background image

Series GR/F

 

Page 

10

 

 
 

9550-025-en 

Revision  14 

TM 10477

 

Edition     05/2022 

Maintenance 

  All  repair  work  is  to  be  performed  by  qualified 

personnel using the appropriate tools.  

  For  the  arrangement,  designation  and  item 

numbers of all parts of the valve, see 

Section 10

.  

  Spare parts are to be ordered with all the details in 

acc. with the valve identification. 

  Only original spare parts may be installed. 

  To  prevent  leaks,  a  regular  check  of  the  connec-

tion screws should be made in line with the operat-
ing requirements. 
For tightening torques, see 

Section 1.2

 
 

9.1  Dismantling 

 

9.1.1  Replacing plug 

  Remove  cover  screws  901/1, 

936/1

  (with  DN  100 

902/2, 

936/1

, 920/3). 

  Pull guide 

801 

with shank 

808 

and valve plug 

204 

out of the body 

100

  DN 25-100 

Pull round cord 

522 

out of the plug 

204 

with a pair 

of pliers. 

  Replacing the plug 

204

  Check to see whether the seat 

205 

is still ok. 

  If not: 

Replace

. See 

Section 9.1.2

 
 

9.1.2  Replacing seat  

A  screw-in  tool  is  required  for  assembling  and 
dismantling  the  seat 

205

.  The  article  numbers  for  the 

individual nominal sizes are listed in 

Section 1.3

.  

The  new  seat  is  to  be  carefully  protected  prior  to 
assembly.  The  sealing  edge  and  the  sealing  surface 
for the plug must not be damaged. 

 

 

 

  Remove the upper part of the valve as described in 

Section 9.1.1

  Screw the seat 

205

 out of the body with the Richter 

screw-in tool. 

Right-hand thread.

 

  Carefully clean the sealing surface in the body 

100 

and check for  

  If  there  is  any  damage,  you  can  try  to  rework  the 

sealing surface.  

  Screw  the  new  seat 

205

  without  lubricant  into  the 

body using the Richter screw-in tool.  

 
 

9.2  Assembly 

  Assembly is performed in reverse sequence. 

  Prior  to  assembly  all  parts  are  to  be  cleaned  and 

the plastic-lined parts checked for damage. 

  Bolt body 

100

 and cover 

106

 together. Tighten the 

screw  fitting  to  a  tightening  torque  in  accordance 
with 

Section 1.2

  in  diametrically  opposite  se-

quence. 

 
 
 

10  Drawing 

 

10.1  Legend 

100

 

Body 

106

 

Cover 

204

 

plug 

205

 

Seat 

244 

plug with shaft 

522

 

round cord 

801

 

Guide 

808

 

shank 

901/1

 

Hex. screw 

902/1 

stud screw (DN 100) 

920/1

 

hex. nut 

936/1

 

toothed lock washer 

 

Summary of Contents for GR/F Series

Page 1: ...e strictly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik Gm...

Page 2: ...ions 9 9 Maintenance 10 9 1 Dismantling 10 9 1 1 Replacing plug 10 9 1 2 Replacing seat 10 9 2 Assembly 10 10 Drawing 10 10 1 Legend 10 10 2 Sectional drawing 11 10 4 Dimensional drawing 12 Relevant d...

Page 3: ...e with CE marking No CE marking is permissible for the sizes 15 20 and 25 the name plate therefore has no CE marking Body identification The following are visible on the body according to DIN EN 19 an...

Page 4: ...r seats Nominal size Article No mm inch 15 20 9568 96 1011 25 1 9568 96 1001 40 1 9568 96 1002 50 65 2 9568 96 1003 80 3 9568 96 1004 100 4 9568 96 1005 Fig 1 1 4 Pressure temperature diagram 2014 68...

Page 5: ...ining items of equipment in accordance with the German Pressure Equipment Directive DGRL for the passage of fluids in the direction of the flow arrow provided on the body and for blocking the passage...

Page 6: ...the valve must be completely filled with medium at all times or else a potentially explosive atmosphere must be excluded by superimposing a layer of inert gas b Discharges outside the valve At the poi...

Page 7: ...ored in a dry vibration free and well ventilated room at as constant a temperature as possible Protect elastomers against UV light In general a storage period of 10 years should not be exceeded 5 2 Re...

Page 8: ...ection of flow must be observed when installing the valve It is indicated by a direction arrow on the valve body The closing operation is already initiated by the gravity of the closing element when t...

Page 9: ...e pressure temperature diagram can lead to damage 7 3 Shutdown The local regulations are to be observed when dismantling the valve Prior to undoing the flange connection ensure that the plant is depre...

Page 10: ...equired for assembling and dismantling the seat 205 The article numbers for the individual nominal sizes are listed in Section 1 3 The new seat is to be carefully protected prior to assembly The seali...

Page 11: ...Series GR F Page 11 9550 025 en Revision 14 TM 10477 Edition 05 2022 10 2 Sectional drawing...

Page 12: ...r flanges drilled to ASME B16 5 Class 150 DN 15 20 25 40 50 65 80 100 L 130 160 200 230 290 310 350 H 112 156 197 205 205 313 327 dimensions in mm Face to face to ANSI ISA 78 08 01 class 150 flanges t...

Page 13: ......

Page 14: ......

Page 15: ......

Page 16: ...ce GmbH Voraussetzung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the eakage rate La 5 10 4 mgls m according to c ause 5 2 6...

Page 17: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Page 18: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 19: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 20: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

Reviews: