RHINO RHINO TX235 Operator'S Manual Download Page 1 | Manualshive

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RHINO RHINO TX235 Operator'S Manual Download Page 1

©2007 Alamo Group Inc.

TX235

Published 02/07

Part NO. 00767122C

OPERATOR’S MANUAL

RHINO

®

1020 S. Sangamon Ave.
Gibson City, IL 60936
800-446-5158
Email: [email protected]

TURF FLEX

FINISHING MOWER

This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment.

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Summary of Contents for RHINO TX235

Page 1: ...446 5158 Email parts servis rhino com TURF FLEX FINISHING MOWER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ...

Page 2: ...afety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Page 3: ...hown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Gui...

Page 4: ...A Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased DealerSales...

Page 5: ...ND LIFT ARM ATTACHMENT 3 3 HYDRAULIC CYLINDER ATTACHMENT 3 4 WING MOWER ATTACHMENT 3 4 CASTER WHEEL ATTACHMENTS REAR MOWER 3 5 CASTER WHEEL ATTACHMENTS WING MOWER 3 5 REAR MOWER ATTACHMENT 3 6 DRIVELI...

Page 6: ...he Power Take Off PTO 4 29 PTO RPM and Ground Speed 4 30 Operating the Mower 4 30 Shutting Down the Implement 4 32 DISCONNECTING THE MOWER FROM THE TRACTOR 4 33 MOWER STORAGE 4 34 TRANSPORTING THE TRA...

Page 7: ...Safety Section 1 1 2007 Alamo Group Inc SAFETY SECTION...

Page 8: ...re intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL r...

Page 9: ...or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision M...

Page 10: ...y NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the in...

Page 11: ...or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin se...

Page 12: ...ROPS SG 7 BEFORE leaving the tractor seat always set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving par...

Page 13: ...be hazardous to your health SG 23 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death SG 26 O...

Page 14: ...at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles SGM 4 Extreme care should be taken when opera...

Page 15: ...riodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck SGM 12 The Mower is designed for certain mowing applications and is rated to cut up to a specifi...

Page 16: ...ill also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 Do not turn so sharp or lift m...

Page 17: ...uld cause strains or other injury Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury Use the Tongue Jack for lifting the Implement only Overloading the Tongue Jack c...

Page 18: ...oads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak...

Page 19: ...d out several times prior to starting any maintenance or repair work S3PT 09 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Impl...

Page 20: ...ave sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn SG 37 All Safety Shields Guards and Safety devices including but not limited to the Deflecto...

Page 21: ...yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death STL 1 In wet conditions where there is a likelihood of material collec...

Page 22: ...ote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on t...

Page 23: ...103 1 WARNING 540 RPM PTO 16 03200347 1 REFLECT SMV 17 1458392 2 REFLECT Red Reflectors 18 1458393 1 REFLECT Amber Reflector 19 000678 2 INSTRUCT Grease Fitting Inside 20 00755691 3 INSTRUCT Lube and...

Page 24: ...English please find someone who knows how to read English P N 00725746 DANGER Stay clear when lowering or raising wings P N 00753840 DANGER Guard Missing Do Not Operate If you see this decal Do Not Op...

Page 25: ...P N 00756059 DANGER Make certain that drivelines are correct length and are securely attached P N 00756494 WARNING Do not operate with Belt Shield removed Finger s may be pinched off if get caught bet...

Page 26: ...SAFETY TX235 02 07 Safety Section 1 20 2007 Alamo Group Inc SAFETY PELIGRO Spanish Translation for Driveline Safety P N 00773723...

Page 27: ...Safety Section 1 21 2007 Alamo Group Inc SAFETY DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in...

Page 28: ...s thrown with great force by blades or by contact Always replace guards which have been removed for maintenance Never operate with guards missing or broken Chain guards gearbox driveline shields rubbe...

Page 29: ...the operator and passerby Do Not let rotating blades contact solid objects like rocks posts curbs or guard rails Operate only if all Guards Deflectors are in place and in good condition Do Not operate...

Page 30: ...Safety Section 1 24 2007 Alamo Group Inc SAFETY DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in...

Page 31: ...TY RHINO LOGO P N D301 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 Red Reflector Keep reflectors clean and visible P N 14583...

Page 32: ...07 Alamo Group Inc SAFETY Information that Grease Fitting is present and must apply grease P N 000678 10 Hour Lubrication Decal P N 00755691 Attention Do not operate until all slip clutches are proper...

