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Rice Lake Synergy 680HE, Technical Manual

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Rice Lake Synergy 680HE Technical Manual Download Page 19

Installation

© Rice Lake Weighing Systems

 

●

 All Rights Reserved

13

2.8 Replacement Parts

Figure 2-9. Replacement Parts Diagram

2

1

4

19

5

9

3

9

25

21

CONNECTIONS:
197034 J1 TO
197041 J19

8

9

20

CONNECTION TO
197041 J10

NOTE ORENTATION OF
NOTCH WHEN INSTALLING
POWER SUPPLY

26

27

18

9

8

6

7

24

OPTIONAL PART
CONNECTION TO
197041 J8

12

13

14

17

15

16

POWER SUPPLY AND
GROUND STRAP PARTS 
SHOWN IN BOTH VIEWS

11

10

22

1

23

Item Part No.

Description 

Qty

1

196705 Enclosure, Machined FRP

1

199370 Enclosure, Machined FRP with RJ45 Option

1

2

197174 Overlay, 680HE Indicator Membrane Switch 

with Numeric Keys

1

3

197041 CPU Board Assembly, ROHS

1

4

197034 Display Board Assembly, ROHS

1

5

197981 Front Panel Assembly, CPU Mount

1

6

197982 Back Panel Assembly, Power Supply Mount

1

7

92463

Power Supply, Switching 90-264 VAC Input, 

12 VDC Output 2.1A, 25W

1

8

199008 Plate, 680HE Power Supply

1

9

194487 Screw, Machine M3-0.5 x 6 Phillips Pan Head 

Steel External Tooth Washer SEMS

21

10 194488 Screw, Machine M4-0.7 x 6 Phillips Pan Head 

Steel External Tooth Washer SEMS

3

11 180856 Washer, M4 Internal Tooth SST

3

12 180842 AC Power Cord Assembly, NEMA 5-15

1

13 68600

Cord Grip, PG11

1

14 68601

Nut, PG11 Black Nylon

1

Item Part No.

Description 

Qty

15 15655

Cord Grip, 3/8 NPT

3

16 15656

Locknut, 3/8 NPT

3

17 19538

Cord Grip Post, Slotted Black Seal 1/4 x 1

2

18 199410 Shield, ESD Lens for 680HE

1

19 130470 Male-FEM Standoff, M3-0.5 x 10mm Nickel 

Plated Brass

6

20 199514 Cable Assembly, Power Harness, 2 Position, 

Flying Lead

1

21 197697 Cable Assembly, Display Harness, 6 Position

1

22 199573 Ground Strap, 304mm Jacketed Tinned Braid 

M4 Ring Terminals

1

23 16892

Label, Ground Protective Earth Adhesive IEC 

60417-5019

1

24 200296 RJ45 Cable Assembly Option, RJ45 Bulkhead 

to Four Position 3.50mm Spacing Connector

1

25 71408

Battery, CR2032 3V Lithium Manganese Dioxide

1

26 15650

Mount, Cable Tie 3/4 inch

3

27 15631

Cable Tie, 3 inch Nylon

3

–

200034 680HE Indicator Parts Kit

1

Table 2-13.  Replacement Parts List

Summary of Contents for Synergy 680HE

Page 1: ...680HE Synergy Hostile Environment Digital Weight Indicator Technical Manual June 11 2020 PN 197709 Rev A ...

Page 2: ...emarks of their respective companies All information contained within this publication is to the best of our knowledge complete and accurate at the time of publication Rice Lake Weighing Systems reserves the right to make changes to the technology features specifications and design of the equipment without notice The most current version of this publication software firmware and all other product ...

Page 3: ...22 Serial Communications 8 2 4 7 Digital I O 8 2 4 8 Micro USB Device Communications 9 2 4 9 Ethernet 10 2 4 10 Option Card Port 11 2 5 CPU Board 11 2 6 Sealing the Indicator Optional 12 2 7 Parts Kit Components 12 2 8 Replacement Parts 13 3 0 Operation 14 3 1 Front Panel 14 3 2 LED Annunciators 15 3 3 General Navigation 15 3 3 1 Numeric Value Entry 15 3 3 2 Alphanumeric Entry 16 3 4 General Indic...

