RichAuto A1X Manual Download Page 53

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Beijing RichAuto S&T Co., Ltd.

Forging ahead and determined to win 48

7.3

Spindle wiring

Count 1(Spindle On/Off)

One spindle with one inverter, spindle 3,4 same as 1,2

Count 3,multi-speed

：

One spindle with one inverter

，

spindle 3,4 same as 1,2

Summary of Contents for A1X

Page 1: ...ion Control System MANUAL For A11 A12 A15 A18 Download manual from www richnc com cn Beijing RichAuto S T Co Ltd ADD 5th floor No 4 building No 4 Yard Zhongguanyuan Road Zhongguancun Life Science Park Beiqing St Changping District Beijing China P C 102206 TEL 010 53275118 FAX 010 53275119 ...

Page 2: ...ruption of data transmission 4 Strictly prohibited metal dust and other conductive substances enter the controller 5 The machine shell should connect the ground wire to ensure the safety of the work and to prevent interference 6 Prohibited unauthorized disassembly no user repairable parts 7 Unused for long periods of time please pay attention to the power outage and keep properly 8 Pay attention t...

Page 3: ...ystem start up mode 6 2 Handle buttons introduction 6 2 1 Buttons introduction 6 2 2 Usage mode 7 2 3 Detail information for buttons function 8 3 Wiring Instructions 9 3 1 RichAuto interface board description 9 3 2 Interface board I O description 10 3 3 Hardware wiring 12 3 4 Commissioning of the machine and control system 16 4 Menu Description 16 4 1 Menu category 16 4 2 Menu details 16 4 2 1 MAC...

Page 4: ...g file 34 5 4 3 Set processing parameters 34 5 5 Operations during processing 35 5 6 Advanced Processing 38 5 6 1 Array work 33 5 6 2 Resume work 34 5 6 3 Tool changing 34 5 6 4 Part work 33 5 6 5 Calculate bound 33 5 6 6 Mill plane 34 5 6 7 Calculate work time 34 5 6 8 Find break no 33 5 6 9 Scale work 33 6 A12 Plasma Cutting Motion Control System 44 6 1 Handle and buttons introduction 44 6 2 Out...

Page 5: ...isk Function 55 9 3 Servo driver parameters 56 9 3 1 YASKAWA Σ 7 Σ Ⅴ 56 9 3 2 PANASONIC MINAS A5 58 9 3 3 DELTAASDA A2 B2 60 9 4 G code list 63 9 5 Tool setting Tool measurement 65 9 5 1 Fixed calibration 65 9 5 2 Mobile calibration 67 9 6 Calculate pulse equivalent 70 9 6 1 Stepper driver 70 9 6 2 Servo driver 72 9 6 3 Proportion calculation method 75 9 7 Common problems and troubleshooting 70 9 ...

Page 6: ... axis linkage motion control double Y drive 2 Standard with 8 Input Output interface board 3 Support various processing format such as G code PLT bitmap and DXF etc 4 Intelligent memory function support power failure protection and breakpoint processing function 5 Support portable storage mode function 6 Multi coordinate memory function Provide 9 work coordinates system the user can switch among t...

Page 7: ...rabic etc 15 System supports automatically dynamic upgrading that make remote operation and remote maintenance convenient 3 Product Parameters Product Model RichAuto A1X CPU DSP Power Failure Protection Support Built in Memory 512Mb Breakpoint Processing Function Support Screen 128 64 Monochrome Screen Power Supply DC 24V Communication Port U Disk Manual Mode Continue Step Distance Number of Linka...

Page 8: ...System A115 Double Z Motion Control System A16 Side spindle Motion Control System A18 Four axis Linkage Motion Control System A123 Four axis Linkage Multi spindle Motion Control System A132 Lathe Motion Control System 1 RichAuto System Composition 1 1 System composition RichAuto control system contains the following parts handle interface board a 50 pin data transmission cable an USB communication...

