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Effective: 11-30-2020 

Replaces: 06-01-2017 

P/N 241086 Rev. 11

INSTALLATION AND 

OPERATION MANUAL

For Sizes 182, 260, 330, 

400, Types H and WH – 

Boilers & Water Heaters

WARNING:

  If  these  instructions  are  not  followed  exactly,  a  fire  or  explosion  may 

result causing property damage, personal injury or death

FOR YOUR SAFETY:

 Do not store or use gasoline or other flammable vapors and 

liquids or other combustible materials in the vicinity of this or any other appliance. To 

do so may result in an explosion or fire.

WHAT TO DO IF YOU SMELL GAS:

 

•   Do not try to light any appliance.

  •   Do not touch any electrical switch; do not use any phone in your building.

  •   Immediately call your gas supplier from a neighbor’s phone. Follow the gas   

      supplier’s instructions.

  •   If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or 

the gas supplier.

D-2 Power

Vent

This manual should be maintained in legible condition and kept adjacent to the heater or in another safe place for 

future reference.

Summary of Contents for Raypak D-2 182

Page 1: ... of this or any other appliance To do so may result in an explosion or fire WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service mus...

Page 2: ...igures and table throughout Text added to General Specifications on page 4 Dimension table moved to page 5 Figures 1 and 2 revised on page 5 Venting text revised on page 7 Figure 4 revised on page 8 Start Up Procedures point 1 text revised on page 12 Figure in Illustrated Parts List revised on page 14 ...

Page 3: ...nal injury death or substantial property damage if ignored ACAUTION Indicates the presence of hazards or unsafe practices which could cause minor personal injury or product or property damage if ignored CAUTION CAUTION used without the warning alert symbol indicates a potentially hazardous condition which could cause minor personal injury or product or property damage if ignored NOTE Indicates spe...

Page 4: ...re harness Model No Discharge Collar Size Kit Number Factory Wired 182 4 008757 120V 260 4 008757 120V 330 4 008758 120V 400 4 008758 120V Table A D 2 Kits NOTE The D 2 Power Vent comes factory wired for 120V but can be field converted for 240V operation See wiring diagrams from page 9 4 INSTALLATION The equipment must be installed in accordance with local codes or in the absence of local codes wi...

Page 5: ...ssembly downward Snap the mounting brackets into their appropriate slot to hold the Power Vent in position Note While twisting you may notice some roughness this is due to a tight seal between the flue collar and the Power Vent flue box 12 Re mount the access panel 13 Re mount the front door along with the knurled screw on the heater D 12 95 32 9 cm B C 1 88 4 78 cm OFFSET 4 38 11 13 cm OFFSET LEF...

Page 6: ...e 4 ft 1 2 m below or to side of opening 1 ft 30 cm above opening 3 ft 91 cm K 3 ft 91 cm above if within 10 ft 3 m horizontally 6 ft 1 83 m L Clearance above paved sidewalk or paved driveway located on public property Slip hazard due to frozen condensate Slip hazard due to frozen condensate M Clearance under veranda porch deck or balcony 12 in 30 cm 1 In accordance with the current ANSI Z223 1 NF...

Page 7: ...y to ensure that all joints are sealed properly and are airtight The vent must be installed to prevent the potential accumulation of condensate in the vent pipes It is recommended that 1 The vent be installed with a slight downward slope of not more than 1 4 per foot of horizontal run to the vent terminal 2 The vent be insulated through the length of horizontal run For appliances installed in extr...

Page 8: ...V W Figure 5 Wire Harness Note The 90 elbow must be used as the termination cap The D 2 Power Vent assembly includes a wire harness shown in Figure 5 which provides quick connections with the respective controls in the heater control box The harness is of sufficient length to fit the appliance for which it is sized The wiring diagrams that follow are for basic on off units The same basic connectio...

Page 9: ...9 Note Use the wiring diagram provided with the heater 7 WIRING DIAGRAMS 182 260 WH1 ...

Page 10: ...10 182 260 H4 W1 ...

Page 11: ...11 Note Use the wiring diagram provided with the heater 330 400 H4 WH1 ...

Page 12: ...tor starts draft proving switch closes b Heater pump starts flow switch closes c Ignition module energized d Check for spark at gas pilot 5 Turn operating control to end call for heat 6 Wait a minimum of 60 seconds 7 Open pilot gas valve a Repeat procedure outlined in 4 above 8 After pilot gas is proven and main safety shutoff valve is energized a Main burners will ignite 9 Heater will operate unt...

Page 13: ... 4 Elbow 4 90 with Screen 010827F 010827F 5 Combustion Flue Box Green 008682F 008683F Cool Dark Grey 013854F 013855F 6 Base Assembly 008684F 008685F 7 Flue Collar 008686F 008686F 8 Flue Adapter 008687F 008688F 9 4 Flange 008689F 008689F 16 Seal Gasket 015040F 015040F 10 Blower Adapter Green 008690F 008690F Cool Dark Grey 013858F 013858F 11 Control Cover Green 008691F 008691F Cool Dark Grey 013856F...

Page 14: ...14 NOTES ...

Page 15: ...15 NOTES ...

Page 16: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com ...

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