Page 4: ...p Print Format Menu 33 4 4 7 Setup Stream Format Menu 34 4 4 8 Setup Setpoints Menu 35 4 4 9 Setup Digital I O Menu 38 4 4 10 Setup Analog Output Menu 38 4 5 Accumulator Menu 39 4 6 Tare Menu 39 5 0 Calibration 40 5 1 Front Panel Calibration 40 5 1 1 Span Calibration 40 5 1 2 Linear Calibration 41 5 2 Alternative Zero Calibrations 41 5 2 1 Last Zero 41 5 2 2 Temporary Zero 41 5 2 3 Rezero 41 5 3 E...

Page 5: ...Batch and Continuous Setpoints 55 9 2 Batching Examples 57 9 2 1 Example 1 57 9 2 2 Example 2 58 10 0 Maintenance 60 10 1 Maintenance Checkpoints 60 10 2 Field Wiring 60 10 3 Troubleshooting Tips 60 10 4 Battery Replacement 61 10 5 Board Replacement 61 11 0 Appendix 62 11 1 Error Messages 62 11 1 1 Displayed Error Messages 62 11 2 ZZ EDP Command 62 11 3 Continuous Data Stream Output Formats 63 11 ...

Page 6: ...ynergy Indicator iv Visit our website www RiceLake com Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake com webinars Contents ...

Page 7: ... about procedures that if not observed could result in damage to equipment or corruption to and loss of data General Safety Do not operate or work on this equipment unless this manual has been read and all instructions are understood Failure to follow the instructions or heed the warnings could result in injury or death Contact any Rice Lake Weighing Systems dealer for replacement manuals Failure ...

Page 8: ...el The indicator displays the audit accumulator tare and version menus when in user mode Setup Mode Most of the procedures described in this manual including calibration require the indicator to be in setup mode See Section 4 0 on page 21 for the procedure to enter setup mode and the parameters available 1 3 Option Card The 680HE has a single option card slot which can support the Synergy Series S...

Page 9: ...enclosure Procedures requiring work inside the 680HE must be performed by qualified service personnel only The electric receptacle to the 680HE must be easily accessible 2 1 Unpacking Immediately after unpacking visually inspect the 680HE to ensure all components are included and undamaged The shipping carton contains the indicator this manual and a parts kit Section 2 7 on page 12 If parts were d...

Page 10: ... cables to the 680HE boards and power supply Before opening the unit ensure the power cord is disconnected from the power outlet Use anti static protection for grounding and to protect components from electrostatic discharge ESD when working inside the 680HE enclosure 1 Release the two latches at the top of the enclosure securing the front door 2 Carefully swing open the front door of the enclosur...

Page 11: ...all 680HE connectors See Figure 2 4 for the recommended assignments for the 680HE cord grips Only connect unit to equipment certified to IEC 60950 IEC 62368 IEC 61010 or similar Figure 2 4 Recommended Cord Grip Assignments Do not have open bare wires outside of the enclosure Make sure no stripped portion of cable is on the outside of the cord grips 2 4 1 Torque Ratings Refer to Table 2 3 throughou...

Page 12: ...Cables Figure 2 5 Foil Shielded Cable 1 Strip the insulated jacket and foil 1 2 15 mm past the shielding clamp 2 Strip another 1 2 of the insulated jacket leaving the foil shielding exposed 3 Fold the foil shielding back on the cable where the cable passes through the clamp 4 Ensure the silver conductive side of the foil is turned outward 5 Wrap the shield wire around the cable ensuring it contact...

Page 13: ...ust be sent through the ferrite twice For a 4 wire installation leave pins 3 and 4 empty on the connector For a 6 wire installation set the SENSE parameter to 6 WIRE in the CONFIG menu Section 4 4 1 on page 23 2 4 5 RS 232 Serial Communications The J3 connector Section 2 5 on page 11 is intended to provide a connection point for the RS 232 serial communications Two RS 232 ports are available See T...

Page 14: ...high 5 VDC Use the Digital I O menu to configure the digital inputs Digital outputs are used to control relays which drive other equipment Outputs are designed to sink rather than source current Each output is an open collector circuit capable of sinking 20 mA when active Digital outputs are active when low or at 0 VDC with reference to the 5 VDC supply Use the Digital I O menu to set the function...

