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Series KSE/F, KSE-C/F 

Page 

7

 

 
 

9530-001-en 

Revision   19 

TM  9549

 

Edition   11/2018

 

Safety notes for applications in potentially explosive areas 
based on the Directive 2014/34/ EC (ATEX) 

The  valves  are  intended  for  use  in  a  potentially 
explosive  area  and  are  therefore  subject  to  the 
conformity  assessment  procedure  of  the  directive 
2014/34/EC (ATEX). 
As  part  of  this  conformity  assessment,  an  ignition 
hazard  analysis  to  EN  13463-1  to  satisfy  the 
fundamental  safety  and  health  requirements  was 
conducted with the following result: 

 

The  valves  do  not  have  any  ignition  source  of 
their own. 

 

The  valves  are  not  covered  by  the  scope  of 
application of the ATEX directive and therefore 
do not need to be identified accordingly. 

 

The  valves  may  be  used  in  a  potentially 
explosive area. 

It  is  imperative  to  observe  the  individual  points  of 
intended use for application in  a potentially explosive 
area. 
 
 

3.1  Intended use 

Improper operation, even for brief periods, may result 
in serious damage to the valve. 
In  connection  with  explosion  protection,  potential 
sources  of  ignition  (overheating,  electrostatic  and 
induced charges, mechanical and electric sparks) may 
result  from  these  inadmissible  modes  of  operation; 
their occurrence can only be prevented by adhering to 
the intended use. 
Furthermore,  reference  is  made  in  this  connection  to 
the Directive 95/C332/06 (ATEX 118a) which contains 
the  minimum  regulations  for  improving  the  occupa-
tional health and safety of the workers who may be at 
risk from an explosive atmosphere. 
A difference is made between two cases for the use of 
chargeable liquids (conductivity < 10

-8

 S/m): 

1.  Chargeable liquid and non-conductive 

lining 

Charges  can  occur  on  the  lining  surface.  As  a 
result,  this  can  produce  discharges  inside  and 
outside the valve. 
a) Discharges inside the valve 
However, these discharges inside the valve cannot 
cause ignitions if the valve is completely filled with 
medium. 
If  the  valve  is  not  completely  filled  with  medium, 
e.g.  during  evacuation  and  filling,  the  formation  of 
an  explosive  atmosphere  must  be  prevented,  e.g. 
by  superimposing  a  layer  of  nitrogen.  It  is  recom-
mended  to  wait  1  hour  before  removing  the  valve 
from the plant in order to permit the elimination of 
static peak charges. 
This  means  that,  to  safely  prevent  ignitions,  the 
valve must be completely filled with  medium at all 
times  or  else  a  potentially  explosive  atmosphere 

must be excluded by superimposing a layer of inert 
gas. 
b) Discharges outside the valve 
At  the  points  where  the  non-conductive  lining  e.g. 
protrudes on the sealing surfaces to the outside or 
gets contact with the atmosphere on the outside, it 
may  lead  to  discharges  from  the  lining  to  nearby 
valves or attachments. 
To  safely  avoid  explosion  hazards  and  accidents, 
therefore,  the  atmosphere  surrounding  the  valve 
must not be explosive. 

2. Chargeable liquid and conductive lining 

No  hazardous  charges  can  occur  as  charges  are 
discharged  direct  via  the  lining  and  shell  (surface 
resistance  <  10

9

  Ohm,  leakage  resistance  <  10

6

 

Ohm). 
The  following  special  feature  applies  to  the  series 
with  bellows  (HV,  HVR,  BAV,  KSE,  KSEA,  GU, 
GUT, PA): 
The  bellows  are  not  offered  in  a  conductive  ver-
sion, i.e. the restrictions under point 1. apply. 1.  

Static discharges of non-conductive linings are 
only  produced  through  the  interaction  with  a 
non-conductive  medium  and  are  therefore  the 
responsibility of the plant operator. 
Static  discharges  are  not  sources  of  ignition 
which stem from the valves themselves! 

  The  temperature  of  the  medium  must  not  exceed 

the temperature of the corresponding temperature 
class or the maximum admissible medium temper-
ature as per the operating manual. 

  If the valve  is heated (e.g. heating jacket), it  must 

be  ensured  that  the  temperature  classes  pre-
scribed in the Annex are observed. 

  To       achieve  safe  and  reliable  operation,  it  must 

be  ensured  in  inspections  at  regular  intervals  that 
the valve is properly serviced and kept in technical-
ly perfect order. 

  Increased wear to the valve can be expected with 

the  conveyance  of  liquids  containing  abrasive 
constituents.  The  inspection  intervals  are  to  be 
reduced compared with the usual times. 

  Actuators  and  electric  peripherals,  such  as 

temperature, pressure and flow sensors etc., must 
comply  with  the  valid  safety  requirements  and 
explosion protection provisions. 

Summary of Contents for KSE 100/150

Page 1: ...erved before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9530 001 en...

Page 2: ...on 11 6 6 Grounding 11 6 7 Installation 12 6 8 Blocking screw option 12 6 9 Gas tight design Option 12 6 10 Signal transmitter Option 12 6 11 Design for heavily permeating media Option 13 6 12 Shorten...