Page 9: ...ttings and other information 2 Button board Contains 16 buttons to input system parameter information and operate the machine 3 U disk interface Interface of U disk FAT16 32 and the memory card 4 Company LOGO RichAuto 5 50 pin data cable interface Connect the handle with the interface board to realize controling the machine Including 2 5m 4m and 6m 6 USB cable interface It is used to connect the h...

Page 10: ...rm led siganl etc 3 Input control terminal including machine origin detection switch toolsetting driver alarm hard limit switch and E stop signal pedal switch 4 Power supply terminal DC24V 3A 5 Motor driver control terminal 1 2 3 50 pin data transmission cable 1 2 4 USB communication cable 50 pin data cable Interface J7 Output control terminal J8 Input control terminal DC24V Input terminal Motor d...

Page 11: ...interface and manual control interface users need to make an emergency start operation Firstly cut off the power supply and then press and hold button power up again after 3 4 seconds release button if system enters the Emergency state you can choose to Update System Format System and then restart the system 2 Handle Buttons Introduction 2 1 Buttons introduction RichAuto motion control system defi...

Page 12: ...ne main function button and meanwhile press a second accessibility button and then release the two buttons at the same time to realize the combination button operation List of Combination buttons Combination button Function 1 0 9 Number Buttons Switch the coordinate system 0 for the mechanical coordinate system 1 9 for the work coordinate system 2 Start Z axis automatic tool setting 3 1 8 Number B...

Page 13: ... speed during processing Set X axis and Y axis work origin figure 4 inputting Negative movement of X axis menu downward figure 5 inputting Negative movement of Y axis solw down processing speed figure 6 inputting different property selecting in Menu Negative movement of Z axis figure 7 inputting reduce spindle speed during processing Set Z axis work origin figure 8 inputting Machine back home figu...

Page 14: ...uring processing Back to work origin confirm motions inputting operating Manual mode continue step distance to select Run or pause processing delete inputting data different property selecting in menu High low speed parameter adjust under manual mode quit process stop selections inputting and operating cancel 3 Wiring Instructions 3 1 RichAuto interface board description ...

Page 15: ...l Do not impose voltage Y_AXIS 5V Common anode Output 5V Do not impose voltage on this pin PULSE Y axis pulse signal Output voltage 3V Drive current 8mA DIR Y axis direction signal Output voltage 3V Drive current 8mA SHIELD Shielded signal Not GND Z_AXIS 5V Common anode Output 5V Do not impose voltage PULSE Z axis pulse signal Output voltage 3V Drive current 8mA DIR Z axis direction signal Output ...

Page 16: ...ly DC24V for indicators GND GND SHIELD Shielded signal INPUT SIGNAL X01 X Machine zero Logic low For external connection with mechanical photoelectrical or proximity switch X02 Y Machine zero Logic low For external connection with mechanical photoelectrical or proximity switch X03 Z Machine zero Logic low For external connection with mechanical photoelectrical or proximity switch X04 Tool setting ...

Page 17: ...itching power is needed 24V origin detecting switch is the best choice RichAuto control system realizes its control through the connection between the interface board and CNC machine Interface board terminal can be divided into input terminal and output terminal Input terminal INPUT SIGNAL DC24V Power Supply Output terminal X Y Z C axis pulse signal output terminal OUTPUT SIGNAL Input terminal Pow...

Page 18: ...o S T Co Ltd Forging ahead and determined to win 13 2 Tool setting input 3 X5 X8 e g Servo alarm Alarm signal normal open wiring in series modify the definition of X5 level Alarm signal normal open wiring in parallel ...

Page 19: ...o Ltd Forging ahead and determined to win 14 Output terminal X pulse signal wiring Y and Z are the same as X Stepper driver Servo driver Σ 7 same as Σ V Motor Brake YASKAWA Σ V Σ 7 same as Σ V Set Pn50F 0300 Wired as follows ...

Page 20: ...ndle State CAUTION FWD and DCM has Connected in Parallel in some inverters plesae do not need to connect Y1 in such situations you only need to connect DCM with GND of interface board without having to reset the spindle gear OUTPUT SIGNAL Y5 Y8 You can connect the machine with the control system when the above setting is over ...

