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Series KSE/F, KSE-C/F 

Page 

15

 

 
 

9530-001-en 

Revision   19 

TM  9549

 

Edition   11/2018

 

Operation 

7.1  Initial commissioning 

Normally, the valves have been tested for leaks with 
air or water.  

 

Unless  otherwise  agreed  there  could  be 
residual  amounts  of  water  in  the  flow 
section of the valve. This could result in a 
possible reaction with the medium. 

The  max.  operating  pressure  of  the  plant  must 
generally be less than the reseating pressure of 
the safety valve. 

To  prevent  leaks,  all  connection  screws  should  be 
retightened  after  the  initial  loading  of  the  valve  with 
operating pressure and operating temperature. 
For tightening torques, see 

Section 1.3

 
 

 

7.2  Shutdown  

  The  local  regulations  are  to  be  observed  when 

dismantling the valve. 

 

Prior  to  undoing  the  flange  connection 
ensure, that the plant is depressurised and 
emptied. 

  Prior to starting any repair work, the valve is to be 

thoroughly  cleaned.  Medium  residue  may  be  in 
the valve even if it has been properly drained and 
flushed.  

  After  dismantling,  immediately  protect  the  valve 

flanges  against  mechanical  damage  by  using 
flange caps. See also 

Section 7.4

 
 

7.3  Recommissioning 

When recommissioning the valve, make sure that all 
the appropriate steps as described in 

Section 6.1

 to 

6.7

 and 

Section 7.1

 are repeated. 

 

 

7.4  Improper operation and their 

consequences 

 

 

Fig. 16 

  The test pressure, checked by the manufacturer, 

an approved authority or the supervisory compa-
ny  responsible  is  secured  against  unauthorised 
adjustment by a lead seal. 

  A  broken  lead  seal  must  be  replaced  without 

delay.  This  can  either  be  done  by  the  manufac-
turer,  the  approved  authority  or  the  supervisory 
company responsible. 

 

It  is  emphasised  that  in  the  case  of 
the  operating  company  adding  the 
lead  seal  itself,  it  automatically 
assumes  full  responsibility  for  any 
operational  hazard  and  resulting 
damage. 

  The  travel  set  at  the  manufacturer's  works 

ensures  reliable  operation  of  the  valve.  It  is 
forbidden to arbitrarily alter the travel or to totally 
block the valve. 

  During  operation  of  the  valve,  no  hard  foreign 

matter  may  be  found  between  the  seat  and  the 
plug of the valve.  

  If  foreign  matter  is  deposited  on  the  sealing 

surfaces during reseating  of the valve, the valve 
is probably not tight.  Damage may also  occur to 
the plastic sealing surfaces. 

 

Summary of Contents for KSE 100/150

Page 1: ...erved before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9530 001 en...

Page 2: ...on 11 6 6 Grounding 11 6 7 Installation 12 6 8 Blocking screw option 12 6 9 Gas tight design Option 12 6 10 Signal transmitter Option 12 6 11 Design for heavily permeating media Option 13 6 12 Shorten...

Page 3: ...t A2 on pressure vessels ISO 4126 Certified to Clean Air Act TA Luft Strength and tightness P10 P11 of the pressure bearing body tested to DIN EN 12266 1 Gas tight P12 in the seat to DIN EN 12266 1 le...

Page 4: ...2011 871 Certification number here 871 d0 Narrowest flow in mm here 40 S D G intended for discharging vapours gases L F intended for discharging liquids w Certified coefficient of discharge here 0 82...

Page 5: ...Tightening torque Nm in lbs KSE 25 50 4 x M8 10 89 KSE 50 80 4 x M8 12 106 KSE KSE C 80 100 4 x M8 12 106 KSE KSE C 100 150 8 x M8 15 133 1 4 Pressure temperature diagram When used in the minus temper...

Page 6: ...lastic lining Safety valves are intended to prevent inadmissible excessive pressures e g in piping systems pressure vessel plants and boilers Risks to people the environment and plants are thus avoide...

Page 7: ...revented e g by superimposing a layer of nitrogen It is recom mended to wait 1 hour before removing the valve from the plant in order to permit the elimination of static peak charges This means that t...

