background image

31

AIRFLOW PERFORMANCE — 20 TON [70.3kW] — SIDEFLOW (240) 

0.

1[

.02]

0.

2[

.05]

0.

3[

.07]

0.

4[

.10]

0.

5[

.12]

0.

6[

.15]

0.

7[

.17]

0.

8[

.20]

0.

9[

.22]

1.

0[

.25]

1.

1[

.27]

1.

2[

.30]

1.

3[

.32]

1.

4[

.35]

1.

5[

.37]

1.

6[

.4

0]1

.7

[.42]

1.

8[

.45]

1.

9[

.47]

2.0

[.50]

RP

MW

RP

MW

RP

MW

RP

MW

RP

MW

RP

MW

RP

MW

RP

MW

RPM

WR

PM

WR

PM

WR

PM

WR

PM

WR

PM

WR

PM

W

RPM

WR

PM

WR

PM

W

RPM

WR

PM

W

6400

[3020

]—

——

632

2007

654

2111

676

2218

698

2328

719

2439

741

2553

763

2670

785

2789

810

3065

830

3203

850

3342

869

3481

888

3621

906

3761

923

3902

937

4121

6600

[3114

]—

——

642

2106

664

2217

686

2330

707

2446

729

2564

751

2685

773

2808

798

3060

819

3201

838

3342

857

3484

876

3626

894

3769

912

3912

930

4056

944

4271

6800

[3209

]—

——

630

2100

652

2215

674

2332

696

2452

718

2574

739

2699

761

2826

783

2955

807

3202

827

3346

846

3490

865

3634

884

3780

901

3926

919

4072

933

4283

950

4432

700

0[

3303]

———

641

2213

663

2334

684

2458

706

2585

728

2713

750

2844

772

2977

796

3207

816

3352

835

3499

854

3646

873

3794

891

3942

909

4091

926

4240

940

4448

957

4603

720

0[

3398]

——

——

630

2211

651

2336

673

2464

695

2594

717

2727

739

2862

761

2999

783

3139

805

3362

825

3511

844

3661

863

3811

881

3961

898

4112

916

4264

932

4417

947

4624

964

4784

7400

[3492

]—

641

2338

663

2470

684

2604

706

2741

728

2880

750

3021

772

3165

795

3375

815

3526

834

3678

853

3831

871

3984

889

4137

906

4292

923

4447

938

4650

954

4810

971

4976

7600

[3586

]—

630

2339

652

2475

674

2613

696

2754

718

2897

740

3043

761

3190

783

3341

805

3545

824

3699

843

3854

862

4009

879

4165

897

4322

914

4479

930

4637

945

4841

962

5007

978

5179

7800

[3681

]—

642

2480

664

2622

686

2767

707

2914

729

3064

751

3216

773

3370

795

3567

815

3723

834

3880

852

4038

870

4197

888

4356

905

4515

922

4675

936

4878

953

5043

969

5214

986

5392

800

0[

3775]

632

2485

654

2631

676

2780

698

2931

719

3085

741

3241

763

3399

785

3559

806

3750

825

3910

844

4070

862

4231

880

4392

897

4554

914

4717

930

4880

944

5084

961

5255

977

5432

993

5616

820

0[

3869]

644

2640

666

2793

688

2948

710

3105

732

3265

754

3427

776

3592

797

3780

816

3942

835

4105

854

4268

871

4432

889

4596

906

4761

922

4927

936

5130

952

5300

969

5477

985

5660

1001

5850

840

0[

3964]

657

2805

679

2964

701

3126

723

3290

745

3456

767

3625

789

3796

808

3978

827

4143

846

4309

864

4475

881

4642

898

4809

915

4977

931

5146

944

5352

961

5528

977

5710

993

5899

1008

6094

8600

[4058]

670

2980

692

3146

714

3314

736

3484

758

3657

780

3832

800

4017

819

4184

838

4352

856

4521

874

4690

891

4860

907

5030

924

5201

937

5408

953

5584

969

5765

985

5954

1001

6148

8800

[4153]

683

3166

705

3338

727

3512

749

3689

771

3868

793

4059

812

4229

831

4399

849

4570

867

4742

884

4914

901

5087

917

5260

933

5434

946

5645

962

5826

978

6013

993

6208

1009

6408

900

0[

4247]

697

3361

719

3540

741

3721

763

3904

785

4089

805

4276

824

4449

842

4622

860

4796

877

4971

894

5146

911

5322

927

5498

939

5712

955

5892

971

6079

986

6272

1002

6472

——

——

9200

[4341]

711

3567

733

3752

755

3939

777

4129

798

4327

817

4502

835

4678

853

4854

871

5031

888

5209

905

5387

921

5565

933

5784

949

5963

964

6149

980

6342

995

6541

1010

6747

————

9400

[4436]

725

3783

747

3975

769

4168

792

4381

811

4558

829

4736

847

4915

865

5094

882

5274

899

5455

915

5636

931

5818

942

6040

958

6225

973

6418

989

6616

1004

6821

—————

960

0[

4530]

739

4010

762

4207

784

4407

805

4617

823

4798

842

4979

859

5161

877

5343

894

5526

910

5709

926

5894

937

6122

952

6307

968

6498

983

6696

998

6901

———————

NOTE: L-Drive left of bold line, M-Drive right of bold line.