Page 3: ...t A2 on pressure vessels ISO 4126 Certified to Clean Air Act TA Luft Strength and tightness P10 P11 of the pressure bearing body tested to DIN EN 12266 1 Gas tight P12 in the seat to DIN EN 12266 1 le...

Page 4: ...2011 871 Certification number here 871 d0 Narrowest flow in mm here 40 S D G intended for discharging vapours gases L F intended for discharging liquids w Certified coefficient of discharge here 0 82...

Page 5: ...Tightening torque Nm in lbs KSE 25 50 4 x M8 10 89 KSE 50 80 4 x M8 12 106 KSE KSE C 80 100 4 x M8 12 106 KSE KSE C 100 150 8 x M8 15 133 1 4 Pressure temperature diagram When used in the minus temper...

Page 6: ...lastic lining Safety valves are intended to prevent inadmissible excessive pressures e g in piping systems pressure vessel plants and boilers Risks to people the environment and plants are thus avoide...

Page 7: ...revented e g by superimposing a layer of nitrogen It is recom mended to wait 1 hour before removing the valve from the plant in order to permit the elimination of static peak charges This means that t...

Page 8: ...ect the valve against impacts and collisions Never transport the valve using the lifting lever 238 See sectional drawings in Section 10 Place valve horizontally on the pallet with the discharge flange...

Page 9: ...case of prolonged storage individual packing with a desiccant may be necessary Pay attention to local site 5 4 Return consignments Valves which have conveyed aggressive or toxic media rinse and clean...

Page 10: ...ns The medium is to be discharged so that there is no risk to people and the environment The statutory provisions e g accident prevention regulations and the equivalents of the German Pollution Contro...

Page 11: ...lan and install safety valves 6 3 Valve connecting dimensions The main dimensions are contained in the dimensional drawing in Section 10 5 6 4 Flange caps and gaskets Contamination of or damage to the...

Page 12: ...crew This blocking screw may only be used for this purpose Always remove again immediately Damage to the valve could occur and pressure protection is then no longer provided The lead sealed cap nut 92...

Page 13: ...sert sleeve 308 cylindrical pin 561 1 pressure ring 124 bearing guide 305 and adjusting screw 538 are made of HC 4 See sectional drawing in sections 9 2 and 9 3 In addition with the sizes 80 100 and 1...

Page 14: ...er Option In order to exclude unauthorised activation the lifting lever 238 can be shortened a lever is supplied loose See Fig 13 the valve can be without a lifting lever the locking plate 539 is not...

Page 15: ...gainst mechanical damage by using flange caps See also Section 7 4 7 3 Recommissioning When recommissioning the valve make sure that all the appropriate steps as described in Section 6 1 to 6 7 and Se...

Page 16: ...n examination at the manu facturer s is necessary Medium is escaping at the bonnet Have the hex socket screws 914 1 not been tightened If after tightening the screws tightness still cannot be restored...

Page 17: ...recommend the installation of ex pansion joints or pulsation dampers 9 2 Cleaning Prior to starting any repair work the valve is to be thoroughly cleaned Even if the valve has been properly emptied a...

Page 18: ...livery over the stem 802 Screw the stem nut 534 against the distance sleeve The plug 204 is lifted off the seat 205 and the closing force becomes ineffective Loosen the bolts 901 1 936 1 936 2 and 920...

Page 19: ...accident The springs must firstly be completely relieved 9 7 1 Dismantling of the entire upper section Removal of the seat and plug To remove the seat and plug undamaged the plug 204 must be lifted o...

Page 20: ...See Fig 20 Fig 20 The KSE F can now be further dismantled See relevant Sections in 9 4 to 9 6 9 8 Assembly KSE F 50 80 80 100 100 150 KSE C F 80 100 100 150 Assembly the complete upper section with it...

Page 21: ...ing bonnet 513 and lift off the entire upper section Install pressure ring 124 in the thrust flange 117 observe Section 8 6 5 and screw bellows 206 with plug 204 and lifting aid 237 onto the spindle 8...

Page 22: ...gh as the lift given in the test certificate 9 9 2 Test pressure This test should take place on a test bench with a neutral medium such as air or water Regarding their suitability and precision the pr...

Page 23: ...lain 927 1 cap nut 929 1 prevailing torque type hex nut 932 x snap ring 934 1 lock washer 935 x lead seal 936 x tooth lock washer 938 1 hex head screw plug 939 x spring type pin 952 1 pressure spring...

Page 24: ...Series KSE F KSE C F Page 24 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 2 Sectional drawing KSE F...

Page 25: ...Series KSE F KSE C F Page 25 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 3 Sectional drawing KSE C F DN 80 100 100 150...

Page 26: ...Series KSE F KSE C F Page 26 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 4 Views View X Detail Y upper spring plate Detail Z lower spring plate View X DN 100 150 View W DN 100 150...

Page 27: ...mensions in mm Flange connecting dimensions DIN EN 1092 2 type B ISO 7005 2 type B PN 16 or flanges drilled to ASME 16 5 Class 150 Nominal size Inlet Outlet DN1 S1 DN2 S2 KSE C d0 KSE d0 H L 25 50 25...

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Page 31: ...The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to env...

Page 32: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 33: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 34: ...5241 2870 Email RichterShanghai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCed...

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