Page 15: ...t on the PC the port designation is again COM3 If plugging into another physical USB port on the PC it is assigned the next available designation in this case COM4 After the drivers are installed use Windows Device Manager to determine the COM Port designation which was assigned to the USB port or open the application to be used with the 680HE such as Revolution to see which ports are available Co...

Page 16: ...for the pin assignments for the J8 connector When looking into the enclosure from the backside of the indicator pin 1 of the J8 connector is at the bottom See Table 2 10 and Table 2 11 for the pin assignments when connecting a RJ45 Ethernet cable to the J8 connector There are two Ethernet wire standards T568A and T568B If the type of cable is unknown use the wiring option in Table 2 10 The auto se...

Page 17: ... the option card 2 5 CPU Board Figure 2 7 680HE CPU Board Connectors Load Cell J1 RS 485 422 J4 Micro USB J7 Power J10 RS 232 1 2 J3 Digital I O J5 Ethernet J8 Option Slot J22 J23 J1 J3 J4 J5 J8 ASSY PN Rev RICE LAKE INSERT SIDE UP CR2032 CR2032 Mac Address Label OFF AUDIT ON RESET 9 LED3 LED4 LED1 LED2 HB REMOTE DISPLAY REMOTE ADC INPUTS U1 J24 J25 SETUP J10 J22 J23 J7 Audit Jumper J24 Firmware U...

Page 18: ...he sealing wires 2 7 Parts Kit Components The recommended cable strip length is 0 25 7 mm for all 680HE connectors Part No Description Qty 15631 Cable Tie 3 Nylon 4 15650 Mount Cable Tie 3 4 2 194446 Ferrite Core Snap on Fair rite 1 19538 Post Plug Slotted Black Plastic Stem 1 4 x 1 Seals Inside Cord Grip 3 195993 Connector 6 Position Screw Terminal Pluggable 3 50 mm Black 3 195995 Connector 4 Pos...

Page 19: ...achine M3 0 5 x 6 Phillips Pan Head Steel External Tooth Washer SEMS 21 10 194488 Screw Machine M4 0 7 x 6 Phillips Pan Head Steel External Tooth Washer SEMS 3 11 180856 Washer M4 Internal Tooth SST 3 12 180842 AC Power Cord Assembly NEMA 5 15 1 13 68600 Cord Grip PG11 1 14 68601 Nut PG11 Black Nylon 1 Item Part No Description Qty 15 15655 Cord Grip 3 8 NPT 3 16 15656 Locknut 3 8 NPT 3 17 19538 Co...

Page 20: ...menus Switches the weight display to an alternate unit The alternate unit is defined in the Configuration menu and could be kg g lb oz tn or t Also used as the left key to navigate menus or to toggle to another digit when editing a value Sends on demand print format out the configured port provided the conditions for standstill are met RS 232 Port 1 RS2321 is the default print port Also used as th...

Page 21: ...or returns up to the current parameter rather than to the next parameter in the menu LED Description Gross Brutto Gross Brutto LED Gross weight display mode or Brutto in OIML mode Net Net LED Net weight display mode The Center of Zero LED Indicates the current gross weight reading is within 0 25 display divisions of the acquired zero or is within the center of zero band A display division is the r...

Page 22: ...ress to save the new entry Press to leave the parameter without saving the changes 3 4 General Indicator Operation This section summarizes basic 680HE operations 3 4 1 Zero Scale 1 In gross mode remove all weight from the scale and wait for the LED to light 2 Press The LED lights to indicate the scale is zeroed The scale must be stable and within the configured zero range for the scale to be zeroe...

Page 23: ...ove all weight from the scale and wait for the LED and LED to light 2 With the scale displaying zero weight use the numeric keypad to enter the tare weight value and press 3 The display changes to net weight and the Net LED and PT LED light confirming the preset tare was entered Press again while the LED is lit or enter a keyed tare of zero to remove the preset tare value 3 4 8 Display a Stored Ta...

Page 24: ...on 1 Press audit displays 2 Press lrv displays 3 Press The legally relevant version displays 4 Press or to return the audit menu parameters 5 Press twice to return to weigh mode 3 4 12 Display Accumulator 1 Press audit displays 2 Press or until accum displays 3 Press dspacm displays 4 Press The accumulator value displays 5 Press or to return the accumulator menu parameters 6 Press to return to wei...