Page 21: ...the machine coordinates users can enter into menu machine setup home setup home direction to reset it 3 Double press manual voltage setup the upper arrows stand for input voltage to check whether the home switch is working The machine is in good connection if all the above setting is ok 4 Menu Description 4 1 Menu category According to menu function RichAuto sytem menu divided into 4 2 Menu detail...

Page 22: ...ulse mm Rotary axis The number of pulses of the system needs to send when machine turns every 1 angle Unit pulse angle Calculation methods are detailed in Appendix 7 Setting Enter pulse equiv cursor is in the X axis pulse equivalent position press to move cursor to where users want to modify Press input the new number and press to save 2 Table Size RichAuto system make the table size as the soft l...

Page 23: ... Every axis movement order when back home Including Z X and Y Z X Y Z Y X Z only X and Y Z X Y Z Y X Z XY home X Y home Y X home None home X home only XZ and Y Home direction Every axis movement direction when back home this dirction depends on the position where home switch is on the machine If home switch installed in the positive direction so home direction should be positive and vice versa Set...

Page 24: ...can set a smaller start speed if the inertia of motion axes smaller lighter shaft users can set it bigger 7 Voltage Setup Set input and output signal terminal status means normal open means normal closed Including two rows of arrow The upper arrow indicates the input level Set input signal level The top four 0 1 2 3 positions correspond X Y Z axis back home toolsetting signal 4 7 driver alarm hard...

Page 25: ...rtain period of time system default is 30 seconds the system will go back to continuous mode to prevent Z axis collision risk because of the customer forgot to switch back to continuous mode and set a large distance value 11 InputConfi Input Port Configuration To open or prohibit input signal if the interface board does not connect X5 X8 signals users can prohibit X5 X8 signals Setting Press to mo...

Page 26: ...lt is 0 200 fall speed fast speed fall scale the maximum fall speed is Z axis negative limit speed fall scale Fall height system default is 5 000mm fall down scale takes effect when the spindle falls to the fall height 5 Stop Statue Setup stop position after auto processing Coordnt coordinate Set stop position Press to move cursor to where users want to modify Press input the new number press to s...

Page 27: ...sers want press to save 7 Pro Attribute Set some special settings about processing according to the actual need Setting Press move cursor to where users want to modify press to select the attribute users want press to save Attribute Of G Code F Read Ign F Read F AbsCntr Off On T Read Ign T Read T Spindle NTLLG FORCE INSTR FilterJD None Adj Z Filter S Read Ign S Read S Read G54 Ign G54 Read G54 Rea...

Page 28: ...ng if users need to change processing materials after completion of each processing you need set time interval a negative number When the first time processing is completed the screen prompt waiting for the next array processing press any key to start the next array processing at this time if not press system keep waiting 4 2 3 SYSTEM SETUP System Setup Chart SYSTEM SETUP Languages Data Initial In...

Page 29: ...he actual application in accordance with the practical application of changes After the operation users need to restart the system CAUTION Blue parts indicate system default function Setting Press move cursor to where users want to modify press and then select the function users want press to save 6 Probation Pas Probation Password If engraving machine manufacturers setting some kinds of passwords...

Page 30: ...ting input signal 5 8 Driver alarm Hard limit E stop pedal switch signal 9 Output Port Output Port List 1 Spindle On Off signal 2 4 Spindle speed signal 5 Alarm indicator signal 6 Work indicator signal 10 Buttons Check Users can check buttons are valid or not under this menu Enter Buttons Check press every button if it is valid the screen will highlight Exit Buttons Check press 11 Backup Data Back...

Page 31: ...t the new number press to save The screen displays There is a mark before every level password if not the password will not work normally If you have setted all passwords press the screen will display When password expires the screen will display Connect engraving machine manufacturers to get password press the screen will display Trial password 选择 U 盘文件 Trial2passwor Trial3passwor Trial4passwor T...

Page 32: ...entered the new number and press to confirm After Cracking Password restart the handle and then you can work normally 14 Auto Upgrade If the system has new function our company will provide upgrade file extension PKG shown as rz xxxx users can upgrade through the U disk specific steps in Appendix 1 It will not damage the original parameters File fomat 4 2 4 OPERATE FILE Operate File Chart 1 Copy F...

Page 33: ...enter Check Pro Time press to select Udisk Internal Recent File press to enter and then select the file press after reading G code the screen will display the processing time CAUTION Plesae pull out the U disk correctly after copying files from computer if not the controller may not recognize the U disk 1 Win7 32 bit system after copying files please press and then the display will show choose the...

Page 34: ...home That is because system auto save coordinate value when system quit 5 2 Import processing files Before processing generally we should import files RichAuto system has 2 ways for processing U disk file processing inner file processing 1 Directly import the processing file into U disk then run the handle 2 Copy the process file to inner memory space via U disk 5 3 Manual operation Manual Process...

Page 35: ...delete the last number In order to ensure the accuracy of processing and debugging the system introduces the concept of grid which also called minimum feed It range is 0 05mm 1 0mm When user change mode to step machine will move by grid distance High speed mode setting is the same as low speed mode 5 3 2 Manual mode In order to meet different situation of manual movement the system provide 3 kind ...

Page 36: ...cation of the mechanical coordinates 3 Distance motion mode In this mode it runs according to the setting of distance Machine will move by the set distance when user press direction button NOTE Grid unable to affect the distance motion mode Machine will move by set distance can t move to grid point If user wants to change distance please change to distance mode and re enter the distance value 5 3 ...

Page 37: ...ystem Including machine coordinate system and work coordinate system Machine coordinate system is fixed the origin of coordinates is always a fixed position relative to the machine Its coordinates is called mechanical values the origin of coordinates is the origin of the machine or reference point so that at any time one point of space can be confirmed by machine coordinate system Because of refer...

Page 38: ...e system switch to work coordinate system to set work origin 5 4 Automatic processing operation Auto processing refers to the system runs the file in U disk or inner storage space according to the instruction it also called file processing Before auto processing user must set the machine tool parameters and all of the system parameters correctly Auto processing steps as follow 5 4 1 Set workpiece ...

Page 39: ... After determined the workpiece origin press will appears a dialog frame Press to move the cursor and choose press to enter into the list the screen will display three file name choose the file by pressing Press to turn to the next page Press to exit 5 4 3 Set processing parameters After choosing the processing file please press enter into processing parameters seeting it includes work speed trave...

Page 40: ...cess of processing the screen scrolling display real time processing speed operation time current line number We can switch these options by pressing 5 5 Operations during processing 5 5 1 Speed ratio spindle grade Adjusting 1 Adjust speed ratio In process of processing press can directly change speed ratio current speed set speed ratio each push on or the speed ratio will go up or dwon drop 0 1 S...

Page 41: ...ed grid distance every step Meanwhile user can change the speed mode to high mode just press When the adjustment is finished press again screen shows below The system asks the user whether save the modified position Press the system will start processing in modified position press system will back to the position before modifying 5 5 3 Breakpoint processing power down protection 1 Breakpoint proce...

Page 42: ...you should use the combination button 1 system will restore processing from breakpoint 1 The screen shows below If you want to go backwards from this breakpoint press and input the line No and then press system will work from the new line number 2 Power off protection When there is a sudden power failure during processing system will save current coordinate and parameters while power restart proce...

Page 43: ...1 Array work Steps as below 1 Press to move cursor to the Array work press press or to select different files list 2 Press to enter file list then ress move the cursor to choose object file 3 Set processing parameters also can modify the array parameters in this step or you can go to AUTO PRO SETUP choose Work Array and modify the array parameters The rest steps are similar to the normal processin...

Page 44: ...eakpoint press and input the line No and then press system will work from the new line number Specific operation steps in 5 5 3 breakpoint processing power down protection 5 6 3 Tool changing It achieve manually change the tools at the position you set Press to enter into the setup and also press back to work origin 5 6 4 Part work Park work means user can select start line and stop line so part o...

