearing  pedestal 

330

 in the direction of the motor.  

  To  change  the  rolling  bearings 

321/1

  and 

321/2

they have to be pushed off the drive shaft 

213.

 

  The  mating  surfaces  of the  shaft  sealing  rings  are 

made of chromium oxide coated steel rings, which 
can be replaced at the factory if necessary. 

7.6.3  Dismantling drive unit oil bath lubri-

cation 

  Remove  cylinder  head  screw 

914/5

  with  toothed 

lock washer 

934/4

 and pull the drive magnet assem-

bly 

858

 from the drive shaft 

213

. For this purpose, 

do not use any magnetisable tools if at all possible. 

 

Caution !  Magnetic forces! 

 

Risk of accident ! 

  Remove hex. screw  

901/4

 and drain oil.  

  Remove hex. socket screws 

914/6

 and pull off the 

rear bearing cover 

361

 with shaft seal 

421/1

 and o-

ring 

412/1

  Remove wavy spring washer 

953/1

  Pull or push the drive shaft 

213

 with the rolling bear-

ings 

321/1

  and 

321/2

  out  of  the  bearing  pedestal 

330

 in the direction of the motor.  

  To  change  the  rolling  bearings 

321/1

  and 

321/2

they have to be pushed off the drive shaft 

213

  If necessary, press the shaft seals 

421/1

 and 

421/2

 

out  of  the  bearing  pedestal 

330

  and  rear  bearing 

cover 

361

  The  mating  surfaces  of the  shaft  sealing  rings  are 

made of chromium oxide coated steel rings, which 
can be replaced at the factory if necessary. 

  It  is  recommended  to  also  change  the  shaft  seals 

421

 when the bearings are being replaced. 

Summary of Contents for MNK Series

Page 1: ...transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9230 003 en Revision 19...

Page 2: ...14 6 1 Initial commissioning 14 6 1 1 Filling the pump housing 14 6 1 2 Start up 14 6 2 Operating limits 14 6 2 1 Abrasive media 14 6 2 2 Min max flow rate 15 6 3 Shutdown 15 6 4 Restarting 15 6 5 Im...

Page 3: ...t Str 2 D 47906 Kempen Telephone 49 0 2152 146 0 Fax 49 0 2152 146 190 E Mail richter info idexcorp com Internet http www richter ct com Authorised person acc to machinery directive 2006 42 EG Gregor...

Page 4: ...illed to ASME 150 lbs DN No x size Tightening torque mm inch ASME Nm in lbs 100 4 8 x 35 310 125 5 8 x 55 485 150 6 8 x 80 710 200 8 8 x 115 1020 1 2 Type plate dry running ATEX and housing markings T...

Page 5: ...s used in potentially explosive areas special attention is to be paid to the sections identified with Ex in this operating manual 2 1 Intended use Richter pumps of the series MNK 200 150 315 is a plas...

Page 6: ...so Sec tion 5 1 and 7 5 2 are observed the magnetic drives do not cause any risks or have any affect on the envi ronment It is imperative to observe the notes on safety in Section 7 5 2 during disman...

Page 7: ...on For assembling the pump with components which are not explosion protected e g motor shaft coupling it is recommended to mask or remove the potentially explosive identification from the pump compone...

Page 8: ...ature of the pumped liquid exceeds 180 C the ATEX approval becomes permanently invalid The ATEX plate must be removed immediately by the operator A new ATEX approval can only be issued by a judge For...

Page 9: ...ssi ble Elastomers are to be protected against UV light Generally a storage period of 10 years does not ex ceeded An admissible storage period of 4 years ap plies to elastomers made of NBR If magnetic...

Page 10: ...vented and evacuated through the bores in the plain bearing pedestal Additional information is provided in the brochure 5 Installation 5 1 Safety regulations Equipment which is operated in potentially...

Page 11: ...he NPSHR required for the pump Otherwise this will lead to a drop in the delivery head cavita tion or even failure of the pump 5 4 2 Nozzle loads The pump can be subjected to nozzle loads acc to DIN E...

Page 12: ...mp at the operating point is specified in the data sheet or factory certificate If the operating point is not known when the pump is delivered the power requirement can be taken from the corresponding...