Page 25: ...pm displays 6 Press to scroll until uid displays 7 Press The current unit ID value displays 8 Edit the value using the keypad Section 3 3 1 on page 15 9 Press when the value is correct 10 Press to return to weigh mode 3 4 16 View and Edit Time Value To view and edit the current time 1 Press audit displays 2 Press multiple times until time displays 3 Press to view the current set time 4 To edit the...

Page 26: ... Setpnt displays 3 Press The lowest configured setpoint number displays 4 Press to navigate to the desired setpoint number 1 8 Only configured setpoint numbers display Displayed setpoints are read only unless access is set to on See Section 4 4 8 on page 35 for the complete setpoint menu 5 Press value displays 6 Press again to view the current configured setpoint value 7 To edit the setpoint value...

Page 27: ...up Jumper In order to fully configure the 680HE it must be placed in setup mode with the setup jumper The setup jumper can only be accessed by opening the enclosure Use anti static protection for grounding and to protect components from electrostatic discharge ESD when working inside the 680HE enclosure Procedures requiring work inside the 680HE must be performed by qualified service personnel onl...

Page 28: ...stored tare value See Section 4 6 on page 39 time Time Displays the time and allows the time to be edited 24 hour date Date Displays the date and allows the date to be edited mac id Mac ID Displays the Mac ID read only Vers Version Displays the installed firmware version number Table 4 1 Main Menu Descriptions Parameter Description Lrv LRV Legally relevant firmware version Calibr Calibration Displ...

Page 29: ...he scale Enter value 0 00001 99999 0 10000 0 default Ztrkbn Zero Track Band Automatically zeros the scale when within the range specified as long as the input is within the zrange and scale standstill When weight is within the zero band the center of zero annunciator displays Max legal value depends on local regulations Specify the zero tracking band in display divisions Enter value 0 0 100 0 0 0 ...

Page 30: ...o the output of the filter filtering is suspended and the A D value is sent straight through the filter Filtering is not suspended if the threshold is set to NONE Settings NONE default 2D 5D 10D 20D 50D 100D 200D 250D Adsens Adaptive Filter Sensitivity Controls the stability and response time of the scale Settings LIGHT default Fastest response to small weight changes but less stable MEDIUM Has a ...

Page 31: ...etween the primary and secondary formats only displays under Secondary Settings ON default OFF Table 4 5 Format Primary and Secondary Menu Parameters Parameter Description wzero Zero Calibration Executes the zero calibration process See Section 5 1 on page 40 zrocnt Zero Calibration Count Displays the raw count value at the zero weight A zero calibration WZERO generates this raw count value Manual...

Page 32: ...rence point after which a new span calibration must be performed This calibration cannot be performed when calibrating a scale for the first time See Section 5 2 1 on page 41 tmpzro Temporary Zero Temporarily zeros the displayed weight of a non empty scale after a span calibration was performed The difference between the temporary zero and the previously calibrated zero value is used as an offset ...

Page 33: ...nd specifies the parity bit to odd even or none Settings 8NONE default 7EVEN 7ODD stpbit Stop Bits Sets the number of stop bits transmitted or received by the port Settings 1 default 2 termin Outgoing Line Termination Sets the termination character for data sent from the port Settings CR LF default CR eoldly End of Line Delay Sets the delay period from when a formatted line is terminated to the be...

Page 34: ...eration of EDP commands and printing REMOTE Configures the port to operate as a serial scale input termin Outgoing Line Termination Sets the termination character for data sent from the port Settings CR LF default CR echo Echo Specifies if characters received by the port are echoed back to the sending unit Settings ON default OFF respns Response Specifies if the port transmits replies to serial co...

Page 35: ... sent from the port Settings CR LF default CR RESPNS Specifies if the port transmits replies to serial commands Settings ON default OFF client Ethernet Client Allows the 680HE to send EDP commands to external devices Sub parameters ECHO Specifies if characters received by the port are echoed back to the sending unit Settings ON default OFF EOLDLY End of Line Delay Sets the delay period from when a...

Page 36: ...tare INDUST provides a set of sub parameters to allow customization of tare clear and print functions in non Legal for Trade scale installations indset Industrial Settings Displays when REGULA parameter is set to INDUST See Section 4 4 5 2 on page 32 consnu Consecutive Numbering Allows sequential numbering for print operations the value is incremented following each print operation which includes ...

Page 37: ...in Original elevation in meters for gravity compensation displays when LOCALE parameter is set to ON Enter value 9999 9999 345 default latdst Latitude of Destination Destination latitude to nearest degree for gravity compensation displays when LOCALE parameter is set to ON Enter value 0 90 45 default eledst Elevation of Destination Destination elevation in meters for gravity compensation displays ...

Page 38: ...ings NO default YES prntpt Print Preset Tare Add preset tare PT to keyed tare print Settings YES default NO prthld Print Hold Print during display hold Settings NO default YES hldwgh Hold Weighment Allow weighment during display hold Settings NO default YES motwgh Motion Weighment Allow weighment in motion Settings NO default YES ovrbse Overload Base Zero base for overload calculation Settings CAL...

Page 39: ...c entry up to 1000 characters Accum a nl da ti nl default DEST 1 2 Destination ports Settings RS2321 default RS2322 RS485 TCPC TCPS USB SRLCRD NONE DEST 2 default sptfmt Setpoint Format Setpoint print format string FORMAT Enter characters Alphanumeric entry up to 1000 characters scv sp spm nl default DEST 1 2 Destination ports Settings RS2321 default RS2322 RS485 TCPC TCPS USB SRLCRD NONE DEST 2 d...

Page 40: ...ic entry up to 8 characters N default pos Positive Polarity token when the weight is positive Settings SPACE default NONE neg Negative Polarity token when the weight is negative Settings SPACE NONE default pri Primary Units token when streaming primary units Enter characters Alphanumeric entry up to 8 characters L default sec Secondary Units token when streaming secondary units Enter characters Al...

Page 41: ... MANUAL Requires a BATSTR input command to run the batch sequence Table 4 16 Setup Setpoints Menu Parameters Setup setpnt batchg setpt1 Setpt2 8 sptcfg kind off gross net gross net accum posrel negrel pctrel pause delay waitss countr autojg coz inmotn inrnge btchpr timer concur tod always never Section 4 4 8 1 on page 35 Section 4 4 8 3 on page 36 Section 4 4 8 1 on page 35 Section 4 4 8 3 on page...

Page 42: ... VALUE BNDVAL Enter value 0 0 99999 0 0 0 default hystrs Hysteresis Specifies a band around the setpoint value which must be exceeded before the setpoint once off can trip on again Enter value 0 0 99999 0 0 0 default preact Preact Type Allows the digital output associated with a setpoint to shut off before the setpoint is satisfied to allow for material in suspension Settings OFF default ON Adjust...

Page 43: ...e relative setpoint alarm Alarm Specify ON to display the word ALARM on the primary display while the setpoint is active batch setpoints or while the setpoint is not tripped continuous setpoints Settings OFF default ON clracM Clear Accumulator Specify ON to clear the accumulator when the setpoint is satisfied Settings OFF default ON clrtar Clear Tare Specify ON to clear the tare when the setpoint ...

Page 44: ...default NET output Output Specifies the voltage or current tracked by the analog output Settings 0 10V default 0 20MA 4 20MA erract Error Action Specifies how the analog output responds to system error conditions Settings FULLSC default Set to full scale 10 V or 20 mA HOLD Holds current value ZEROSC Sets to zero value 0 V 0 mA or 4 mA min Minimum Weight Specifies the minimum weight value tracked b...

Page 45: ...ccumulator value Read Only prtacm Print Accumulator Prints the accumulator value to specified port if configured clracm Clear Accumulator Clears the accumulator value Table 4 20 Accumulator Menu Parameters Parameter Description dsptar Display Tare Displays the current tare value Read Only clrtar Clear Tare Clears the current tare value Table 4 21 Tare Menu Parameters ACCUM dspacm prtACm CLRACm TAR...

Page 46: ...ee Section 5 2 on page 41 if the application requires a rezero last zero or temporary zero 4 Ensure there is no weight on the scale 5 Press to perform a zero calibration ok displays 6 Press zrocnt displays See Section 4 4 3 on page 25 for more information on zrocnt 7 Press wval displays 8 Press The current test weight value displays 9 Press and use the numeric keypad to enter a new value if necess...

Page 47: ...mpzro or last zero lstzro A rezero rezero can be done after calibration See below for information on these alternative zeros 5 2 1 Last Zero This takes the last push button zero in the system from weigh mode and uses it as the new zero reference point after which a new span calibration must be performed This calibration cannot be performed when calibrating a scale for the first time A last zero ca...

Page 48: ...erform a last zero calibration 4 Apply the span calibration weight to the scale 5 Send the command SC WVAL s xxxxx where xxxxx is the exact value of the span calibration weight applied to the scale 6 Send the command SC WSPAN s to calibrate the span point Continue on to step 7 to calibrate additional linearization points or proceed to step 11 7 Apply weight equal to the first linearization point t...

Page 49: ...aved the configuration file provides a backup which can be quickly restored to the indicator if needed Alternatively the file can be edited within Revolution and downloaded back to the indicator 6 2 Saving and Transferring Data Revolution has a module to save and transfer data It is the preferred method over using ProComm or Hyper Terminal 6 2 1 Saving Indicator Data to a Personal Computer Configu...

Page 50: ...do keys providing functions which are not represented by a key on the front panel For example to enter a 15 lb tare weight using serial commands 1 Type K1 and press Enter or Return 2 Type K5 and press Enter 3 Type KTARE and press Enter Command Function KZERO In weigh mode this command acts like pressing the Zero key KGROSSNET In weigh mode this command acts like pressing the Gross Net key KGROSS D...

Page 51: ...d unlocks specified front panel key x KPRINT KUNITS KTARE KGROSSNET KZERO K0 K9 KDOT KCLEAR example to unlock the Print key enter KUNLOCK KPRINT Command Function DUMPALL Returns a list of all parameter values DUMPAUDIT Returns the Audit Trail information KDUMPAUDIT Returns the Audit Trail information on the same port which the EDP command was sent AUDIT LRVERSION Returns the legally relevant firmw...

Page 52: ...andstill time in 0 1 second intervals 10 1 second 0 600 10 default SC OVERLOAD n Overload FS 2 default FS 1D FS 9D FS SC WMTTHRH n Weighment threshold 0 0 99999 0 1000 0 default SC NUMWEIGH n Number of weighments 0 4294967295 uint_32_t_max 0 default SC MAX_WEIGHT n Maximum weighment 999999 999999 0 default SC MAX_DATE n Date of maximum weighment Up to 25 alphanumeric characters SC DIGFLTR1 n SC DI...

Page 53: ...s the linearization point is not used 0 00001 999999 99999 0 0 default SC WLIN C1 n SC WLIN C4 n Perform linearization calibration on points 1 4 SC LC CD n Deadload coefficient raw count value 0 16777215 8386509 default SC LC CW n Span coefficient raw count value 0 16777215 2186044 default SC LC CZ n Temporary zero raw count value 0 16777215 2186044 default SC REZERO n Perform the Rezero calibrati...

Page 54: ... CR LF default CR USB ECHO USB echo ON default OFF USB RESPONSE USB response ON default OFF USB EOLDLY USB end of line delay 0 255 0 default A valid IP consists of four numbers in the range of 0 to 255 separated by a decimal point 127 0 0 1 and 192 165 0 230 are valid IP addresses Table 7 6 Internet Setting Commands Command Description Values STRM FORMAT n Stream format RLWS default CRDNAL WTRNIX ...

Page 55: ...he brightness of the LED display LOW default HIGH LOCALE Enable gravity compensation OFF default ON FACTOR LAT LOC Origin latitude to nearest degree for gravity compensation 0 90 45 default ELEV LOC Origin elevation in meters for gravity compensation 9999 9999 345 default DEST LAT LOC Destination latitude in degrees for gravity compensation 0 90 45 default DEST ELEV LOC Destination elevation in me...

Page 56: ...EADJ n Preact adjustment percentage 0 0 100 0 50 0 default SP PRESTAB n Preact learn stability in tenths of a second 0 65535 0 default SP PCOUNT n Preact learn interval 1 65535 1 default SP BATCH n Batch step enable OFF default ON SP CLRACCM n Clear accumulator enable OFF default ON SP CLRTARE n Clear tare enable OFF default ON SP PSHACCM n Push accumulate OFF default ON ONQUIET SP PSHPRINT n Push...

