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Series KN/F, KNP/F, KN-D/F, KNP-D/F 

 

Page 

7

 

 

 

9520-050-en 

Revision 18 

TM  9818 

Edition 11/2018 

2  Notes on safety 

This  operating  manual  contains  fundamental 

information which is to be observed during installation, 

operation and maintenance.  

It  must  be  read  before  installation  and 

commissioning!

 

This operating manual must always be available at the 

place of use of the valve. 
For  valves  which  are  used  in  potentially  explosive 

areas, see 

section 3

Installation,  operation  and  maintenance  are  to  be 

performed by qualified staff. 
The area of responsibility, authority and supervision of 

the staff must be regulated by the customer. 

General hazard symbol! 

People may be put at risk. 

 

Safety  symbol!

  The  ball  valve  and  its 

function  may  be  put  at  risk  if  this  safety 

symbol is not observed. 

It  is  imperative  to  observe  warnings  and  signs 

attached directly to the ball valve and they are to be 

kept fully legible. 

Non-observance of the notes on safety may result 

in the loss of any and all claims for damages. 

For  example,  non-observance  may  involve  the 

following hazards: 

  Failure of important functions of the valve/plant. 

  Risk  to  people  from  electric,  mechanical  and 

chemical effects. 

  Risk  to  the  environment  through  leaks  of  hazard-

ous substances. 

 

 

2.1  Intended use  

Ball valves are on/off valves.  
Richter  ball  valves  are  pressure  containing  compo-

nents  in  accordance  with  the  Pressure  Equipment 

Directive (PED) for the passage and shut-off of fluids. 

The valves are suitable for vapours, gases and non-

boiling  liquids  of  group  1  according  to  the  PED  and 

have a corrosion-resistant plastic lining. 

Solids 

can lead to increased wear, damage to sealing 

surfaces  or  to  a  reduction  in  the  service  life  of  the 

valve. 
The  operator  must  carefully  examine  in  the  event  of 

operating data other than those provided whether the 

designs  of  the  valve,  accessories  and  materials  are 

suitable  for  the  new  application  (consult  the 

manufacturer). 

 

 

2.2  For the customer / operator 

If a valve is used, the operator must ensure that 

  actuators which are retrofitted are adapted to suit 

the valve 

  hot  or  cold  valve  parts  are  protected  by  the 

customer against being touched 

  the  valve  has  been  properly  installed  in  the  pipe 

system 

  the  operating  conditions  stipulated  in  the  data 

sheet  are  not  exceeded  in  continuous  operating 

mode. 

This is not the manufacturer's responsibility. 
Loads caused by earthquakes were not allowed for in 

the design. 

Ball  valves  at  the  end  of  a  pipe  (end  valve) 

must be sealed with a blind flange at the free 

connection  end  and  appropriately  secured 

against unauthorised activation. 

Fire protection to DIN EN ISO 10497 is not possible 

(plastic lining and plastic components). 

 

 

 

2.3  Improper operation 

The  operational  safety  of  the  valve  supplied 

is  only  guaranteed  if  it  is  used  properly  in 

accordance with 

section 2.1

 of this operating 

manual.  
The  operation  limits  specified  on  the  identification 

plate  and  in  the  pressure-temperature  diagram  must 

under no circumstances be exceeded. 

 

 

 

Summary of Contents for KN-D/F Series

Page 1: ...operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 050 en Revision 18 Edition 11 2018 Series...

Page 2: ...itial commissioning 11 7 2 Improper operation and their consequences 11 7 3 Shutdown 11 8 Malfunctions 11 9 Maintenance 12 9 1 Dismantling ball valve with ball stem unit 12 9 1 1 Ball valve with lever...

Page 3: ...walled 5mm body lining KNP D F KNP F with thick walled 5mm body lining KN S F Design stainless steel with lever lockable or hand gear KNP S F Design stainless steel prepared for pneumatic hydraulic or...

Page 4: ...number Foundry identification Foundry date 1 2 Mounting sleeve for ball stem unit DN200 Nominal size Article No mm inch 200 8 9599 41 8310 Please contact Richter to order the mounting sleeve 1 3 Tigh...

Page 5: ...DN p in bar 3 6 10 16 max adm mm Nm Nm Nm Nm Nm 15 8 8 8 10 70 20 8 8 8 10 70 25 12 12 12 12 70 40 20 20 20 25 225 50 25 25 25 30 225 80 60 60 65 80 500 100 80 80 90 170 500 150 200 250 350 2200 200...

Page 6: ...P D F Page 6 9520 050 en Revision 18 TM 9818 Edition 11 2018 1 6 Pressure temperature diagram When used in the minus temperature range the regulations applicable in the country in question must be obs...

