Richter KSE 100/150, Installation And Operating Manual

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Series KSE/F, KSE-C/F
Page
2
9530-001-en
Revision 19
TM 9549 Edition 11/2018
List of Contents
List of Contents ......................................... 2
Relevant documents ................................. 3
1 Technical data ...................................... 3
1.1 Type plate, CE and body markings ............. 4
1.2 Component identification ............................ 4
1.3 Tightening torques ....................................... 4
1.4 Pressure-temperature diagram.................... 5
2 Safety .................................................... 6
2.1 Intended use ................................................ 6
2.2 For the customer / operator ......................... 6
2.3 Improper operation ...................................... 6
3 Safety notes for applications in
potentially explosive areas based on
the Directive 2014/34/ EC (ATEX) ........ 7
3.1 Intended use ................................................ 7
4 Safety note for valves, certified to
Clean Air Act (TA Luft) ......................... 8
5 Transport, storage and disposal ......... 8
5.1 Transport securing for KSE/F ...................... 8
5.2 Transport securing for KSE-C/F ................. 9
5.3 Storage ........................................................ 9
5.4 Return consignments ................................... 9
5.5 Disposal ....................................................... 9
6 Installation .......................................... 10
6.1 Sizing of the outlet line .............................. 10
6.2 Sizing of the outlet line .............................. 10
6.2.1 Admissible back pressure ............................. 10
6.2.2 Drainage of condensate ................................ 10
6.2.3 Discharge conditions and reaction forces ...... 11
6.3 Valve connecting dimensions .................... 11
6.4 Flange caps and gaskets ........................... 11
6.5 Direction of flow and installation position .. 11
6.6 Grounding .................................................. 11
6.7 Installation .................................................. 12
6.8 Blocking screw (option) ............................. 12
6.9 Gas-tight design (Option) ......................... 12
6.10 Signal transmitter (Option) ......................... 12
6.11 Design for heavily permeating media
(Option) ...................................................... 13
6.12 Shortened or no lifting lever (Option) ........ 14
6.13 Travel stop (Option) ................................... 14
7 Operation ............................................ 15
7.1 Initial commissioning ................................. 15
7.2 Shutdown .................................................. 15
7.3 Recommissioning ...................................... 15
7.4 Improper operation and their consequences
............................................................... 15
8 Malfunctions ....................................... 16
9 Maintenance ....................................... 17
9.1 Screw connections .................................... 17
9.2 Cleaning .................................................... 17
9.3 Modification of the safety valve ................. 17
9.4 Adjustment of the test pressure ............... 17
9.5 Important notes on dismantling / installation .
............................................................... 18
9.6 Replacement of components .................... 18
9.6.1 Dismantling of the plug ................................. 18
9.6.2 Dismantling of the seat ................................. 18
9.6.3 Installation of the seat ................................... 18
9.6.4 Installation of the plug ................................... 18
9.6.5 Installation of the thrust ring .......................... 19
9.7 Dismantling KSE/F 50/80, 80/100, 100/150
KSE-C/F 80/100, 100/150 ......................... 19
9.7.1 Dismantling of the entire upper section /
Removal of the seat and plug........................ 19
9.8 Assembly KSE/F 50/80, 80/100, 100/150
KSE-C/F 80/100, 100/150 ......................... 20
9.9 Tests ......................................................... 22
9.9.1 Stroke ........................................................... 22
9.9.2 Test pressure ................................................ 22
10 Drawings ............................................. 23
10.1 Legend ...................................................... 23
10.2 Sectional drawing KSE/F .......................... 24
10.3 Sectional drawing KSE-C/F ...................... 25
10.4 Views ......................................................... 26
10.5 Dimensional drawing KSE/F and KSE-C/F 27