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Series KSE/F, KSE-C/F 

Page 

12

 

 
 

9530-001-en 

Revision   19 

TM  9549

 

Edition   11/2018

 

6.7  Installation 

  The  plant  components  to  be  protected  are  to  be 

cleaned thoroughly prior to installation of the valve. 

  Solids  jeopardise  the  soft-sealing,  high-precision 

surfaces of the seat and plug and permanent leaks 
could arise. The valve will leak. 

  The  safety  valve  must  be  installed  so  that  no 

inadmissible  mechanical  or  thermal  stresses  are 
transmitted from the attached pipes to the body. 

  Changes in length of the pipes due to temperature 

are  to  be  allowed  for,  e.g.  through  the  installation 
of expansion joints. 

  Remove the flange covers. 

  For KSE/F:  

Before  installation  (vales  with  set  pressures 

≤  0.5 

bar),  remove  metallic  transport  securing  strip  and 
cap  nut  for  securing  the  valve  during  transport. 
Screw on attached lead-sealed cap nut 

927/1

. See 

Section 5.1

  For KSE-C/F:  

Before  commissioning,  remove  transport  securing 
device. See 

Section 5.2

  Remove the securing wire between the bonnet 

513 

and the lifting lever 

238

  Position  and  align  the  safety  valve  and  any 

additional  gaskets.  Then  tighten  the  pipe  screws 
with  a  torque  wrench  in  diametrically  opposite 
sequence.  
For tightening torques, see 

Section 1.3

 
 

6.8  Blocking screw (option) 

 

 

During  the  pressure  test  of  the  plant  the 
safety  valve  cannot  discharge  through  the 
blocking screw.  

  This  blocking  screw  may  only  be  used  for  this 

purpose. 

Always remove again immediately

.  

  Damage  to  the  valve  could  occur  and  pressure 

protection is then no longer provided. 

  The  lead-sealed  cap  nut 

927/1

  is  replaced  during 

the pressure test of the plant by a cap nut 

927/1B

 

with  an  additional  tapped  bore

  for  the  blocking 

screw 

901/4

.  

  In  the 

KSE/F  100/150

  the  lead-sealed  hex.  screw 

901/3

  is  replaced  by  a  threaded  rod 

918/1

  with  a 

prevailing torque type hex. nut 

929/2

.  

The  cap  nut/blocking  screw  or  the  threaded 
rod/hex. nut are supplied separately. See also 

Fig. 

6

  After  the  pressure  test 

remove 

the 

cap  nut 

927/1B

  with  the  blocking 

screw 

901/4

  or  threaded  rod 

918/1

 

with the hex. nut 

929/2

 again.  

 

  Screw in the cap nut 

927/1

 or the hex. screw 

901/3

 

with  the  bore  for  the  lead  seal  again  and  have 
them lead-sealed again. See also 

Fig. 6

DN 100/150

 

DN 80/100 

 

 

Fig. 6 

Legend see 

Section 10.1

 

 
 

6.9  Gas-tight design  

(Option) 

An O-ring 

400/4

 seals the lifting lever 

238

 

Fig. 7

 

Legend see 

Section 10.1

 

 
 

6.10  Signal transmitter (Option) 

On  request,  an  signal  transmitter  is  available  for 
remote monitoring. 

  Glue in stem extension 

805 

(e.g. Loctite 638) and 

secure with a hex. nut 

920/4

  The support, lower part, 

542 

is screwed on instead 

of the cap nut 

927/1

.  

  Insert the O-ring 

400/3

.  

  Mount support, upper part, 

541

.  

  Screw  in  signal  transmitter 

859

;  after  adjustment, 

counter with hex. nut.  

  Secure support, upper part, with setscrew 

904/1

.  

  Design with blocking screw: 

Insert the O-ring 

400/2

, screw in hex. screw 

901/4

 

and lead-seal. See 

Fig. 10.

 

Summary of Contents for KSE 100/150

Page 1: ...erved before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9530 001 en...

Page 2: ...on 11 6 6 Grounding 11 6 7 Installation 12 6 8 Blocking screw option 12 6 9 Gas tight design Option 12 6 10 Signal transmitter Option 12 6 11 Design for heavily permeating media Option 13 6 12 Shorten...

Page 3: ...t A2 on pressure vessels ISO 4126 Certified to Clean Air Act TA Luft Strength and tightness P10 P11 of the pressure bearing body tested to DIN EN 12266 1 Gas tight P12 in the seat to DIN EN 12266 1 le...

Page 4: ...2011 871 Certification number here 871 d0 Narrowest flow in mm here 40 S D G intended for discharging vapours gases L F intended for discharging liquids w Certified coefficient of discharge here 0 82...