Page 45: ...ursor press to confirm press to modify 5 Set processing parameters 5 6 5 Calculate bound Calculate bound means user can check the size of processing So as to avoid unnecessary waste of materials and processing errors Steps as below 1 Press to enter then press or to select file list 2 Press get into the file list and then press or to choose file 3 Press system start to read the file after reading t...

Page 46: ...meters to save them 2 Encircle mill 1 Press or to move cursr to choose the mill type 2 Press to enter the scan mill set it includes Scan type Width Height Diameter Depth Z Step T Ratio 3 Prss and to move cursor on the option which need modify press to choose mill type AC or C also press this button to modify the parameters Press after modified all the parameters to save them 5 6 7 Calculate work t...

Page 47: ...ine number CAUTION Work coordinate system must be same to the coordinate system which saves the breakpoint Look for position line number If accidentally cutter break and user hasn t saved the break point reboot system and replace the cutter After that user can manually move X Y axis to the nearest point where the cutter was broken recommend to move a little further press enter into Find break no a...

Page 48: ...d to win 43 Choose Processing file input correct parameters and then press to start processing Select Update File 选择 U 盘文件 Internal File Recent File UDisk File U 盘文件件 WENJIAN Scale work param 选择 U 盘文件 Y scale 1 000 Z scale 1 000 X scale 1 000 U 盘文件件 WENJIAN ...

Page 49: ...s Function Arc On Off decimal point inputting The handle and interface board of A12 make special anti interference which make system work normally during strong interference 6 2 Output description OUTPUT SIGNAL Function Notes Y01 Plasma arc control output Logic low control arc cylinder Y02 Cylinder Delay output Up down delay 6 3 Arc setup wiring 2 axis setting 1 MENU MACHINE SETUP Home Setup Home ...

Page 50: ...Beijing RichAuto S T Co Ltd Forging ahead and determined to win 45 OUTPUT SIGNAL 2 axis with cylinder delay 1 2 axis 2 3 axis ...

Page 51: ... How long to wait for closing plasma after processing 3 Cylinder Delay MACHINE SETUP Unit ms DwnDelay How long to wait for cylinder getting down UpDelay How long to wait for cylinder rising up 4 Circle Limit AUTO PRO SETUP System default 1000 not speed unit If small circle processing speed too fast that cause deformation or bad quality users can reduced this value proportionately such as 500 250 1...

Page 52: ...ination button Combination button Function 1 Cylinder change over 2 Calculate Z axis offset value of each tool 7 2 Output description OUTPUT SIGNAL Function Notes Y5 Cylinder 1 output Logic low control spindle 1 up and down Y6 Cylinder 2 output Logic low control spindle 2 up and down Y7 Cylinder 3 output Logic low control spindle 3 up and down Y8 Cylinder 4 output Logic low control spindle 4 up an...

Page 53: ...T Co Ltd Forging ahead and determined to win 48 7 3 Spindle wiring 1 Count 1 Spindle On Off One spindle with one inverter spindle 3 4 same as 1 2 2 Count 3 multi speed One spindle with one inverter spindle 3 4 same as 1 2 ...

Page 54: ... Offsets of X Y 1 Input by measuring 2 Chuck every spindle with sharp tool press switch to spindle 1 and then press Move Z axis to the surface of workpiece to drill a small hole Press clear the coordinate values of X Y axis to zero Press switch to spindle 2 and then press Move Z axis to the small hole now users can see the coordinate values of X Y axis on the screen the values are the offsets of ...

Page 55: ...will show the interface of SpindleOffset of 3 same to spindle 4 b Offset of Z 1 The machine is not equipped with C A D Tool sensor Firstly get in SYSTEM SETUP Function Confi ToolSet choose Maunal Press switch to spindle 1 and then press press to move Z axis to the surface of workpiece and then press system will automatically switch to spindle 2 repeat the same operations to calculate all offsets A...

