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Series 

BVA/F, BVAP/F to ASME

 

 

Page 

12

 

 
 

9520-036-en 

Revision 19 

TM 10477

 

Edition    05/2022 

9.3  Dismantling BVA/F, BVAP/F  

with ball and stem 

It  is  possible  with  a  BVA/F,  BVAP/F  with  ball  and 
stem  to  replace  the  seat  rings  and  ball  without 
dismantling the entire ball valve. 

It  is  equally  possible  to  remove  the  packing  gland 
follower,  spring  gland  follower  and  packing  insert 
without dismantling the body. 

The  entire  ball  valve  must  merely  be  taken  apart  to 
remove the stem. 

For sectional drawings, see 

Section 9

 
 

9.3.1  Partial assembly ball and seat 
rings 

  Move ball 

200 

into the 'closed' position. 

  Relieve  the  packing  gland  follower 

503 

by 

undoing the hex. nuts 

920/2

  Undo body nuts and bolts. 

  Remove body end piece 

102

  Remove  ball 

200 

from  the  main  body 

101 

by 

swivelling it. 

  Remove  seat  rings 

401 

from  the  main  body 

101 

and body end piece 

102 

and replace. 

 
 

9.3.2  Packing insert and  

stem 

  Move ball 

200 

into the 'closed' position. 

  Remove lever 

203

  Dismantle  packing  gland  follower 

503 

and  spring 

gland follower 

502

  Take out grounding spring washer 

557

  Undo body nuts and bolts. 

  Remove body end piece 

102

  The  thrust  ring 

405/1

  and  packing  insert 

423 

are 

one unit and it is levered out using 2 screwdrivers. 

  Undo body nuts and bolts. Remove ball 

200 

from 

the main body 

101 

by swivelling it. 

  Press the stem 

202 

downwards into the body and 

remove base ring 

422

 
 

9.3.3  BVAP/F with actuator 

  Mount actuator 

850 

with coupling 

804

  Dismantle  packing  gland  follower 

503 

and  spring 

gland follower 

502

.  

  Remove lantern 

510

Further  dismantling  is  performed  as  described  in 

Section 8.1.3

 

9.4  Assembly BVA/F, BVAP/F  

with ball and stem 

  Prior  to  assembly  all  parts  are  to  be  cleaned  and 

the plastic-lined parts checked for damage. 

  Insert  seat  rings 

401

  in  the  main  body 

101 

and 

body end piece 

102

  Insert  stem 

202 

from  inside  into  the  main  body 

101

  Move stem 

202 

into the 'closed' position. 

  Swivel ball 

200 

into the stem 

202

  Any pressure relief or drain bore must lie on the p1 

side in the "off" position. See also 

Section 5.2

  Mount  body  end  piece 

102

.  Tighten  the  greased 

housing screws cross over with a tightening torque 
according to 

section 1.2

 
 

9.4.1  Packing insert 

  Put base ring 

422 

onto the stem. 

  Push  the  packing  insert 

423 

with  the  thrust  ring 

405/1

 into the packing chamber. 

  Press in grounding spring washer 

557

 
 

9.4.2  BVAF with lever 

  Mount lever stop 

577

, spring gland follower 

502 

(at 

4"  and  6"  are  2  spring  gland  followers 

502

)  and 

packing  gland  follower 

503

.  Tighten  packing  nuts 

until  there  is  no  gap  between  packing  gland  fol-
lower  and  spring  gland  follower.  See 

Sections 

1.2, 9.4 and 9.5

  Seal any tapped bores still open with plugs. 

  Mount lever 

203

 

Summary of Contents for BVA/F Series

Page 1: ...t installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 036 en Revision 19 Edition...

Page 2: ...3 Shutdown 10 8 Malfunctions 10 9 Maintenance 11 9 1 Dismantling 11 9 1 1 BVA F with lever 11 9 1 2 Ball valve with actuator 11 9 2 Assembly BVA F BVAP F with ball stem unit 11 9 2 1 Packing insert 1...

Page 3: ...tric actuator to ISO 5211 Certified to Clean Air Act TA Luft Strength and tightness P10 P11 of the pressure bearing body tested to DIN EN 12266 1 Gas tight P12 in the seat to DIN EN 12266 1 leak rate...