COMPONENT AIRFLOW RESISTANCE — 

 20 TON [70.3kW]

AIRFLOW CORRECTION FACTORS — 

 20 TON [70.3kW]

NOTE:  Multiply correction factor times gross performance data — 

 resulting sensible capacity cannot exceed total capacity.

L, 

R

eg

ak

ca

evi

r

D

H0

31

KB

H0

31

KB

ev

ae

hS 

re

wol

B

20 Ton (240

)

Air Flo

wV

oltage  208/230, 460, 575 — 

 3 phase

CFM [L/s

]

External Static Pressure — 

 Inches of Water [kPa

]

M, 

S

]7.

29

55[

 5.

7

]5.

82

73[

 5

]

W[ .

P.

H r

ot

o

M

17-

PV

1

65-

PV

1

ev

ae

hS 

rot

o

M Turns Open

1

3

6

5

4

3

2

4

56

683

658

12

RP

M

756

47

8

20

9

90

7

43

7

847

820

7000

7200

79

3

NOTES: 

1. Factory sheave settings are shown in bold type. 2. Do not set motor sheave below minimum turns open shown. 3. Re-adjustment of sheave required to achieve rated airflow at ARI minimum External Static Pressure 4. Drive data shown is for horizontal airflow with dry coil. Add component resistance (below) to duct resistance to determine 

total External Static Pressure.

631

928

CF

M

6400

6600

680

0

9000

9200

9400

960

0

[3303]

[3398]

860

08

80

0

7400

7600

7800

8000

8200

840

0

[L/s

]

[3020]

[3114]

[3209]

[4436]

[4530]

[3492]

[3586]

[3681]

[3775

][

3869]

[3964]

[4058]

[4153]

[4247]

[4341

]

Resistance — 

 Inches of Water [kPa

]

Wet Coil

70.

0

70.

0

50.

0

50.

0

40.

0

40.

0

20.

0

20.

0

10.

0

10.

0

00.

0

00.

0

00.

0 [.00]

[.00]

[.00]

[.00]

[.00]

[.00]

0.03

0.03

[.01

][

.01]

0.06

0.06

[.02

]

Downflow

0.06

0.06

0.07

0.08

]2

0.[

]1

0.[

]1

0.[

]1

0.[

]1

0.[

]1

0.[

]1

0.[

]0

0.[

02.

0

91.

0

81.

0

61.

0

11.

0

01.

0

90.

0

80.

0

[.03

][

.03]

0.14

0.15

0.12

0.13

[.04]

[.05

]

0.22

]5

0.[

]5

0.[

]4

0.[

]4

0.[

]3

0.[

]3

0.[

]2

0.[

]2

0.[

]2

0.[

]2

0.[

]2

0.[

]1

0.[

]1

0.[

Downflow  Economizer RA Damper Open

03.

0

92.

0

62.

0

52.

0

42.

0

32.

0

02.

0

91.

0

81.

0

71.

0

61.

0

61.

0

51.

0 [.04]

[.04]

[.04]

[.04]

[.04]

[.05

]

0.21

0.22

[.06]

[.06

]

0.27

0.28

[.07

]

]7

0.[

]7

0.[

]7

0.[

]6

0.[

]6

0.[

]5

0.[

]5

0.[

]5

0.[

Horizontal Economizer RA Damper Open

31.

0

21.

0

11.

0

01.

0

01.

0

90.

0

70.

0

70.

0

60.

0

60.

0

50.

0

50.

0

40.

0 [.01]

[.01]

[.01]

[.01]

[.01]

[.02]

0.08

0.09

[.02

][

.02]

0.11

0.12

[.03

]

]3

0.[

]3

0.[

]3

0.[

]3

0.[

]2

0.[

]2

0.[

]2

0.[

]2

0.[

Concentric Grill RXRN-AD86                            

 

& Transition RXMC-CK0

8

57.

0

27.

0

26.

0

95.

0

65.

0

35.

0

44.

0

14.

0

83.

0

53.

0

23.

0

92.

0

62.

0 [.06]

[.07]

[.08]

[.09]

[.09]

[.10]

0.47

0.50

[.14

][

.15]

0.65

0.69

[.19

]

CF

M

640

06

60

06

800

700

0

]8

1.[

]7

1.[

]6

1.[

]5

1.[

]3

1.[

]2

1.[

]2

1.[

]1

1.[

9200

9400

00

69

00

09

00

88

00

68

00

48

00

28

00

08

00

87

00

67

00

47

00

27

[L/s

]

]0

35

4[

]7

42

4[
]3

51

4[
]8

50

4[
]4

69

3[

]1

86

3[
]6

85

3[
]2

94

3[
]8

93

3[

]3

03

3[

]9

02

3[
]4

11

3[
]0

20

3[

Total MB

H

0.97

0.97

0.98

0.98

0.99

0.99

[3775]

[3869]

1.04

Sensible MBH

0.88

0.90

0.92

0.94

1.00

1.00

1.01

1.01

1.03

1.05

1.03

1.03

1.02

1.02

81.