Page 57: ...D DEST1 AUD DEST2 Audit trail port Table 7 11 Print Format Commands Command Description Values DIO b s Sets DIO type OFF default OUTPUT PRIM PRINT SEC TARE UNITS ZERO BATRUN BATSTR BATPAS BATRST BATSTP CLEAR CLRACC CLRCN CLRTAR DSPACC DSPTAR GROSS KBDLOC NET NT GRS Valid bit values b are 1 4 For commands ending with s s is the slot assigned to the digital I O 0 Slot 0 is onboard Table 7 12 Digital...

Page 58: ...nnn UU XAP n Returns the accumulator value in primary units XAS n Returns the accumulator value in secondary units XG n Returns the gross weight in displayed units nnnnnnnnn UU XGP n Returns the gross weight in primary units XGS n Returns the gross weight in secondary units XN n Returns the net weight in displayed units nnnnnnnnn UU XNP n Returns the net weight in primary units XNS n Returns the n...

Page 59: ...units G2 Gross weight in non displayed units N Net weight in displayed units N2 Net weight in non displayed units T Tare weight in displayed units T2 Tare weight in non displayed units A Accumulated weight in displayed units AC Number of accumulator events 5 digit counter AD Date of last accumulator event AT Time of last accumulator event UID Unit ID number CN Consecutive number NLnn New line nn n...

Page 60: ... structure To access the print format menu the indicator must be in setup mode Section 4 1 on page 21 8 2 1 Using the Front Panel Use the print format menu to customize the print formats and to edit the print format strings by changing the ASCII characters in the format string See Section 3 3 2 on page 16 for the alphanumeric entry procedure to edit the print format string Some characters cannot b...

Page 61: ...nt to be used as part of a batch sequence its batch sequence BATCH parameter must be set to ON If a setpoint is defined and enabled but its Batch Sequence parameter is set to OFF the setpoint operates as a continuous setpoint even during batch sequences In applications which contain both batch setpoint routines and continuous setpoints it is good practice to keep continuous setpoints separate from...

Page 62: ...s at center of zero No value is required for this setpoint X INMOTN In Motion Monitors for an in motion condition The digital output associated with this setpoint is activated when scale is not at standstill No value is required for this setpoint X INRNGE In Range Monitors for an in range condition The digital output associated with this setpoint is activated when the scale is within capacity rang...

Page 63: ...UN BATCHG MANUAL Setpoint 1 ensures the hopper has enough material to start the batch If the hopper weight is 300 lb or higher setpoint 1 is tripped SETPT1 KIND GROSS VALUE 300 TRIP HIGHER ALARM ON BATCH ON Setpoint 2 waits for standstill then performs a tare to put the indicator into net mode SETPT2 KIND WAITSS PSHTAR ON Setpoint 3 is used as a reference relative setpoint for setpoint 4 SETPT3 KI...

Page 64: ...If the timer expires before setpoint 5 starts digital output 4 is turned on as an alarm to signal a process fault SETPT6 KIND TIMER VALUE 100 START 4 END 5 DIGOUT 4 9 2 2 Example 2 The following example uses six setpoints to control a two speed fill operation where both fast and slow feeds are on simultaneously Bits 1 and 2 in the Digital I O menu Section 4 4 9 on page 38 are assigned to batch sta...

Page 65: ...CH ON Setpoint 5 controls the slow fill operation When the net weight reaches 200 lb the slow fill is stopped the indicator waits for standstill and performs a push print operation using the SPFMT ticket format SETPT5 KIND NET VALUE 200 TRIP HIGHER PSHPRT WAITSS DIGOUT 2 BATCH ON Setpoint 6 is a continuous setpoint used to allow the slow feed output to be on at the same time as the fast fill The s...

Page 66: ...ires and unspecified grounds in wiring these issues cause erratic readings and shifts in weight readings Check all cable shields to ensure grounding is made at only the locations specified in the installation drawings 10 3 Troubleshooting Tips Table 10 1 lists general troubleshooting tips for hardware and software error conditions Symptom Possible Cause Remedy 680HE does not power up Bad power sup...

Page 67: ...holder with the positive side up See Section 2 8 on page 13 for replacement battery details 10 5 Board Replacement Use anti static protection for grounding and to protect components from electrostatic discharge ESD when working inside the 680HE enclosure Procedures requiring work inside the 680HE must be performed by qualified service personnel only To replace a 680HE board use the following proce...

