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Series GU/F 

Page 

9

 

 
 

 

9530-020-en 

Revision 15 

TM 10477

 

Edition    05/2022 

5.1  Storage 

If  the  valve  is  not installed  immediately  after  delivery, 
it must be put into proper storage. 

It  should  be  stored  in  a  dry,  vibration-free  and  well-
ventilated  room  at  as  constant  a  temperature  as 
possible.  

In general, a storage period of 10 years should not be 
exceeded. 

Store  the  valve  in  an  upright  position  and  secure  it 
from falling over!  
In case of prolonged storage individual packing with a 
desiccant  may  be  necessary.  Pay  attention  to  local 
site. 
 
 

 

5.3  Return consignments 

 

Valves  which  have  conveyed  aggressive  or 
toxic media must be well rinsed and cleaned 
before  being  returned  to  the  manufacturer's 
works. 

It  is 

imperative

  to  enclose  a 

safety  information 

sheet  /  general  safety  certificate

  on  the  field  of 

application with the return consignment. 

Pre-printed  forms  are  enclosed  with  the  installation 
and operating manual. 

Safety  precautions  and  decontamination  measures 
are to be mentioned. 
 

 

5.4  Disposal 

Parts of the valve may be contaminated with medium 
which  is  detrimental  to  health  and  the  environment 
and therefore cleaning is not sufficient. 

 

 

Risk  of  personal  injury  or  damage  to  the 
environment due to the medium! 

 

  Wear  protective  clothing  when  work  is  performed 

on the valve. 

  Prior to the disposal of the valve: 

  Collect  any  medium,  etc.  which  has  escaped 

and  dispose  of  it  in  accordance  with  the  local 
regulations. 

  Neutralise any medium residues in the valve. 

  Separate  valve  materials  (plastics,  metals,  etc.) 

and  dispose  of  them  in  accordance  with  the  local 
regulations. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Installation 

The  installation  conditions  to  the  AD  2000  Code 
A2  (on  pressure  vessels)  and  TRD721  are  to  be 
observed.  They  are  major  preconditions  for  the 
safe operation of the valve. 

  Examine  valve  for  in-transit  damage,  damaged 

overflow and pressure relief valves do not install. 

  Before  installation  the  valve  and  the  connecting 

pipe must be carefully cleaned to remove any dirt, 
especially hard foreign matter. 

  During  installation,  pay  attention  to  the  correct 

tightening  torque,  aligned  pipes  and  tension-free 
assembly. 

 
 

6.1  Sizing of the outlet line 

 

The admissible pressure loss in the inlet line 
must  not  exceed  3%  of  the  set  pressure  of 
the overflow valve.  

The  determination  of  the  pressure  loss  relates  to  the 
maximum  flow  of  the  valve  at  110%  of  the  set 
pressure  and  110%  of  the  certified  coefficient  of 
discharge. 

  An  excessive  pressure  loss  at  the  inlet  of  the 

overflow  valve  can  cause  rapid  opening  and  re-
seating of the valve or chattering.  

  Chattering  results  in  a  reduction  in  the  discharge 

capacity  and  may  cause  an  inadmissible  rise  in 
pressure  in  the  system  and  damage  to  the  seat 
sealing surfaces. 

 

The  inlet  line  must  never  be  smaller  than  the 
nominal diameter of the overflow valve inlet. 

  Lay supply lines as short as possible.  

  Install,  if  at  all  possible,  the  valve  directly  on  the 

container to be protected.  

  At least chamfer the container nozzle in the inlet or 

even better provide with a radius. 

  An inlet nozzle with a tapered design has the best 

shape in terms of flow. 

 

Summary of Contents for GU/F Series

Page 1: ...ore transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9530 020 en Revision...

Page 2: ...caps and gaskets 11 6 5 Direction of flow and installation position 11 6 6 Grounding 11 6 7 Installation 11 6 8 Gas tight design Option 11 6 9 Signal transmitter Option 12 7 Operation 13 7 1 Initial c...