Page 56: ...n also press and to confirm work origin System will automatically confirm the work origin of the other spindles according the offsets 2 Cylinder Delay Unit ms MACHINE SETUP Time of waiting cylinder rising or falling finished 7 5 G code example T1 Switch to spindle 1 T2 Switch to spindle 2 M03 Spindle 1 CW M03 Spindle 2 CW G00 X20 Y20 Z0 G00 X2 Y2 Z0 G01 X20 Y20 Z 2 G01 X2 Y2 Z 2 G01 X120 Y20 Z 2 G...

Page 57: ...description Port lable Port definition Signal description Pin functions and parameters Notes INPUT SIGNAL X01 X Machine zero Logic low For external connection with mechanical photoelectrical or proximity switch X02 Y Machine zero Logic low For external connection with mechanical photoelectrical or proximity switch X03 Z Machine zero Logic low For external connection with mechanical photoelectrical...

Page 58: ...he work origin position which is the center of the processing material If the processing material is cylindrical and work origin is the center we can still set origin on the surface and then modify work origin offset number for cylindrical radius so that the actual work origin is the center X Y A are the same 3 The rotation axis labels System Setup Function Configuration Rotatamark Change the rota...

Page 59: ...s select Auto Upgrade The screen displays 2 Press to enter select Udisk File then select upgrade file press system will auto upgrade 3 After upgrade completed restart the handle U Disk Upgrade Method 2 1 Copy upgrade file to U disk and insert U disk into handle 2 Press screen display 3 Repeat Method 2 operation 1 2 1 3 Select Update File 选择 U 盘文件 Internal File Recent File UDisk File U 盘文件件 WENJIAN...

Page 60: ...hine can still work normally Steps 4 Press any two buttons at the same time for example 5 Connect handle and computer by USB cable it means that the handle is powered by computer loosen the buttons after the power supply 6 Handle screen displays Connect successfully 7 Open My Computer and you will find portable storage device A0101203 H Handle Users can copy processing files to handle inner 8 Conn...

Page 61: ...ing RichAuto S T Co Ltd Forging ahead and determined to win 56 9 3 Servo driver parameters 9 3 1 YASKAWA Σ 7 Σ Ⅴ 1 Wiring diagram Y Z same as X Set PnA 8170 do not connect pin 40 Motor brake Σ 7 same as Σ Ⅴ ...

Page 62: ...o denominato r Need calculation Pn50A Input signal selection 1 8170 Bit 1 Set 7 servo on all the time Bit 3 Set 8 positive rotation not used and signal input P OT prohibited Pn50F Output signal selection 2 0300 Set it when servo motor with brakes Bit 2 Set 3 brake interlock signal BK is output from CN1 29 CN1 30 to control 24V relay used for brake Pn50E Output signal selection 1 0211 Set it when s...

Page 63: ...rging ahead and determined to win 58 chang he direction of the arrow facing up The same below normally open normally colsed 9 3 2 PANASONIC MINAS A5 1 Wiring diagram Y Z same as X Set Pr4 05 8618883 do not connect pin 29 Motor brake ...

Page 64: ...se command direction negative ligic Pr0 08 Command pulse No per motor circle 0 When it is set to 0 parameters Pr0 09 and Pr0 10 are valid Pr0 09 1st numerator of command pulse frequency multiplication Need calculatio n Range 0 230 Z1 Encoder resolution Z2 Pulse equivalent Screw pitch Transmission ratio e g Pulse equivalent 1000 Screw pitch 10mm Encoder resolution 10000 Transmission ratio 1 Z1 Z2 1...

Page 65: ...d determined to win 60 9 3 3 DELTA ASDA A2 B2 1 Wiring diagram Y Z same as X Set P2 10 1 do not connect pin 9 A2 Series PULSE PULSE SIGN SIGN correspond pin 43 41 36 37 COM corresponds pin 45 47 49 Motor brake A2 series BK BK correspond CN1 1 26 ...