1

21.

1

01.

1

90.

1

70.

1

10.

1

99.

0

79.

0

69.

0

Power kW

20.

1

10.

1

10.

1

10.

1

00.

1

00.

1

00.

1

00.

1

99.

0

99.

0

99.

0

99.

0

89.

0

[  ] Designates Metric Conversion

s

N (field installed only), 

T

7.5 [5592.7]

BK120

H

1VP-7

1

12

1.01

1.01

899

870

1.02

1.02

1.14

1.16

1.03

1.04

[4341

][

4436

]

1009

981

955

928

345

6

Summary of Contents for B180CL25E

Page 1: ...7 84 08 SUPERSEDES 92 23577 84 07 INDICATES METRIC CONVERSIONS 5 2 1 7 6 6 0 2 6 1 1 7 21 2 03257 17 6 7 1 250 7 21 2 127 6752 7 6 0 18 3 6 5 5 8 1 3 1 6 3 25 8785 5 5 1 6 59 0 1 51 1 7 6 16758 7 216 5 17 1 6 1 72 48 16 6 59 3 56211 25 3523 5 167 7 21 8670 17 1 23 5 7 21 2 7 6 81 7 5 7 6 16758 7 216 7 2528 25 77 037 1 167 7 21 25 23 5 7 21 85 72 2 2 7 6 16758 7 216 0 5 68 7 1 03523 5 167 7 21 8670...

Page 2: ...e Drain 19 IV WIRING 19 Power Supply 19 Hook up 21 Internal Wiring 22 Thermostat 22 V FURNACE SECTION CONTROLS AND IGNITION SYSTEM 22 Normal Furnace Operating Sequence 22 Operating Instructions 24 Burners 25 Manual Reset Overtemperature Control 25 Pressure Switch 25 Limit Control 25 VI COOLING SECTION OPERATION 25 Cooling Mode 25 Continuous Fan Mode 26 VII SYSTEM OPERATING INFORMATION 26 Advise th...

Page 3: ... nominal cooling capacity of 15 and 17 5 tons 300 000 and 400 000 BTUH heating inputs are available in nominal cooling capacity of 20 and 25 tons Units are convertible from bottom supply and return to side supply and return by relocation of supply and return air cover panels See cover installation detail and Figures 10 and 11 The units are weatherized for mounting outside of the building B MAJOR C...

Page 4: ...filter drier in the liquid line A liquid line filter drier is standard on every unit Desiccant drying agent must be compatible for POE oils and R 410A 3 Evaporator Coil TXV The thermostatic expansion valve is specifically designed to operate with R 410A DO NOT use an R 22 TXV The existing evaporator must be replaced with the factory specified TXV evaporator specifically designed for R 410A 4 Tools...

Page 5: ...LE SOAP SOLUTION MADE SPECIFICALLY FOR THE DETECTION OF LEAKS TO CHECK ALL CONNECTIONS AS SPECIFIED IN GAS SUPPLY AND PIPING SECTION OF THESE INSTRUCTIONS WARNING WHEN A UNIT IS INSTALLED SO THAT SUPPLY DUCTS CARRY AIR CIRCU LATED BY THE UNIT TO AREAS OUTSIDE THE SPACE CONTAINING THE UNIT THE RETURN AIR SHALL ALSO BE HANDLED BY DUCT S SEALED TO THE UNIT CASING AND TERMINATING OUTSIDE THE SPACE CON...

Page 6: ...ION AND CONDENSATE PAN CONTROLS FILTER ACCESS RETURN AIR SUPPLY AIR CONDENSER COIL 1 RIGHT SIDE BLOWER ACCESS FIGURE 1 BOTTOM VIEW ST A1125 02A Typical Dimensions Shown in Inches ELECTRICAL ENTRY GAS ENTRY C O N D E N S E R C O I L SUPPLY AIR RETURN AIR FIGURE 2 SUPPLY AND RETURN DIMENSIONS FOR DOWNFLOW APPLICATIONS BOTTOM VIEW ST A1125 09A FRONT SIDE RIGHT SIDE ...

Page 7: ...CE INDOOR MOTOR COMPRESSOR 1 OUTDOOR COIL OUTDOOR FAN 1 OUTDOOR FAN 4 OUTDOOR FAN 5 OUTDOOR FAN 6 OUTDOOR FAN 3 OUTDOOR FAN 2 CONTROL COMPARTMENT 1 2 3 4 5 6 FIGURE 5 COMPONENT LOCATIONS ST A1125 04 FIGURE 3 COMPONENT LOCATIONS DIMENSIONS FRONT VIEW ST A1125 06A Typical Dimensions Shown in Inches Condenser Coil RIGHT SIDE FRONT SIDE ...

Page 8: ... OUTDOOR FAN 2 OUTDOOR FAN 5 OUTDOOR FAN 3 OUTDOOR FAN 6 1 2 3 6 5 4 OUTDOOR COIL HEAT EXCHANGER FILTER RACK RETURN COMPARTMENT FIGURE 8 COMPONENT LOCATIONS ST A1125 05 ST A1125 08A FIGURE 6 DIMENSIONS REAR SIDE RECOMMENDED DUCT CONNECTION SIZE SUPPLY 24 x 40 8 INCHES RETURN 47 x 20 INCHES ...

Page 9: ...2430 1102 2453 1113 2468 1119 2450 1111 2488 1129 2389 1084 2403 1090 Model RKNL Series B C 241CM30E B C 241CM40E B C 241DL30E B C 241DL40E B C 241DM30E B C 241DM40E B C 241YL40E B C 241YM40E Model RKNL Series with VFD Weights Net Weight lbs kg 2327 1056 2341 1062 2289 1038 2303 1045 2327 1056 2341 1062 2323 1054 2361 1071 Ship Weight lbs kg 2427 1101 2441 1107 2389 1084 2403 1090 2427 1101 2441 1...

Page 10: ...ssor shipping supports from the compressor base Failure to remove supports will cause noise and vibration LOCATION CONSIDERATIONS The metal parts of this unit may be subject to rust or deterioration in adverse envi ronmental conditions This oxidation could shorten the equipment s useful life Salt spray fog or mist in seacoast areas sulphur or chlorine from lawn watering systems and various chemica...

Page 11: ...e ground level must be considered Mount unit high enough to be above anticipated maximum area snowfall and to allow combustion air to enter the combustion air inlet 7 Select an area which will keep the areas of the vent air intake and A C condenser fins free and clear of obstructions such as weeds shrubs vines snow etc Inform the user accordingly C ATTACHING EXHAUST AND COMBUSTION AIR INLET HOODS ...

Page 12: ...vided See Figures 10 and 11 3 Secure the return and supply cover to front bracket with two 2 screws E FILTER REPLACEMENT This unit is provided with 8 20 25 2 disposable filters When replacing filters ensure they are inserted fully to the back to prevent bypass See Figure 5 Recommended supplier of this filter is Glassfloss Industries Inc or AAF International 215 Central Avenue P O Box 35690 Louisvi...

Page 13: ...IC OR DROP CEILING DISTRIBUTING SYSTEM MOUNTED ON ROOFCURB CURB MUST BE LEVEL ST A1125 01 ST A1125 28 A B D E C VERTICAL CLEARANCE FIGURE 12 CLEARANCES ST A1125 28 WITHOUT HORIZONTAL ECONOMIZER 42 WITH HORIZONTAL ECONOMIZER RECOMMENDED CLEARANCE LOCATION 80 18 18 42 18 48 18 WITHOUT ECONOMIZER 48 WITH ECONOMIZER A FRONT B CONDENSER COIL C DUCT SIDE D EVAPORATOR END E ABOVE ...

Page 14: ...lowing clearances as indicated Run ducts as directly as possible to supply and return outlets Use of non flammable weatherproof flexible connectors on both supply and return connec tions at unit to reduce noise transmission is recommended On ductwork exposed to outside temperature and humidity use a minimum of 2 of insulation and a vapor barrier Distribution system in attic furred space or crawl s...

Page 15: ...ULT IN PERSONAL INJURY OR DEATH WARNING RETURN AIR ST A1125 25 32 27 16 24 CORNER WEIGHTS MEASURED AT BASE OF UNIT ST A1125 25 FIGURE 14 LIFTING DETAIL TYPICAL INSTALLATION ROOFCURB INSTALL GASKET DUCT FLANGE NOT TO EXCEED 1 25 mm RETURN DUCT 50 3 4 X 22 1289 x 559 mm MAX SUPPLY DUCT UNIT NAILING STRIP TYPICAL INSTALLATION ROOFCURB INSTALL GASKET DUCT FLANGE NOT TO EXCEED 1 25 mm RETURN DUCT 50 3 ...

Page 16: ... fied petroleum gases must be used at all threaded pipe connections 8 IMPORTANT any additions changes or conversions required for the furnace to satisfactorily meet the application should be made by a qualified installer ser vice agency or the gas supplier using factory specified or approved parts In the commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitt...

Page 17: ... Do not overtighten the connection The capacities of gas pipe of different diameters and lengths in cu ft per hr with pres sure drop of 0 3 in and specific gravity of 0 60 natural gas are shown in Table 1 After determining the pipe length select the pipe size which will provide the minimum cubic feet per hour re quired for the gas input rating of the furnace By formula Gas Input of Furnace BTU HR ...

Page 18: ... are located on the gas valve body 1 8 N P T and on the manifold See Figure 18B Use a properly calibrated manometer gauge for accurate gas pressure readings Only small variations in the gas flow should be made by means of the pressure regulator adjustment Furnaces functioning on LP gas must be set by means of the tank or branch supply regulators The furnace manifold pressure should be set at 10 W ...

Page 19: ...0 ONE 9 3 10 3 10 7 11 3 25 7 350 000 TEN 1 33 1 43 1 47 1 53 4 17 ONE 8 1 9 0 9 36 9 9 22 5 400 000 TEN 1 21 1 30 1 36 1 39 3 45 METER TIME IN MINUTES AND SECONDS FOR NORMAL INPUT RATING OF FURNACES EQUIPPED FOR NATURAL OR LP GAS INPUT BTU HR METER SIZE CU FT HEATING VALUE OF GAS BTU PER CU FT 900 1000 1040 1100 2500 MIN SEC MIN SEC MIN SEC MIN SEC MIN SEC TABLE 3 FIGURE 19 CONDENSATE DRAIN DO NO...

Page 20: ...e determined from this table using the circuit ampacity found on the unit rating plate From the unit disconnect to unit the smallest wire size allowable in Table 4 may be used as the disconnect must be in sight of the unit 2 Wire size based on 75 C rated wire insulation for 1 voltage drop 3 For more than 3 conductors in a raceway or cable see the N E C C E C in Canada for derating the ampacity of ...

Page 21: ...URE 22 TYPICAL THERMOSTAT WIRING WIRE SIZE AWG 14 1 2 7 8 12 1 2 7 8 10 1 2 7 8 8 3 4 1 31 32 6 1 1 23 64 4 1 1 23 64 3 1 1 4 1 23 32 2 1 1 4 1 23 32 1 1 1 2 1 31 32 0 1 1 2 1 31 32 00 2 2 15 32 000 2 2 15 32 CONDUIT SIZE HOLE SIZE NOTES 1 DETERMINE REQUIRED WIRE SIZE FROM MINIMUM CIRCUIT AMPACITY SHOWN IN INSTALLATION OPERATING INSTRUCTION 2 BOTTOM POWER ENTRY WILL NOT ACCOMMODATE WIRE LARGER THA...

Page 22: ... FIELD WIRE SIZE FOR 24 VOLT THERMOSTAT CIRCUITS SOLID COPPER WIRE AWG 3 0 16 14 12 10 10 10 2 5 16 14 12 12 12 10 2 0 18 16 14 12 12 10 50 100 150 200 250 300 Length of Run Feet 1 Thermostat Load Amps TABLE 6 1 The total wire length is the distance from the unit to the thermostat and back to the unit NOTE DO NOT USE CONTROL WIRING SMALLER THAN NO 18 AWG V FURNACE SECTION CONTROLS AND V IGNITION S...

Page 23: ... energizes each low fire inducer 5 Control checks each pressure switch for closure 6 If each low fire pressure switch is closed the control starts a 30 second prepurge If either switch is still open after 180 seconds the high fire inducers will be energized until closure 7 After prepurge timeout control initiates spark for 2 seconds minimum 7 second maxi mum ignition trial and initiates 45 second ...

Page 24: ...s the burner Do not try to light the burner by hand 4 Remove control door 5 Move control knob to the OFF position Turn the knob by hand only do not use any kind of tool 6 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information on the Operating Instructions located on the back of the controls access panel If you d...

Page 25: ...ow through the combustion chamber LIMIT CONTROL The supply air high temperature limit cut off is set at the factory and cannot be adjusted It is calibrated to prevent the air temperature leaving the furnace from exceeding the maximum outlet air temperature IMPORTANT Replace this control only with the identical replacement part VI COOLING SECTION OPERATION COOLING MODE A Call for first stage coolin...

Page 26: ...unit VFD Model Schneider Altivar 212 factory programmed Replacement The VFD is horsepower and voltage specific therefore replacement must be the same model as the existing A preprogrammed VFD is recommended and available from ProStock A non programmed Schneider Altivar 212 may be used but must be programmed exactly per the included VFD I O Manual 92 104334 01 program ming guide for safe and proper...

Page 27: ...8 Remove the screws 10 connecting the four induced draft blowers to the col lector box and screws 12 connecting the inducer mounting plate to the heat exchanger center panel Remove the induced draft blowers and the collector box from the unit 9 Remove the turbulators from inside the heat exchangers by inserting the blade of a screwdriver under the locking tabs Pop the tabs out of the expanded groo...

Page 28: ...hould be cleaned when it is dry If the coil is coated with dirt or lint vac uum it with a soft brush attachment Be careful not to bend the coil fins 3 If the coil is coated with oil or grease clean it with a mild detergent and water solution Rinse the coil thoroughly with water IMPORTANT Do not use exces sive water pressure Excessive water pressure can bend the fins and tubing of the coil and lead...

Page 29: ...895 4024 912 4185 929 4350 7200 3398 570 1897 595 2042 619 2185 643 2327 666 2466 689 2602 711 2737 732 2870 753 3000 773 3127 793 3270 812 3416 831 3566 849 3719 868 3875 885 4035 902 4198 919 4364 NOTE L Drive left of bold line M Drive right of bold line COMPONENT AIRFLOW RESISTANCE 15 TON 52 7kW AIRFLOW CORRECTION FACTORS 15 TON 52 7kW NOTE Multiply correction factor times gross performance dat...

Page 30: ...3 797 4026 816 4191 835 4359 853 4531 871 4706 889 4884 906 5065 923 5249 940 5437 NOTE L Drive left of bold line M Drive right of bold line COMPONENT AIRFLOW RESISTANCE 17 5 TON 61 5kW AIRFLOW CORRECTION FACTORS 17 5 TON 61 5kW NOTE Multiply correction factor times gross performance data resulting sensible capacity cannot exceed total capacity 1 01 1 01 1 01 Designates Metric Conversions 1 01 1 0...

Page 31: ...1010 6747 9400 4436 725 3783 747 3975 769 4168 792 4381 811 4558 829 4736 847 4915 865 5094 882 5274 899 5455 915 5636 931 5818 942 6040 958 6225 973 6418 989 6616 1004 6821 9600 4530 739 4010 762 4207 784 4407 805 4617 823 4798 842 4979 859 5161 877 5343 894 5526 910 5709 926 5894 937 6122 952 6307 968 6498 983 6696 998 6901 NOTE L Drive left of bold line M Drive right of bold line COMPONENT AIRF...

Page 32: ...0 4951 877 5127 895 5303 912 5479 929 5657 945 5835 961 6014 977 6194 992 6374 1008 6555 9400 4436 821 4703 839 4877 857 5052 875 5229 892 5405 909 5583 926 5761 942 5940 958 6120 974 6300 989 6481 1005 6663 9600 4530 837 4984 855 5160 872 5337 890 5514 907 5693 923 5872 940 6052 956 6232 971 6413 987 6595 1002 6778 NOTE L Drive left of bold line M Drive right of bold line N Drive right of double ...

Page 33: ...020 8182 1035 8407 1050 8632 1065 8858 11000 5191 864 6160 882 6393 899 6630 915 6871 943 7191 958 7415 972 7640 987 7867 1002 8094 1017 8321 1032 8550 1046 8780 1061 9011 11200 5285 878 6487 895 6728 912 6972 940 7313 955 7541 969 7771 984 8001 999 8233 1014 8465 1029 8698 1043 8933 1058 9168 11400 5379 892 6827 909 7075 925 7328 952 7671 967 7905 981 8140 996 8376 1011 8613 1026 8851 1041 9089 1...

Page 34: ... 2 2 2 200 230 200 230 460 460 575 575 200 230 200 230 460 460 3 3 3 3 3 3 3 3 3 3 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 7 7 7 7 7 7 7 1 2 7 1 2 7 1 2 7 1 2 25 25 25 25 12 2 12 2 9 9 29 5 29 5 29 5 29 5 14 7 14 7 164 164 164 164 100 100 78 78 195 195 195 195 95 95 7 7 7 7 7 7 7 1 2 7 1 2 7 1 2 7 1 2 25 25 25 25 12 2 12 2 9 9 29 5 29 5 29 5 29 5 14 7 14 7 164 164 164 164 100 100 78 78 1...

Page 35: ...575 200 230 200 230 200 230 460 460 460 575 575 3 3 3 3 3 3 3 3 3 3 3450 3450 3450 3450 3450 3450 3450 3450 3450 3450 7 1 2 7 1 2 10 10 10 10 10 10 10 10 12 2 12 2 33 3 33 3 33 3 33 3 33 3 33 3 17 9 17 9 17 9 12 8 12 8 80 80 239 239 239 239 239 239 125 125 125 80 80 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 12 2 12 2 29 5 29 5 29 5 29 5 29 5 29 5 14 7 14 7 14 7 12 2 12 2 80 80 19...

Page 36: ...Phase 3 3 3 3 3 3 3 RPM 3450 3450 3450 3450 3450 3450 3450 HP Compressor 1 10 10 10 10 10 10 10 Amps RLA Comp 1 12 8 30 1 30 1 30 1 30 1 16 7 16 7 12 2 12 2 Amps LRA Comp 1 80 225 225 225 225 114 114 80 80 HP Compressor 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 7 1 2 Amps RLA Comp 2 12 2 27 6 27 6 27 6 27 6 12 8 12 8 9 6 9 6 Amps LRA Comp 2 80 191 191 191 191 100 100 78 78 Condenser Motor No 6 6 6 6 6...