Page 7: ...irective PED for the passage and shut off of fluids The valves are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining Soli...

Page 8: ...harges inside the valve However these discharges inside the valve cannot cause ignitions if the valve is completely filled with medium If the valve is not completely filled with medium e g during evac...

Page 9: ...c surfaces against dirt and mechanical damage Handle the goods being transported with care During transport protect the valve against impacts and collisions Directly after receipt of the goods check t...

Page 10: ...in the Richter range 6 2 Direction of flow and installation position Installation is independent of the direction of flow Any fitting position can be chosen Otherwise it is marked by a direction arrow...

Page 11: ...valve Prior to undoing the flange connection ensure that the plant is depressurised and emptied Prior to the start of maintenance work clean the valve thoroughly Medium residue may be in the valve eve...

Page 12: ...stop into the shaft passage of the main body Remove ball stem unit 201 in closed position Make sure that you do not damage the body lining Only DN200 Carefully slide out the mounting sleeve Remove se...

Page 13: ...merely be taken apart to remove the stem For sectional drawings see section 10 9 3 1 Ball and seat rings Move ball 200 into the closed position Undo body nuts and bolts Remove body end piece 102 Remov...

Page 14: ...wers 502 and packing gland follower 503 Tighten packing nuts until there is no gap between packing gland follower 503 and spring gland follower 502 See Section 1 3 and 10 5 Mount bracket 510 with the...

Page 15: ...550 1 disc DN 150 200 150 554 1 Washer 554 4 Washer DN 25 554 5 Washer DN 80 557 grounding spring washer 577 lever stop 804 Coupling includes 500 Ring Option 952 pressure spring 980 1 round head groo...

Page 16: ...D F KNP D F Page 16 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 2 Sectional drawings ball valve Ball valve with ball stem unit and lever DN 15 DN 200 150 Holes of the flange and housing screws...

Page 17: ...Series KN F KNP F KN D F KNP D F Page 17 9520 050 en Revision 18 TM 9818 Edition 11 2018 Ball valve with ball stem unit and worm gear DN 200...

Page 18: ...NP D F Page 18 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 3 Sectional drawing ball valve and actuator Ball valve with ball stem unit and actuator DN 15 DN 200 Holes of the flange and housing s...

Page 19: ...KNP F KN D F KNP D F Page 19 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 4 Sectional drawing ball valve with ball stem and lever DN 15 DN 200 150 Holes of the flange and housing screws view dis...

Page 20: ...P F KN D F KNP D F Page 20 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 5 Sectional drawing ball valve with ball stem and actuator DN 15 DN 200 150 Holes of the flange and housing screws view di...

Page 21: ...KN F KNP F KN D F KNP D F Page 21 9520 050 en Revision 18 TM 9818 Edition 11 2018 10 6 View and section ball valve with lever View Z Section B B 10 7 Sections ball valve with actuator Section A A Sect...

Page 22: ...80 100 150 200 1501 L 130 150 160 200 230 310 350 480 457 L4 59 70 88 107 140 175 240 223 5 H 125 158 161 204 222 284 HL 179 259 410 512 5 H1 50 77 80 118 134 184 B 52 69 74 112 130 180 B1 109 138 14...

Page 23: ...Series KN F KNP F KN D F KNP D F Page 23 9520 050 en Revision 18 TM 9818 Edition 11 2018 Ball valve with ball stem unit and worm gear DN 200...

Page 24: ...awing ball valve with actuator DN 15 20 25 40 50 80 100 150 200 1502 200 L 130 150 160 200 230 310 350 480 457 457 L4 59 88 107 140 175 240 223 5 228 5 B 52 69 112 130 180 180 238 B1 109 138 240 290 3...

Page 25: ...r all dimensions in mm DN DIN EN 1092 2 Form B ISO 7005 2 Form B PN 16 Flanges drilled acc to ASME B16 5 Class 150 D k n x d1 k n x d1 mm inch mm mm mm mm mm 15 95 65 4x14 60 5 4x16 20 105 75 4x14 70...

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Page 29: ...ation if the safety instructions and the following parameters are observed Device Type A Proof Test Interval 1 year HFT 0 single channel usage SU 129 FIT SD 14 FIT DU 108 FIT DD 36 FIT SFF 62 5 PFDAvg...

Page 30: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 31: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Page 32: ...materials The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulati...

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Page 36: ...ion 17 9520 050 en Richter TM Richter Chemie Technik GmbH IDEX TM IDEX Corporation JOHANNESBURG Tel 011 397 2833 DURBAN Tel 031 579 2593 South Africa 0861 103 103 E mail sales valve co za www valve co...

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