Page 66: ...g Pulse equivalent 1000 Screw pitch 10mm encoder pulses 40000 Transmission ratio 1 Pn1 44 Pn1 45 40000 4 1000 10 1 160000 10000 16 1 P1 45 Electronic gear ratio denominator Z2 Need calculation P2 10 Function setting for digital input pin DI1 1 Bit 0 Set 1 servo on all the time P2 18 Function setting for digital output pin DO1 108 DO1 corresponds to pin 6 pin 7 used as clamping position brake signa...

Page 67: ...ivalent 1000 Screw pitch 10mm encoder pulses 40000 Transmission ratio 1 Pn1 44 Pn1 45 40000 4 1000 10 1 160000 100 00 16 1 P1 45 Electronic gear ratio denominat or Z2 Need calculatio n P2 10 Function setting for digital input pin DI1 1 Bit 0 Set 1 servo on all the time P2 21 Function setting for digital output pin DO1 108 DO1 corresponds to pin 6 pin 7 used as clamping position brake signal of Z a...

Page 68: ...tool moving direction G43 Tool length compensation compensation along positive direction G44 Tool length compensation compensation along negative direction G49 Cancel tool length compensation G54 Work coordinate system 1 G55 Work coordinate system 2 G56 Work coordinate system 3 G57 Work coordinate system 4 G58 Work coordinate system 5 G59 Work coordinate system 6 G73 High speed peck drilling cycle...

Page 69: ... M214 Run the next line of G code after waiting for the specified input signal logic low M215 Run the next line of G code after waiting for the specified input signal logic high M216 Run the next line of G code after waiting until all the specified input signal logic high M217 Run the next line of G code after waiting until anyone of all the specified input signal logic high M220 Set Y1 logic low ...

Page 70: ...obile calibration 9 5 1 Fixed calibration Wiring Product picture Normally open Cutter signal connects to X4 X5 A18 COM connects to GND INPUT SIGNAL X4 system default normally open Normally closed Firstly modify the input level of X4 to normally closed then connect cutter signal to X4 X5 A18 COM to GND INPUT SIGNAL Overtravel protection signal is similar to cutter signal users can connect to X7 X8 ...

Page 71: ...ons 1 Set tool sensor position Get into MACHINE SETUP C A D Position to set tool sensor position including Inplace Inposition Inposition Press screen displays Press OK key to set point position by manual mode it s very simple but not accurate press cancel to set by number Recommend manual mode Inplace Move X Y Z axis above the tool sensor press 2 Tool setting of first time after tool changing 1 Ma...

Page 72: ... offset 9 5 2 Mobile calibration Mobile calibration can be used to set workpiece origin of Z axis by executing measurement at the current pisiton This measurement type will set the workpiece offset according to the calibration result and the following calculation equation Relationship between workpiece offset and calibration result is as shown below Workpiece offset Mobile calibration result Tool ...

Page 73: ...ool setting Wiring 1 The white cable connects to X4 TS interface board 2 The black cable connects to GND Interface board Sensor picture and wiring Position before tool setting Machine Table Tool sensor 1 Manually move to the upper side of tool senro C A D Manually move the machine to this positon Workpiece ...

Page 74: ...mode and press to start Z axis automatic tool setting the system will automatically set the workpiece origin of Z axis Mobile calibration usually use simple tool sensor which is affordable easy and convenient Precautions Do not rush to make the alligator cliped to the spindle start the function of tool setting firstly and then use the alligator clip to touch the spindle confirm that Z axis tool se...

Page 75: ...ight drive rack module gear teeth number π mechanical transmission ratio Rack helical drive rack module gear teeth number π mechanical transmission ratio cos helical angle Pulley belt drive π pulley diameter mechanical transmission ratio Screw drive pulse 360 Stepper angle Driver subdivision Screw pitch transmission ratio Driver nameplate 1 Driver nameplate 2 Motor nameplate Screw pitch above pict...

Page 76: ... teeth number π transmission ratio Pulley belt drive pulse 360 Stepper angle Driver subdivision πd transmission ratio d pulley diameter 2 Pulse equivalent of linear axis e g pulse rev 1600 results retain up to three decimal places Screw drive screw pitch 5mm pulse equivalent 1600 5 320 Rack drive rack module 1 25 gear teeth number 23 π 3 141592654 transmission ratio 1 5 0 2 helical angle 19 31 42 ...