Page 37: ... 3 3 3 3 3 RPM 3450 3450 3450 3450 3450 3450 HP Compressor 1 11 1 2 11 1 2 11 1 2 11 1 2 11 1 2 11 1 2 Amps RLA Comp 1 48 1 48 1 48 1 48 1 18 6 18 6 14 7 14 7 Amps LRA Comp 1 245 245 245 245 125 125 100 100 HP Compressor 2 11 1 2 11 1 2 11 1 2 11 1 2 11 1 2 11 1 2 Amps RLA Comp 2 48 1 48 1 48 1 48 1 18 6 18 6 14 7 14 7 Amps LRA Comp 2 245 245 245 245 125 125 100 100 Condenser Motor No 6 6 6 6 6 6 ...

Page 38: ...t evacuate recharge add filter drier Incorrect voltage At compressor terminals voltage must be within 10 of rating plate volts when unit is operating Compressor short cycles Incorrect voltage At compressor terminals voltage must be 10 of nameplate marking when unit is operating Defective overload protector Replace check for correct voltage Refrigerant undercharge Add refrigerant Registers sweat Lo...

Page 39: ...AGE TRANSFORMER CHECK WIRING CHECK FOR 208 230 VAC OR 460V TO IDM MOTOR CHECK IGNITOR CABLE CHECK SPARK IGNITOR POSITION AND CONDITION IS EACH NEGATIVE PRESSURE SWITCH CLOSED CHECK FOR OPEN ROLL OUT CONTROLS CHECK FOR OPEN LIMIT CHECK IGNITION CONTROL CHASSIS GROUND WIRE CHECK WIRING CHECK INLET GAS PRESSURE CHECK 24 VOLTS TO GAS VALVE CHECK FOR GAS FLOW TO AND FROM VALVE CHECK BURNER CARRYOVER NO...

Page 40: ...OPER THERMOSTAT OPERATION REMOVE VALVE LEAD AT GAS VALVE IF VALVE CLOSES RECHECK THE THERMOSTAT AND WIRING IF OK THEN REPLACE VALVE YES NO SYSTEM RUNS UNTIL CALL FOR HEAT ENDS TROUBLESHOOTING ENDS REPEAT PROCEDURE UNTIL TROUBLE FREE OPERATION IS OBTAINED YES NO TURN THERMOSTAT OFF VALVE SHUTS OFF FLAME SHUTS OFF YES INDUCED DRAFT MOTOR S STOPS AFTER 5 SECOND POSTPURGE YES YES CHECK FOR DIRTY FILTE...

Page 41: ...LOCATED IN RETURN AIR SECTION MAS ACCESSORY PROVIDED WITH ECONOMIZER CONNECTION LOCATED IN BLOWER COMPARTMENT WIRE SUPPLIED FOR ADDITION OF CRANKCASE HEATER ACCESSORY OPTIONAL FT LOCATED IN COMPRESSOR COMPARTMENT CONDENSOR FAN 2 AND FAN 5 NOT USED ON B180 OR B210 MODELS 4000 000 BTUH SHOWN 350 000 300 000 BTUH DO NOT USE IDM4 OR NPC4 250 000 BTUH DOES NOT USE IDM3 IDM4 NPC4 OR NPC3 INDUCER VOLTAGE...

Page 42: ...IGURE 27 RKNL B SERIES ALL NON DDC EXCEPT B241 MODELS 208V 208V 208V 208V 05 04 ADDED RED 208V LEAD TO IDM S VYM Y 0655S251 04 09 18 05 REVISED TITLE TO DELETE RKNL B180 210 240 300 R 1075S000 08 08 18 VYM ...

Page 43: ...43 FIGURE 28 RKNL B SERIES ALL NON DDC EXCEPT B241 MODELS 05 REVISED TITLE TO DELETE RKNL B180 210 240 300 R 1075S000 08 08 18 VYM 05 05 ...

Page 44: ...44 FIGURE 29 RKNL B SERIES ALL NON DDC EXCEPT B241 MODELS 05 REVISED TITLE TO DELETE RKNL B180 210 240 300 R 1075S000 08 08 18 VYM 03 ...

Page 45: ... NOT USED ON B180 OR B210 MODELS 4000 000 BTUH SHOWN 350 000 300 000 BTUH DO NOT USE IDM4 OR NPC4 250 000 BTUH DOES NOT USE IDM3 IDM4 NPC4 OR NPC3 INDUCER VOLTAGE CHANGE 208 240V UPLUG BLACK WIRE FROM INDUCER MOVE INSULATED PLUG FROM RED WIRE TO BLK WIRE PLUG INDUCER RED WIRE INTO BLK WIRE UNIT VOLTAGES HZ 220 220 50 HZ 220 230 60 HZ 380 60 HZ 380 415 50 HZ 460 60 HZ 575 60 HZ TRANSFORMER TERM 230...

Page 46: ...46 FIGURE 31 RKNL B SERIES B 241 MODELS 208V 208V 208V 208V 00 RKNL B241 90 42517 55 10 5 18 PCB PRESSURE CONTROL BOARD ...