Page 68: ...n mode voltage 950 mV vvvvvv Gross underload limit Gross value exceeds underload limit battery low Scrolls across display every 30 seconds when battery is low tare in motion not allowed Scrolls across display when attempting to perform a tare while weight is in motion if in motion tares are not allowed negative tare not allowed Scrolls across display when attempting to perform a negative tare if a...

Page 69: ...ta Format STX POL wwwwwww UNIT G N S TERM ASCII 02 decimal Polarity space Positive Negative Weight 7 digits right justified dummy zeroes decimal point with no leading zeroes except for leading zero immediately preceding the decimal point Leading zeroes transmitted as spaces L pounds K kilograms T tons G grams O ounces G Gross N Net Status space valid I Invalid M Motion O Over under range Z COZ CR L...

Page 70: ...cimal place 1 0 0 x 0 01 2 decimal places 1 0 1 x 0 001 3 decimal places 1 1 0 x 0 0001 4 decimal places 1 1 1 x 0 00001 5 decimal places Disp Div MUL1 MUL0 Multiplier 0 1 x1 1 0 x2 1 1 x5 Even parity bit Requires EDP Port setup Status Word A Status Word C ASCII 20h space Even parity bit Requires EDP Port setup Status Word B 0 Gross Display Mode 1 Net Display Mode 0 Positive indicated weight value...

Page 71: ...rate is the number of weight readings the indicator takes per second SMPRAT This can be 6 25 7 5 12 5 15 25 30 50 60 or 120 hertz readings per second Set the A D sample rate to the lowest setting required for the application Lower settings result in better stability 11 6 1 Digital Rolling Average Filter AVGONL The digital rolling average filter uses mathematical averaging with three stages These c...

Page 72: ...adings when the weight change remains less than the defined threshold value The filter automatically applies less value to each successive A D reading the longer the weight change is less than the threshold value The amount of value given to the most recent A D reading is determined by the sensitivity setting Adaptive Filter Sensitivity ADSENS Adaptive filter sensitivity ADSENS can be set to HEAVY...

Page 73: ...n Scale Tare In System Front Panel Key Tare Front Panel Key Zero NTEP Zero No 000000 Zero Yes Clear tare Zero Negative No No action Zero Yes Clear tare Zero Positive No Tare Zero Yes Tare Zero Canada Zero No 000000 Zero Yes Clear tare Clear tare Negative No No action Zero Yes Clear tare Clear tare Positive No Tare Zero Yes No action Clear tare OIML Zero No 000000 Zero Yes Clear tare Zero and Clear...

Page 74: ...69 45 e 101 65 Ctrl F ACK 06 06 38 26 F 70 46 f 102 66 Ctrl G BEL 07 07 39 27 G 71 47 g 103 67 Ctrl H BS 08 08 40 28 H 72 48 h 104 68 Ctrl I HT 09 09 41 29 I 73 49 i 105 69 Ctrl J LF 10 0A 42 2A J 74 4A j 106 6A Ctrl K VT 11 0B 43 2B K 75 4B k 107 6B Ctrl L FF 12 0C 44 2C L 76 4C l 108 6C Ctrl M CR 13 0D 45 2D M 77 4D m 109 6D Ctrl N SO 14 0E 46 2E N 78 4E n 110 6E Ctrl O SI 15 0F 47 2F O 79 4F o ...

Page 75: ... 9 Front Panel Display Characters Refer to Figure 11 6 for the seven segment LED character set used on the front panel display for alphanumeric characters Figure 11 6 680HE Display Characters 9 E Q F R G S 0 H T 1 I U 2 J V 3 K W 4 L X 5 A M Y 6 B N Z 7 C O 8 D P ...

Page 76: ...o RS 232 three wire RS 485 422 five wire Micro USB device Ethernet 10 100 Status Annunciators Eight LED annunciators Display Six 2 5 63 5 mm tall seven segment digits Keys Buttons Flat membrane panel tactile feel 18 buttons Temperature Range Legal 14 104 F 10 40 C Industrial 14 122 F 10 50 C EMC Immunity 10 V m Dimensions W x H x D Overall 14 0 x 11 8 x 6 5 in 355 6 x 299 7 x 165 1 mm Enclosure 12...

Page 77: ......

Page 78: ...Canada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 Rice Lake Weighing Systems is an ISO 9001 registered company Rice Lake Weighing Systems Specifications subject to change without notice www ricelake com June 11 2020 PN 197709 Rev A ...

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