Page 33: ...Inc SAFETY Operator s Manual with repair parts and warranty was attached to this implement during final inspection P N 00763977 IMPORTANT Required For Jackshaft Unit Suggested for standard shaft P N D...

Page 34: ...n 1 28 2007 Alamo Group Inc SAFETY Name Decal TURF FLEX 00763535 MODEL Name TX235 00769825 Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order o...

Page 35: ...peration and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s r...

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Page 81: ...Introduction Section 2 1 2007 Alamo Group Inc INTRODUCTION SECTION...

Page 82: ...and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and t...

Page 83: ...y if they have read Operator s Manual been trained in safe operation of the machine and are physically large and strong enough to reach and operate controls easily For Non Agricultural use OSHA ASAE S...

Page 84: ...2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored onl...

Page 85: ...Assembly Section 3 1 2007 Alamo Group Inc ASSEMBLY SECTION...

Page 86: ...up mower as received from the factory with these instructions Mower is shipped in bundles Open parts box and lay parts out to make location easy Refer to parts list and exploded view drawings for more...

Page 87: ...Pin 3 Retain with 1 2 x 1 1 2 bolt 4 flatwasher 5 and locknut 6 Figure 3 Remove the Attaching Pin 7 from the Main Frame Attach the Right and Left Lift Arm to the Main Frame with attaching Pin 7 Secur...

Page 88: ...e Wing Hydraulic Cylinders to the Main Frame and toggle links with pins provided Asm R 0325 WING MOWER ATTACHMENT NOTE The Wing Mowers are right and left mowers The offset rear caster wheel is to the...

Page 89: ...NOTE Caster Wheel Mounting Beams Item 1 may be shipped attached to deck CASTER WHEEL ATTACHMENTS WING MOWER Attach the right and left Axle Arm Weldment 1 to the deck with bolts 2 flatwasher 3 and loc...

Page 90: ...pin in with hammer this will damage the Pivot Tube Pin should slide in with very lit tle resistance Attach the Rear Cylinder 4 to Rear Lift Arm 1 with Pin 2 and secure with Bolt 3 Attach Rear Lift Arm...

Page 91: ...n the locknuts 2 alternately until they have reached the proper torque Refer to Torque Chart in Maintenance Section JACKSTAND AND HOSE ATTACHMENT All drivelines are equipped with slide collar on end y...

Page 92: ...the Tractor Hydraulics On the Hose P N 02905100 at the Tractor disconnect install Fitting P N 02957691 3 SPOOL VALVE Cap the two side ports of the Manifold and connect the wing hoses to Hoses P N 0290...

Page 93: ...ASSEMBLY TX235 02 07 Assembly Section 3 9 2007 Alamo Group Inc ASSEMBLY...

Page 94: ...to give 8 overlap and 4 loop 3 Adjust to give dimensions shown 4 Secure loops by running a plastic tie through rope braids 2 to prevent slipping WING DRIVELINE ATTACHMENT Standard Driveline Attach th...

Page 95: ...Operation Section 4 1 2007 Alamo Group Inc OPERATION SECTION...

Page 96: ...ry mower and are not of a Turf Flex cutter Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in good operational condition Th...

Page 97: ...3 16 Side Skirts 3 16 x 6 Slip Clutch Protection Std Main Driveline Cat 4 CV Wing Drivelines Cat 3 Transport Wheels 2 26 00 x 12 00 x 12 6 Bolt Transport Wheel Width 86 Caster Wheels 12 18 00 x 8 50...

Page 98: ...Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PER...

Page 99: ...equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be c...

Page 100: ...eeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those...

Page 101: ...the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at al...

Page 102: ...hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards...

Page 103: ...e upside down to lower the mower There is also a 2 difference between both settings Figure 3 4 6 Securely attach the mower safety chain to the tractor drawbar or drawbar support frame 7 Lower the jack...

Page 104: ...riming Hydraulic Cylinders must be filled with hydraulic oil before releasing the wing transport locks to lower the mower Hydraulic cylinders and lines are filled by holding the valve control levers i...

Page 105: ...VELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar ba...

Page 106: ...e assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO...

Page 107: ...osition the mower to the point where the telescoping driveline is at its maximum extension Completely shut down the tractor and secure in position Mark the inner driveline shield 1 8 from the end of t...

Page 108: ...hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply th...

Page 109: ...as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor...

Page 110: ...ke fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 9 2 Mower Pre Operation Inspection Service Before each mowe...

Page 111: ...is equipped securing the mower to the tractor OPS R 0073 Ensure the driveline integral shields are in good condition and rotate freely Inspect that all bolts and screws are in position and are proper...

Page 112: ...ling beneath Replace damaged worn and missing knives as complete sets to maintain cuttershaft balance Remove any grass or other debris which may be wrapped around the cuttershafts Inspect the conditio...

Page 113: ...hields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing bro...

Page 114: ...mower All safety decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks on hitch The tow chain is secured to the tractor mower The hydraulic cylinders pin...

Page 115: ...lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering lin...

Page 116: ...ng and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the follow...

Page 117: ...ked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disenga...

Page 118: ...wer positioned on an embankment or other inclined position to prevent overturning the mower DO NOT raise the mower until all blade movement has come to a complete stop After each section is fully rais...

Page 119: ...e speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the mower whe...

Page 120: ...serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse o...

Page 121: ...RACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals...

Page 122: ...he mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them...

Page 123: ...n spread cut material better reduce streaking and make the final cut more uniform SRM 01 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders...

Page 124: ...ation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the trac...

Page 125: ...o Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate...

Page 126: ...wer head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or...

Page 127: ...ely supported by a block before raising the mower Once the mower tongue is being supported entirely by the jack remove the hitch bolt locknut and washers Disconnect the hydraulic hose from the tractor...

Page 128: ...y touch up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower and...

Page 129: ...y or death SG 10 Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Raise the mower sections and ensure...

Page 130: ...19 Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never t...

Page 131: ...s and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionall...

Page 132: ...th the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downwa...

Page 133: ...eplace with special RHINO belt Blade loose on Spindle Tighten blade bolt securely Note Left hand threads Torque to 150 ft lbs Conditions too wet for mowing Allow grass to dry before mowing Material Di...

Page 134: ...Reduce tractor ground speed but too tall or heavy maintain full PTO rpm Cut material twice one high pass and then mow at desired height Cut a partial swath Oil on belt from overlubricate Be careful n...

Page 135: ...maged Belt Rollover high shock loads or Replace belt installation damage Belt Breakage High shock loads Avoid abusive mowing Avoid hitting the ground or large obstructions Belt came off drive Check dr...

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Page 137: ...Maintenance Section 5 1 2007 Alamo Group Inc MAINTENANCE SECTION...

Page 138: ...MATION Do not let excess grease collect on or around parts particularly when operating in sandy areas The illustrations below shows lubrication points The chart gives the frequency of lubrication in h...

Page 139: ...ing It is recommended that the oil level plug be removed after every 8 to 10 hours of operation and oil added until it runs out of the Test Plug hole The Test Plug hole is located on the back of the G...

Page 140: ...box is filled from factory with proper lube level To check oil level remote test plug on front side gear It is recommended that oil level plug be removed every 100 hours of operation and oil added unt...

Page 141: ...heel Hub and Gauge Wheel Pivot Grease after 8 hours of use Mnt R 0267 BLADE SPINDLE LUBRICATION Blade spindles must be lubricated daily every 8 hrs Mnt R 0269 Access lubrication fitting through hole i...

Page 142: ...ther side of the U Joint If there is noticeable movement in the Driveline replace the U joint before it causes severe damage to the Driveline Points A and B MUST be lubricated every 8 hours The Drivel...

Page 143: ...ctivated locking collar slides freely and locking ball is seated on the groove on the PTO shaft A loose yoke could slip off and result in personal injury or damage to mower BLADE SERVICING Inspect bla...

Page 144: ...id personal injury Always block the cutter up to prevent if from falling when the blades and or carrier are being serviced When sharpening blades grind each end the same amount to maintain balance Unb...

Page 145: ...ds applied to center of length DO NOT OVERTIGHTEN Tighten jam nut item 1 BELT REMOVAL INSTALLATION Shut off mower and tractor Remove belt shield fasteners and belt shields Loosen tension on belts as d...

Page 146: ...ither side of the shaft and support across vice or other convenient means Remove bearing by driving as described in step 2 4 Clean all parts and reassemble with new parts can proceed ASSEMBLY 1 Press...

Page 147: ...ke replacements immediately 5 Store the cutter in a clean dry place with the cutter housing resting on blocks 6 Use spray touch up enamel where necessary to prevent rust and maintain the appearance of...

Page 148: ...Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is appr...

Page 149: ...ual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require...

Page 150: ...TX235 SOM 02 07 P N 00767122C Printed U S A TX235 TURF FLEX Rotary Mower...

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