Page 47: ...E FIELD INSTALLED FACTORY OPTION FACTORY STANDARD LINE VOLTAGE FACTORY OPTION ORIGINAL RELEASE NO ELECTRICAL WIRING DIAGRAM MODELED BY CHECKED APPROVED TE REV PART NO DA 90 42517 54 10 08 18 01 PCB PRESSURECONTROLBOARD KNL B241 208 230 380 460V 3 PH 60 HZ 200 220 380 415V 3PH 50 HZ ROOFTOP R 1075S000 70 Y O 73 BR 266 266 BR R 159 159 R 21 Y O 22 Y 33 70 38 73 O O Y BLACK W RED STRIPE 460V COM BL P...

Page 48: ...48 FIGURE 33 RKNL B SERIES B 241 MODELS 00 90 42517 56 10 5 18 PCB PRESSURE CONTROL BOARD RKNL B241 ...

Page 49: ...OWN BL BLUE G GREEN GY GRAY O ORANGE PR PURPLE R RED W WHITE Y YELLOW WIRING INFORMATION WARNING CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO I E C N E C C E C NATIONAL WIRING REGULATIONS AND LOCAL CODES AS APPLICABLE REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL 105C MIN FIELD INSTALLED FACTORY STANDARD LOW VOLTAGE FIELD INSTALLED FACTORY OPTION FACTORY STANDARD...

Page 50: ...50 FIGURE 35 RKNL C SERIES 208V 208V 208V 208V 04 ...

Page 51: ...NENTLY GROUNDED AND CONFORM TO I E C N E C C E C NATIONAL WIRING REGULATIONS AND LOCAL CODES AS APPLICABLE REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINAL 105C MIN FIELD INSTALLED FACTORY STANDARD LOW VOLTAGE FIELD INSTALLED FACTORY OPTION FACTORY STANDARD LINE VOLTAGE FACTORY OPTION ORIGINAL RELEASE NO ELECTRICAL WIRING DIAGRAM MODELED BY CHECKED APPROVED TE REV PART NO ...

Page 52: ...52 FIGURE 37 RKNL C SERIES 03 03 REVISED TITLE TO DELETE KNL C180 210 240 300 AND KRL C240 R 1075S000 08 08 18 VYM ...

Page 53: ...GE CHANGE 208 240V UPLUG BLACK WIRE FROM INDUCER MOVE INSULATED PLUG FROM RED WIRE TO BLK WIRE PLUG INDUCER RED WIRE INTO BLK WIRE TRANSFORMER AND INDUCERS FACTORY WIRED FOR 230 VOLTS 15 01 ADDED RED 208V LEAD TO IDM S REVISED NOTE 3 ADDED NOTE 15 VYM Y 0655S251 04 04 18 01 ...

Page 54: ...54 FIGURE 39 RKNL H SERIES 208V 208V 208V 208V 01 ADDED RED 208V LEAD TO IDM S VYM Y 0655S251 04 04 18 01 ...

Page 55: ...00 525 550 575 100 105 110 115 120 125 130 135 140 145 150 155 160 165 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 100 105 110 115 120 125 130 135 140 145 150 155 160 165 55 65 75 85 95 105 115 CIRCUIT 1 CIRCUIT 2 92 102778 01 02 RKNL SYSTEM CHARGE CHARTS XII CHARGE CHARTS ...

Page 56: ... 450 475 500 525 550 575 100 105 110 115 120 125 130 135 140 145 150 155 160 165 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 100 105 110 115 120 125 130 135 140 145 150 155 160 165 55 65 75 85 95 105 115 CIRCUIT 1 CIRCUIT 2 92 102778 02 02 RKNL SYSTEM CHARGE CHARTS ...

Page 57: ...275 300 325 350 375 400 425 450 475 500 525 550 575 100 105 110 115 120 125 130 135 140 145 150 155 160 165 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 100 105 110 115 120 125 130 135 140 145 150 155 160 165 55 65 75 85 95 105 115 CIRCUIT 1 CIRCUIT 2 92 102778 03 02 ...

Page 58: ... CHARTW HERESUCTION AND DISCHARGEINTERSECT IF X ISBELOW OUTDOOR AM BIENTLINE ADD CHARGEAND REPEAT STEPS 1 3 IF X ISABOVEOUTDOOR AM BIENTLINE RECOVER EXCESSCHARGE AND REPEATSTEPS1 3 CAUTION INSTRUCTIONS OUTDOOR AMBIENT F DB OUTDOOR AMBIENT F DB 115 105 95 85 75 65 55 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 100 105 110 115 120 125 130 135 140 145 150 155 160 165 115 95 85 75 65 5...

Page 59: ...5 300 325 350 375 400 425 450 475 500 525 550 575 100 105 110 115 120 125 130 135 140 145 150 155 160 165 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 100 105 110 115 120 125 130 135 140 145 150 155 160 165 55 65 75 85 95 105 115 CIRCUIT 1 CIRCUIT 2 92 102778 04 02 ...

Page 60: ...60 97B0055N24 97B0055N24 CM 0418 ...

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