Page 77: ... 1600 transmission ratio 1 40 results retain up to three decimal places pulse equivalent 1600 360 1 40 177 778 9 6 2 Servo driver 1 Linear axis Screw drive pulse equivalent screw pitch mechanical transmission ratio Straigh track pulse equivalent rack module gear teeth number π mechanical transmission ratio Helical rack pulse equivalent rack module gear teeth number π mechanical transmission ratio ...

Page 78: ...er pulses default N 160000 A2 Encoder pulses default N 1280000 e g B2 series N 160000 Screw drive screw pitch 5mm Denominator M 1000 5 5000 Electronic gear ratio N M 160000 5000 32 1 Set P1 44 32 P1 45 1 Rack drive rack module 1 25 gear teeth number 23 π 3 141592654 transmission ratio 1 5 0 2 helical angle 19 31 42 19 52833333 Straight rack Denominator M 1000 1 25 23 3 141592654 0 2 18064 Electron...

Page 79: ... Helical rack results retain up to three decimal places pulse equivalent 10000 1 25 23 3 141592654 0 2 cos 19 31 42 10000 cos 19 52833333 1 25 23 3 141592654 0 2 521 738 4 Rotation axis 1 Pulse equivalent of handle fixed to1000 YASKAWA Same to linear axis YASKAWA 7 Pn20E 16777216 YASKAWA V Pn20E 1048576 transmission ratio 1 40 Pn210 1000 360 1 40 9000 DELTA Same to linear axis DELTA ASDA B2 Encode...

Page 80: ...lated according to the proportion method Suppose handle pulse equivalent A press switching to distance mode set a distance B measuring the number of actual moving distance C then the actual pulse equivalent A B C For example Suppose handle pulse equivalent A 400 f distance B 100 actual distance C 80 then the actual pulse equivalent 400 100 80 500 Repeat until you get the correct pulse equivalent ...

Page 81: ... supply can temporary emergency use 2 Fail to set work origin 1 Get into the mechanical coordinate system Press to switch to work coordinate system 2 The buttons are broken SYSTEM SETUP Buttons Check to check the buttons are normal or not 3 Assertion error Assertion error occurred during the processing or after starting Is generally a software problem you can boot assertion emergency recovery or r...

Page 82: ... the path of the file and re export the correct file 3 Hard limit false triggering 1 System has connected with hard limit signal maybe hard limit switch is broken or voltage setup X6 X7 A18 is wrong 2 System has not connected with hard limit signal confirm that whether connect other signal to hard limit X6 X7 A18 if not check voltage setup normal or not if normal MACHINE SETUP Input Confi disable ...

Page 83: ...ust the position of the test piece 3 The origin detection switch to the interface board wiring aging or loosening Check the connections again 4 The interface board is broken Depot Repair 5 50 pin data cable is broken Replace it with a new data cable 7 The machine moves to the reverse direction when backing to the machine origin 1 The origin detection switch types do not match with the definition o...

Page 84: ...ing it may be a connection problem Change another normal terminal to this terminal if it is ok the motor dirver is ok Maybe there is something wrong with interface board 50 pin cable If it is still not moving it is necessary to detect the corresponding drive and motor 2 If all axises are not moving firstly check if there are problems in the 50 pin cable and interface secondly check the power suppl...

Page 85: ... driver abnormal 3 Screen is not bright after power up and connected handle to computer with a USB cable the screen displays normal 1 The handle does not connect to power supply Check DC24V power supply output normal or not if normal please check the cable from the power supply to the interface board 2 The 50 pin cable is broken or the interface is broken 4 Screen is not bright after power up and ...

Page 86: ...ries 7 Press spindle on but spindle does not start 1 Check wiring if normal check interver and spindle motor 2 Check 50 pin cable 3 Check interface board Press to start spindle use multimeter to measure Y1 and GND whether conducting if not maybe interface or 50 pin cable is broken ...

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