Page 8: ...ect the valve against impacts and collisions Never transport the valve using the lifting lever 238 See sectional drawings in Section 10 Place valve horizontally on the pallet with the discharge flange...

Page 9: ...case of prolonged storage individual packing with a desiccant may be necessary Pay attention to local site 5 4 Return consignments Valves which have conveyed aggressive or toxic media rinse and clean...

Page 10: ...ns The medium is to be discharged so that there is no risk to people and the environment The statutory provisions e g accident prevention regulations and the equivalents of the German Pollution Contro...

Page 11: ...lan and install safety valves 6 3 Valve connecting dimensions The main dimensions are contained in the dimensional drawing in Section 10 5 6 4 Flange caps and gaskets Contamination of or damage to the...

Page 12: ...crew This blocking screw may only be used for this purpose Always remove again immediately Damage to the valve could occur and pressure protection is then no longer provided The lead sealed cap nut 92...

Page 13: ...sert sleeve 308 cylindrical pin 561 1 pressure ring 124 bearing guide 305 and adjusting screw 538 are made of HC 4 See sectional drawing in sections 9 2 and 9 3 In addition with the sizes 80 100 and 1...

Page 14: ...er Option In order to exclude unauthorised activation the lifting lever 238 can be shortened a lever is supplied loose See Fig 13 the valve can be without a lifting lever the locking plate 539 is not...

Page 15: ...gainst mechanical damage by using flange caps See also Section 7 4 7 3 Recommissioning When recommissioning the valve make sure that all the appropriate steps as described in Section 6 1 to 6 7 and Se...

Page 16: ...n examination at the manu facturer s is necessary Medium is escaping at the bonnet Have the hex socket screws 914 1 not been tightened If after tightening the screws tightness still cannot be restored...

Page 17: ...recommend the installation of ex pansion joints or pulsation dampers 9 2 Cleaning Prior to starting any repair work the valve is to be thoroughly cleaned Even if the valve has been properly emptied a...

Page 18: ...livery over the stem 802 Screw the stem nut 534 against the distance sleeve The plug 204 is lifted off the seat 205 and the closing force becomes ineffective Loosen the bolts 901 1 936 1 936 2 and 920...

Page 19: ...accident The springs must firstly be completely relieved 9 7 1 Dismantling of the entire upper section Removal of the seat and plug To remove the seat and plug undamaged the plug 204 must be lifted o...

Page 20: ...See Fig 20 Fig 20 The KSE F can now be further dismantled See relevant Sections in 9 4 to 9 6 9 8 Assembly KSE F 50 80 80 100 100 150 KSE C F 80 100 100 150 Assembly the complete upper section with it...

Page 21: ...ing bonnet 513 and lift off the entire upper section Install pressure ring 124 in the thrust flange 117 observe Section 8 6 5 and screw bellows 206 with plug 204 and lifting aid 237 onto the spindle 8...

Page 22: ...gh as the lift given in the test certificate 9 9 2 Test pressure This test should take place on a test bench with a neutral medium such as air or water Regarding their suitability and precision the pr...

Page 23: ...lain 927 1 cap nut 929 1 prevailing torque type hex nut 932 x snap ring 934 1 lock washer 935 x lead seal 936 x tooth lock washer 938 1 hex head screw plug 939 x spring type pin 952 1 pressure spring...

Page 24: ...Series KSE F KSE C F Page 24 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 2 Sectional drawing KSE F...

Page 25: ...Series KSE F KSE C F Page 25 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 3 Sectional drawing KSE C F DN 80 100 100 150...

Page 26: ...Series KSE F KSE C F Page 26 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 4 Views View X Detail Y upper spring plate Detail Z lower spring plate View X DN 100 150 View W DN 100 150...

Page 27: ...mensions in mm Flange connecting dimensions DIN EN 1092 2 type B ISO 7005 2 type B PN 16 or flanges drilled to ASME 16 5 Class 150 Nominal size Inlet Outlet DN1 S1 DN2 S2 KSE C d0 KSE d0 H L 25 50 25...

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Page 31: ...The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to env...

Page 32: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 33: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 34: ...5241 2870 Email RichterShanghai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCed...

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