Page 5: ...Tightening torque Nm in lbs KSE 25 50 4 x M8 10 89 KSE 50 80 4 x M8 12 106 KSE KSE C 80 100 4 x M8 12 106 KSE KSE C 100 150 8 x M8 15 133 1 4 Pressure temperature diagram When used in the minus temper...

Page 6: ...lastic lining Safety valves are intended to prevent inadmissible excessive pressures e g in piping systems pressure vessel plants and boilers Risks to people the environment and plants are thus avoide...

Page 7: ...revented e g by superimposing a layer of nitrogen It is recom mended to wait 1 hour before removing the valve from the plant in order to permit the elimination of static peak charges This means that t...

Page 8: ...ect the valve against impacts and collisions Never transport the valve using the lifting lever 238 See sectional drawings in Section 10 Place valve horizontally on the pallet with the discharge flange...

Page 9: ...case of prolonged storage individual packing with a desiccant may be necessary Pay attention to local site 5 4 Return consignments Valves which have conveyed aggressive or toxic media rinse and clean...

Page 10: ...ns The medium is to be discharged so that there is no risk to people and the environment The statutory provisions e g accident prevention regulations and the equivalents of the German Pollution Contro...

Page 11: ...lan and install safety valves 6 3 Valve connecting dimensions The main dimensions are contained in the dimensional drawing in Section 10 5 6 4 Flange caps and gaskets Contamination of or damage to the...

Page 12: ...crew This blocking screw may only be used for this purpose Always remove again immediately Damage to the valve could occur and pressure protection is then no longer provided The lead sealed cap nut 92...

Page 13: ...sert sleeve 308 cylindrical pin 561 1 pressure ring 124 bearing guide 305 and adjusting screw 538 are made of HC 4 See sectional drawing in sections 9 2 and 9 3 In addition with the sizes 80 100 and 1...

Page 14: ...er Option In order to exclude unauthorised activation the lifting lever 238 can be shortened a lever is supplied loose See Fig 13 the valve can be without a lifting lever the locking plate 539 is not...

Page 15: ...gainst mechanical damage by using flange caps See also Section 7 4 7 3 Recommissioning When recommissioning the valve make sure that all the appropriate steps as described in Section 6 1 to 6 7 and Se...

Page 16: ...n examination at the manu facturer s is necessary Medium is escaping at the bonnet Have the hex socket screws 914 1 not been tightened If after tightening the screws tightness still cannot be restored...

Page 17: ...recommend the installation of ex pansion joints or pulsation dampers 9 2 Cleaning Prior to starting any repair work the valve is to be thoroughly cleaned Even if the valve has been properly emptied a...

Page 18: ...livery over the stem 802 Screw the stem nut 534 against the distance sleeve The plug 204 is lifted off the seat 205 and the closing force becomes ineffective Loosen the bolts 901 1 936 1 936 2 and 920...

Page 19: ...accident The springs must firstly be completely relieved 9 7 1 Dismantling of the entire upper section Removal of the seat and plug To remove the seat and plug undamaged the plug 204 must be lifted o...

Page 20: ...See Fig 20 Fig 20 The KSE F can now be further dismantled See relevant Sections in 9 4 to 9 6 9 8 Assembly KSE F 50 80 80 100 100 150 KSE C F 80 100 100 150 Assembly the complete upper section with it...

Page 21: ...ing bonnet 513 and lift off the entire upper section Install pressure ring 124 in the thrust flange 117 observe Section 8 6 5 and screw bellows 206 with plug 204 and lifting aid 237 onto the spindle 8...

Page 22: ...gh as the lift given in the test certificate 9 9 2 Test pressure This test should take place on a test bench with a neutral medium such as air or water Regarding their suitability and precision the pr...

Page 23: ...lain 927 1 cap nut 929 1 prevailing torque type hex nut 932 x snap ring 934 1 lock washer 935 x lead seal 936 x tooth lock washer 938 1 hex head screw plug 939 x spring type pin 952 1 pressure spring...

Page 24: ...Series KSE F KSE C F Page 24 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 2 Sectional drawing KSE F...

Page 25: ...Series KSE F KSE C F Page 25 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 3 Sectional drawing KSE C F DN 80 100 100 150...

Page 26: ...Series KSE F KSE C F Page 26 9530 001 en Revision 19 TM 9549 Edition 11 2018 10 4 Views View X Detail Y upper spring plate Detail Z lower spring plate View X DN 100 150 View W DN 100 150...

Page 27: ...mensions in mm Flange connecting dimensions DIN EN 1092 2 type B ISO 7005 2 type B PN 16 or flanges drilled to ASME 16 5 Class 150 Nominal size Inlet Outlet DN1 S1 DN2 S2 KSE C d0 KSE d0 H L 25 50 25...

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Page 31: ...The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to env...

Page 32: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 33: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 34: ...5241 2870 Email RichterShanghai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCed...

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