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Series KSE/F, KSE-C/F 

Page 

21

 

 
 

9530-001-en 

Revision   19 

TM  9549

 

Edition   11/2018

 

  This  must  be  raised  further  until  the  distance 

between  the  upper  edge  of  the  insert  sleeve  and 
the edge of the stem guide is approx. 5 mm. 

  In order to raise the spindle 

802 

into this position, 

the  adjusting  screw 

538 

is  now  pre-tensioned 

approx.  25  mm  (turned  into  the  bonnet).  Then 
mount  a  distance  sleeve  approx.  35  mm  long  (or 
hex. nuts with U-washer, see 

Fig. 18

) onto the now 

free spindle end. 

  Grease the end surfaces of the spacer sleeve well 

so that these surfaces cannot "seize".  

  A  hex.  nut  is  screwed  onto  the  spindle  end  and 

countered with another hex. nut. See 

Fig. 18.

 

  Undo  adjusting  screw 

538 

(turn  out  of  the  spring 

bonnet 

513

)  until  the  distance  between  the  upper 

edge of the insert sleeve and the edge of the stem 
guide is approx. 5 mm. See 

Fig. 24.

 

  When  undoing  the  adjusting  screw 

538

,  hold  the 

spindle 

802 

with  a  wrench  on  the  counter  nut  to 

prevent  it  from  turning  so  that  the  bellows 

206 

or 

the spring-type pin 

939/1

 are not damaged. 

 

Fig. 24 

 

  Undo  the  hex.  nuts 

920/1

  (on  the  flange  of  the 

spring  bonnet 

513

)  and  lift  off  the  entire  upper 

section. 

  Install  pressure  ring 

124 

in  the  thrust  flange 

117 

(observe 

Section  8.6.5

)  and  screw  bellows 

206 

with  plug 

204 

and  lifting  aid 

237 

onto  the  spindle 

802

. See 

Fig. 25.

 

  

Fig. 25 

  Assemble  the  entire  upper  section  with  the  body 

100

.  Tighten  the  hex.  nuts 

920/2

  and  hex.  socket 

screws 

914/1

 for the pressure ring 

124

 

 

Lowering the bellows onto the seat 

  For  this  purpose  screw  the  adjusting  screw 

538 

into the spring bonnet 

513 

until the spacer can be 

freely moved.  

 

When tightening the adjusting screw 

538

hold the spindle 

802 

with a wrench on the 

counter  nut  to  prevent  it  from  turning  so 
that the bellows 

206 

or the spring-type pin 

939/1

 are not damaged. See 

Fig. 26.

 

 

Fig. 26

 

  Undo the counter nut and remove the spacer. 

  Now  the  valve  can  be  set  to  the  specified  set 

pressure. 

  Secure  the  spindle  nut 

534 

and  prevailing  torque 

type hexagon nut 

929/1

 on the end  of the spindle 

and  counter  against  each  other.  Set  the  adjusting 
screw 

538 

accordingly. 

 

When  screwing  the  prevailing  torque  type 
hexagon nut 

929/1

 on or  off the spindle 

802 

or when setting the adjusting screw 

538

, hold 

the spindle with a wrench on the counter nut 
to prevent it from turning so that the bellows 

206 

or  the  spring-type  pin 

939/1

  are  not 

damaged. See 

Fig. 26.

 

 

Summary of Contents for KSE 100/150

Page 1: ...erved before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9530 001 en...

Page 2: ...on 11 6 6 Grounding 11 6 7 Installation 12 6 8 Blocking screw option 12 6 9 Gas tight design Option 12 6 10 Signal transmitter Option 12 6 11 Design for heavily permeating media Option 13 6 12 Shorten...

Page 3: ...t A2 on pressure vessels ISO 4126 Certified to Clean Air Act TA Luft Strength and tightness P10 P11 of the pressure bearing body tested to DIN EN 12266 1 Gas tight P12 in the seat to DIN EN 12266 1 le...

Page 4: ...2011 871 Certification number here 871 d0 Narrowest flow in mm here 40 S D G intended for discharging vapours gases L F intended for discharging liquids w Certified coefficient of discharge here 0 82...

Page 5: ...Tightening torque Nm in lbs KSE 25 50 4 x M8 10 89 KSE 50 80 4 x M8 12 106 KSE KSE C 80 100 4 x M8 12 106 KSE KSE C 100 150 8 x M8 15 133 1 4 Pressure temperature diagram When used in the minus temper...