Page 13: ...or fulfills the impact resistance test required by DIN EN ISO 80079 36 without any problem It must be ensured that the coupling guard used is ei ther made of spark free material or the impact test re...

Page 14: ...tor the venting operation again until no more air emerges Close the discharge valve again until only the minimum flow rate is obtained after the motor has been started 6 1 2 Start up Check to see whet...

Page 15: ...brief periods may result in serious damage to the unit In connection with explosion protection potential sources of ignition overheating electrostatic and induced charges mechanical and electric spark...

Page 16: ...bearings 7 2 2 Oil bath lubrication With an expected bearing temperature of about 70 C we recommend a mineral oil with the following charac teristics Viscosity index approx 85 Kinematic viscosity at...

Page 17: ...urer Hold magnetic drives as single parts firmly or secure Otherwise they could be attracted for example by a vice Risk of accident People with an artificial pacemaker Keep torso at a minimum distance...

Page 18: ...tight design it is not possible to sep arate the can insert as it and the can are glued to gether 7 6 2 Dismantling drive unit Long life grease lubrication Remove the cylinder screw 914 5 with toothe...

Page 19: ...roller bearings 321 1 and 321 2 on the drive shaft 213 Push drive shaft unit into the bearing pedestal 330 mount wavy spring washer 953 1 and rear bearing cover 361 and tighten all components with the...

Page 20: ...ger thread of the drive shaft 213 with two drops of Loctite 638 green provide the shaft basis fit on both sides with FDA approved fat for example Rivolta F L G GT 2 and screw it into the impeller 230...

Page 21: ...3 leg chain sling and make sure that the square fits in the plain bear ing bush 545 x As threadlocking provide the thread of the pump shaft 211 with Loctite 243 blue Provide the shaft thread with 1 d...

Page 22: ...tern chamber using the flat pivot point of the threaded rods and an open jaw wrench size 13 The threaded rods must be turned evenly and alternately Caution Magnetic forces Risk of accident Remove thre...

Page 23: ...insert it into the holder If the oil level still drops too far add oil to the plastic container again Fig 6 7 9 Tests The pumps are tested with water at the manufacturer s The operating data measured...

Page 24: ...SHR too high Are the pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the med...

Page 25: ...Series MNK pedestal group 4 Page 25 9230 003 en Revision 19 TM 10458 Edition 06 2022 9 Exploded drawing 9 1 Long life grease lubrication...

Page 26: ...Series MNK pedestal group 4 Page 26 9230 003 en Revision 19 TM 10458 Edition 06 2022 9 2 Oil bath lubrication...

Page 27: ...404 Bearing pedestal gasket 412 x o ring 415 1 centering gasket 509 1 intermediate ring 523 x shaft sleeve 529 x bearing sleeve 545 x bearing bush 552 3 tightening washer 554 x washer 557 2 contact di...

Page 28: ...Series MNK pedestal group 4 Page 28 9230 003 en Revision 19 TM 10458 Edition 06 2022 10 2 Sectional drawing long life grease lubrication X Y and Z see pump work certificate...

Page 29: ...Series MNK pedestal group 4 Page 29 9230 003 en Revision 19 TM 10458 Edition 06 2022 10 3 Sectional drawing oil bath lubrication X Y and Z see pump work certificate...

Page 30: ...radially This creates a friction connection between the device and the plain bearing bush which does not damage the material The bearing bush can now be removed by hitting the handle centre axially R...

Page 31: ...rsal impeller wrench To unscrew the impeller we recommend the use of the universal impeller wrench This tool can be used for all impeller diameters from 230 mm to 350 mm The tool consists of a heavy d...

Page 32: ...mbH Baureihe Series Serie Ausf hrung Magnetkupplungspumpe MNK Design Magnet drive pump Group 4 Einsatzgrenzen operating limits 1 Baugr e size MNK 200 150 315 MNK 125 100 315 1 3 2 3 1 Angelehnt an Fla...

Page 33: ...rding to A395 class150 the standard range can be increased to 30 C and 16 bar Standard PN25 version When used under ASME conditions ductile cast iron according to A395 class300 the standard range can...

Page 34: ......

Page 35: ......

Page 36: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Page 37: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 38: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 39: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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