Page 3: ...sed face ANSI ISA 75 08 09 2004 class 300 with flanges ASME B16 5 Class 300 raised face Materials Body material Ductile cast iron EN JS 1049 ASTM A395 Lining material PTFE PFA on request non conductiv...

Page 4: ...quence The tightening torques for pipe screws and body screws mentioned must not be exceeded For an exception see Section 8 Flange connection valve pipe is leaking The following tightening torques are...

Page 5: ...emperature diagram 2014 68 EU PED AD2000 DIN EN 16668 metal seat seat plug PTFE carbon ASME B 16 42 metal seat seat plug PTFE carbon DIN EN ISO 15848 1 certificate valid from 29 C to 180 C The diagram...

Page 6: ...Directive DGRL They have a corrosion resistant plastic lining Solids can lead to increased wear damage to sealing surfaces or to a reduction in the service life of the valve The overflow valves are se...

Page 7: ...the valve must be completely filled with medium at all times or else a potentially explosive atmosphere must be excluded by superimposing a layer of inert gas b Discharges outside the valve At the poi...

Page 8: ...ns Never transport the valve using the lifting lever 238 See sectional drawings in Section 10 Transport the valve upright in a box or on a pallet on a soft surface and deposit gently on flat ground Di...

Page 9: ...medium residues in the valve Separate valve materials plastics metals etc and dispose of them in accordance with the local regulations 6 Installation The installation conditions to the AD 2000 Code A...

Page 10: ...ases with a 90 vertical upright pipe bend out of the valve the bend must not be located directly downstream of the valve A horizontal pipe section with a gradient must firstly be installed downstream...

Page 11: ...ews using tooth lock washers One pipe screw per flange is underlaid with toothed disks At the customer s request a setscrew M6 with a hex nut and washer will be provided at each flange as an additiona...

Page 12: ...monitoring Glue in stem extension 805 e g Loctite 638 and secure with a hex nut 920 4 The support lower part 542 is screwed on instead of the cap nut 927 1 Insert the O ring 400 3 Mount support upper...

Page 13: ...valve make sure that all the appropriate steps as described in Section 6 1 to 6 7 and Section 7 1 are repeated 7 4 Improper operation and their consequences Fig 7 The test pressure checked by the man...

Page 14: ...is necessary Medium is escaping at the bonnet Have the hex socket screws 914 1 not been tightened If after tightening the screws tightness still cannot be restored either the plastic lining or the be...

Page 15: ...e material after cleaning Wear the prescribed protective clothing Overflow valves which have been cleaned with water or other media must be dried before re assembly of the parts and installation of th...

Page 16: ...nd screw completely onto the thread of the bellows hand tight Counter the bellows 206 on the reinforced section with a pair of pliers Undo the hex socket screws 914 1 Centre the spring bonnet 513 with...

Page 17: ...s bubble tight 10 Drawings 10 1 Legend 100 Body 117 thrust flange 124 pressure ring 204 plug 205 seat 206 bellows 237 lifting aid 238 lifting lever 305 bearing guide 306 stem guide 307 1 guide bush 30...

Page 18: ...Series GU F Page 18 9530 020 en Revision 15 TM 10477 Edition 05 2022 10 2 Sectional drawing...

Page 19: ...Series GU F Page 19 9530 020 en Revision 15 TM 10477 Edition 05 2022 10 3 Views View X Detail Y upper spring plate Detail Z lower spring plate...

Page 20: ...drilled to ASME B16 5 Class 150 Flanges acc to ASME B16 5 Class 150 or 300 raised face Nominal size DIN EN 558 1 series 1 ANSI ISA 75 08 01 Class 150 ANSI ISA 75 08 01 Class 300 d0 H H1 L L L mm inch...

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Page 24: ...om T V S d Industrie Service GmbH Voraussetzung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the leakage rate La S 10 4 mg s...

Page 25: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Page 26: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 27: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 28: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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