Page 4: ...ighten in diametrically opposite sequence The tightening torques for pipe screws and body screws mentioned must not be exceeded For an exception see Section 8 Flange connection valve pipe is leaking T...

Page 5: ...6 red 708 708 814 1062 4425 Al2O3 ceramic ball DN p in psi 45 85 145 250 max adm inch in lbs in lbs in lbs in lbs in lbs 1 1 red 89 89 89 106 283 2 221 221 221 266 1060 3 red 221 221 221 266 1060 4 re...

Page 6: ...ED for the passage and shut off of fluids The valves are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining Solids can lea...

Page 7: ...t be prevented e g by superimposing a layer of nitrogen It is recom mended to wait 1 hour before removing the valve from the plant in order to permit the elimination of static peak charges This means...

Page 8: ...e valve must be protected against impacts and collisions Directly after receipt of the goods the consignment must be checked for completeness and any in transit damage Do not damage paint protection 5...

Page 9: ...special accessories in the Richter range 6 2 Grounding The valve must be grounded This can be achieved in the simplest way via the pipe screws using tooth lock washers One pipe screw per flange is und...

Page 10: ...Prior to undoing the flange connection ensure that the plant is depressurised and emptied Prior to starting any repair work the valve is to be thoroughly cleaned Medium residue may be in the valve eve...

Page 11: ...dismantling is performed as described in Section 8 1 1 9 2 Assembly BVA F BVAP F with ball stem unit Prior to assembly all parts are to be cleaned and the plastic lined parts checked for damage Inser...

Page 12: ...d bolts Remove ball 200 from the main body 101 by swivelling it Press the stem 202 downwards into the body and remove base ring 422 9 3 3 BVAP F with actuator Mount actuator 850 with coupling 804 Dism...

Page 13: ...at right angles to the direction of flow Mount coupling 804 and actuator 850 Observe the actuator position in accordance with the actuator operating manual 9 5 Conversion from lever to actuator Select...

Page 14: ...05 1 thrust ring 422 base ring 423 packing insert 502 spring gland follower 503 spring gland follower 510 bracket 554 1 washer 557 grounding spring washer 577 lever stop 804 coupling includes 500 ring...

Page 15: ...to ASME Page 15 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 3 Sectional drawing BVA F 1 to 2 with lever Drawing indicates ball valve with ball stem unit Holes of the flange and housing screws...

Page 16: ...age 16 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 4 Sectional drawing BVA F 3 to 6 with lever Drawing indicates ball valve with ball stem unit and reduced bore Holes of the flange and housing...

Page 17: ...Series BVA F BVAP F to ASME Page 17 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 5 View and section Ball valve with lever 10 6 Section ball valve with actuator...

Page 18: ...ASME Page 18 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 7 Sectional drawing BVAP F 1 to 2 with actuator Drawing indicates ball valve with ball stem unit Holes of the flange and housing screw...

Page 19: ...e 19 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 8 Sectional drawing BVAP F 3 to 6 with actuator Drawing indicates ball valve with ball stem unit and reduced bore Holes of the flange and housi...

Page 20: ...with lever DN 1 1 red 2 3 red 4 red 6 red D inch mm 0 96 24 5 1 87 47 5 3 07 78 3 78 96 L inch mm 5 0 127 6 5 165 7 0 178 7 99 203 9 01 229 10 51 267 HL inch mm 7 05 179 10 24 260 16 14 410 20 27 515...

Page 21: ...Series BVA F BVAP F to ASME Page 21 9520 036 en Revision 19 TM 10477 Edition 05 2022 10 10 Dimensional drawing BVAP F with actuator...

Page 22: ...3 78 96 L inch mm 5 0 127 6 5 165 7 0 178 7 99 203 9 01 229 10 51 267 L1 inch mm L2 inch mm L3 inch mm H1 inch mm 1 97 50 3 15 80 4 65 118 5 43 138 H2 inch mm 2 32 60 2 32 60 3 15 80 3 94 100 H3 inch...

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Page 26: ...848 1 vom T V S d Industrie Service GmbH Voraussetzung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the leakage rate La s 10...

Page 27: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Page 28: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 29: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 30: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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