Page 6: ...lastic lining Safety valves are intended to prevent inadmissible excessive pressures e g in piping systems pressure vessel plants and boilers Risks to people the environment and plants are thus avoide...

Page 7: ...revented e g by superimposing a layer of nitrogen It is recom mended to wait 1 hour before removing the valve from the plant in order to permit the elimination of static peak charges This means that t...

Page 8: ...ect the valve against impacts and collisions Never transport the valve using the lifting lever 238 See sectional drawings in Section 10 Place valve horizontally on the pallet with the discharge flange...

Page 9: ...case of prolonged storage individual packing with a desiccant may be necessary Pay attention to local site 5 4 Return consignments Valves which have conveyed aggressive or toxic media rinse and clean...

Page 10: ...ns The medium is to be discharged so that there is no risk to people and the environment The statutory provisions e g accident prevention regulations and the equivalents of the German Pollution Contro...

Page 11: ...lan and install safety valves 6 3 Valve connecting dimensions The main dimensions are contained in the dimensional drawing in Section 10 5 6 4 Flange caps and gaskets Contamination of or damage to the...

Page 12: ...crew This blocking screw may only be used for this purpose Always remove again immediately Damage to the valve could occur and pressure protection is then no longer provided The lead sealed cap nut 92...

Page 13: ...sert sleeve 308 cylindrical pin 561 1 pressure ring 124 bearing guide 305 and adjusting screw 538 are made of HC 4 See sectional drawing in sections 9 2 and 9 3 In addition with the sizes 80 100 and 1...

Page 14: ...er Option In order to exclude unauthorised activation the lifting lever 238 can be shortened a lever is supplied loose See Fig 13 the valve can be without a lifting lever the locking plate 539 is not...

Page 15: ...gainst mechanical damage by using flange caps See also Section 7 4 7 3 Recommissioning When recommissioning the valve make sure that all the appropriate steps as described in Section 6 1 to 6 7 and Se...

Page 16: ...n examination at the manu facturer s is necessary Medium is escaping at the bonnet Have the hex socket screws 914 1 not been tightened If after tightening the screws tightness still cannot be restored...

Page 17: ...recommend the installation of ex pansion joints or pulsation dampers 9 2 Cleaning Prior to starting any repair work the valve is to be thoroughly cleaned Even if the valve has been properly emptied a...

Page 18: ...livery over the stem 802 Screw the stem nut 534 against the distance sleeve The plug 204 is lifted off the seat 205 and the closing force becomes ineffective Loosen the bolts 901 1 936 1 936 2 and 920...

Page 19: ...accident The springs must firstly be completely relieved 9 7 1 Dismantling of the entire upper section Removal of the seat and plug To remove the seat and plug undamaged the plug 204 must be lifted o...

Page 20: ...See Fig 20 Fig 20 The KSE F can now be further dismantled See relevant Sections in 9 4 to 9 6 9 8 Assembly KSE F 50 80 80 100 100 150 KSE C F 80 100 100 150 Assembly the complete upper section with it...

Page 21: ...ing bonnet 513 and lift off the entire upper section Install pressure ring 124 in the thrust flange 117 observe Section 8 6 5 and screw bellows 206 with plug 204 and lifting aid 237 onto the spindle 8...

Page 22: ...gh as the lift given in the test certificate 9 9 2 Test pressure This test should take place on a test bench with a neutral medium such as air or water Regarding their suitability and precision the pr...

Page 23: ...lain 927 1 cap nut 929 1 prevailing torque type hex nut 932 x snap ring 934 1 lock washer 935 x lead seal 936 x tooth lock washer 938 1 hex head screw plug 939 x spring type pin 952 1 pressure spring...

Page 24: ...Series KSE F KSE C F Page 24 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 2 Sectional drawing KSE F...

Page 25: ...Series KSE F KSE C F Page 25 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 3 Sectional drawing KSE C F DN 80 100 100 150...

Page 26: ...Series KSE F KSE C F Page 26 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 4 Views View X Detail Y upper spring plate Detail Z lower spring plate View X DN 100 150 View W DN 100 150...

Page 27: ...mensions in mm Flange connecting dimensions DIN EN 1092 2 type B ISO 7005 2 type B PN 16 or flanges drilled to ASME 16 5 Class 150 Nominal size Inlet Outlet DN1 S1 DN2 S2 KSE C d0 KSE d0 H L 25 50 25...

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Page 31: ...The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to env...

Page 32: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 33: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 34: ...5241 2870 Email RichterShanghai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCed...

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