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Series GU/F 

Page 

17

 

 
 

 

9530-020-en 

Revision 15 

TM 10477

 

Edition    05/2022 

 

9.7.2  Test pressure 

 

This  test  should  take  place  on  a  test  bench 
with a  neutral  medium such as air or water. 
Regarding their suitability and precision, the 
pressure  gauges  must  conform  to  the 
requirements  of  current  national  regulations 
(in Germany: e.g. VdTÜV data sheet "Safety 
Valve 100" of the Association of the German 
Technical Supervisory Boards). 

  All  pressure  tests  should  be  carried  out  in 

compliance with DIN EN 12266-1 or API 527. 

  It is recommended to perform a bubble test with a 

5  mm  diameter  hose  positioned  5  mm  below  the 
surface  of  water.  The  other  end  of  the  hose  is 
sealed  to  the  outlet  of  the  valve  by  means  of  a 
stopper. 

  To  check  the  test  pressure,  the  pressure  in  the 

valve  inlet is  slowly  increased  until  the  valve  com-
mences to open. 

  To  check  the  reseating  pressure,  the  pressure  in 

the valve inlet is slowly decreased until the valve is 
bubble-tight. 

 
 
 
 
 

10  Drawings 

 

10.1  Legend 

100

 

Body 

117

 

thrust flange 

124 

pressure ring 

204

 

plug 

205

 

seat 

206

 

bellows  

237

 

lifting aid 

238

 

lifting lever 

305

 

bearing guide 

306

 

stem guide 

307/1

 

guide bush 

308

 

insert sleeve 

395

 

axial-needle roller cage 

396

 

axial-washer 

400/1

 

O-Ring 

420

 

thrust ring, two pieces 

513

 

spring bonnet 

534

 

stem nut 

535

 

lifting cap 

536

 

upper spring plate 

537

 

lower spring plate 

538

 

adjusting screw 

539

 

locking plate 

549 

centering ring  

554/2

 

washer 

555 

centering nut 

561/1

 

grooved pin 

802

 

spindle 

900/1

 

ring bolt 

901/x

 

hex. screw 

902/x

 

stud screw 

914/1

  

hex. socket screw 

920/x

 

hex. nut 

920/3

 

hex. nut, plain 

927/1

 

cap nut 

929/1

 

prevailing torque type hex. nut 

932/x

 

snap ring 

934/1

 

lock washer 

935/x

 

lead seal 

936/x

 

tooth lock washer 

938/1

 

hex. head screw plug 

939/x

 

spring-type pin 

952/1

 

pressure spring 

 

Option gas-tight design 

238

 

lifting lever 

400/4

 

O-Ring 

938/2

 

hex. head screw plug 

 

Option signal transmitter 

540

 

support, signal transmitter 

 

includes: 

 

400/3

 

O-Ring 

 

541

 

support. upper part 

 

542

 

support, lower part 

 

904/1

   setscrew 

 

 

939/2

  Spring-type pin

 

805

 

stem extension 

859

 

signal transmitter 

920/4

 

hex. nut 

 

 

Summary of Contents for GU/F Series

Page 1: ...ore transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9530 020 en Revision...

Page 2: ...caps and gaskets 11 6 5 Direction of flow and installation position 11 6 6 Grounding 11 6 7 Installation 11 6 8 Gas tight design Option 11 6 9 Signal transmitter Option 12 7 Operation 13 7 1 Initial c...

Page 3: ...sed face ANSI ISA 75 08 09 2004 class 300 with flanges ASME B16 5 Class 300 raised face Materials Body material Ductile cast iron EN JS 1049 ASTM A395 Lining material PTFE PFA on request non conductiv...

Page 4: ...quence The tightening torques for pipe screws and body screws mentioned must not be exceeded For an exception see Section 8 Flange connection valve pipe is leaking The following tightening torques are...

Page 5: ...emperature diagram 2014 68 EU PED AD2000 DIN EN 16668 metal seat seat plug PTFE carbon ASME B 16 42 metal seat seat plug PTFE carbon DIN EN ISO 15848 1 certificate valid from 29 C to 180 C The diagram...

Page 6: ...Directive DGRL They have a corrosion resistant plastic lining Solids can lead to increased wear damage to sealing surfaces or to a reduction in the service life of the valve The overflow valves are se...

Page 7: ...the valve must be completely filled with medium at all times or else a potentially explosive atmosphere must be excluded by superimposing a layer of inert gas b Discharges outside the valve At the poi...

Page 8: ...ns Never transport the valve using the lifting lever 238 See sectional drawings in Section 10 Transport the valve upright in a box or on a pallet on a soft surface and deposit gently on flat ground Di...

Page 9: ...medium residues in the valve Separate valve materials plastics metals etc and dispose of them in accordance with the local regulations 6 Installation The installation conditions to the AD 2000 Code A...

Page 10: ...ases with a 90 vertical upright pipe bend out of the valve the bend must not be located directly downstream of the valve A horizontal pipe section with a gradient must firstly be installed downstream...

Page 11: ...ews using tooth lock washers One pipe screw per flange is underlaid with toothed disks At the customer s request a setscrew M6 with a hex nut and washer will be provided at each flange as an additiona...

Page 12: ...monitoring Glue in stem extension 805 e g Loctite 638 and secure with a hex nut 920 4 The support lower part 542 is screwed on instead of the cap nut 927 1 Insert the O ring 400 3 Mount support upper...

Page 13: ...valve make sure that all the appropriate steps as described in Section 6 1 to 6 7 and Section 7 1 are repeated 7 4 Improper operation and their consequences Fig 7 The test pressure checked by the man...

Page 14: ...is necessary Medium is escaping at the bonnet Have the hex socket screws 914 1 not been tightened If after tightening the screws tightness still cannot be restored either the plastic lining or the be...

Page 15: ...e material after cleaning Wear the prescribed protective clothing Overflow valves which have been cleaned with water or other media must be dried before re assembly of the parts and installation of th...

Page 16: ...nd screw completely onto the thread of the bellows hand tight Counter the bellows 206 on the reinforced section with a pair of pliers Undo the hex socket screws 914 1 Centre the spring bonnet 513 with...

Page 17: ...s bubble tight 10 Drawings 10 1 Legend 100 Body 117 thrust flange 124 pressure ring 204 plug 205 seat 206 bellows 237 lifting aid 238 lifting lever 305 bearing guide 306 stem guide 307 1 guide bush 30...

Page 18: ...Series GU F Page 18 9530 020 en Revision 15 TM 10477 Edition 05 2022 10 2 Sectional drawing...

Page 19: ...Series GU F Page 19 9530 020 en Revision 15 TM 10477 Edition 05 2022 10 3 Views View X Detail Y upper spring plate Detail Z lower spring plate...

Page 20: ...drilled to ASME B16 5 Class 150 Flanges acc to ASME B16 5 Class 150 or 300 raised face Nominal size DIN EN 558 1 series 1 ANSI ISA 75 08 01 Class 150 ANSI ISA 75 08 01 Class 300 d0 H H1 L L L mm inch...

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Page 24: ...om T V S d Industrie Service GmbH Voraussetzung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the leakage rate La S 10 4 mg s...

Page 25: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Page 26: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 27: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 28: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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