Reznor AS3 Manual Download Page 12

12

OPT-AS3,4,5,8 (07-22) 160202-B

MAINTENANCE

Filling and Adjusting Water Level in Reservoir

Fill and adjust the reservoir water level on cooling modules equipped with pump and float controls only—does not 

apply to modules with AquaSaver timed controls.
1.  Turn on water supply and check for good flow.
2.  When float valve shuts OFF water supply, measure water depth—should be approximately 3 inches.
3.  If it is necessary to adjust float valve to obtain proper water level or to free float valve from obstructions, carefully 

bend float valve rod (see 

Figure 10

) upward to raise water level or downward to lower water level.

4.  While reservoir is full, check for any water leaks. Reservoir was tested, but if any small leaks are present, drain 

reservoir and apply waterproof silicone sealer around corners and welds.

Adjusting Water Flow

⚠ DANGER ⚠

Adjust the ball valve only when power is disconnected from the unit. Failure to do so can cause 

electrical shock, personal injury, or death.

⚠ CAUTION ⚠

Do not flood the media pads with extreme quantities of water for long periods as this will cause 

premature breakdown of the media. An even flow from top to bottom of the media with the least 

amount of water is all that is required to assure maximum efficiency and media life span. More 

water does not provide more evaporation or more cooling. Proper water flow over the evaporative 

cooling media is critical to extend the life and maintain the efficiency of the pads.

Adjust Water Flow with Float and Pump Control System

1.  Adjust ball valve (see 

Figure 13

) located in water line from pump to sprinkler pipe inlet to allow water flow to 

completely dampen media pads from top to bottom.

2.  Operate unit and observe water flow. After 15 minutes with blower in operation, water should have completely 

dampened pads but should not be flowing off entering side of media.

3.  If water is flowing off entering side of media, turn system off, disconnect power, and adjust ball valve to reduce 

entering water flow.

Figure 13.  Ball Valve

BALL 

VALVE

Summary of Contents for AS3

Page 1: ...ling modules require outside air TABLE OF CONTENTS GENERAL INFORMATION 1 Dimensions 2 Weights 2 INSTALLATION 3 Pre Installation Checklist 3 Assemble Base 3 Install Evaporative Cooling Module on Base 4...

Page 2: ...1 Evaporative Cooling Module Installation Components Item No Component PN Quantity Application 1 End rail 107235 2 Base assembly 2 Side rail 107227 2 3 Two piece leg 107236 4 4 Front top cover 107228...

Page 3: ...drain and fill kit freeze protection kit moisture elimination pads and or water hammer arrestor check to ensure that these parts are available for installation Ensure that there is adequate clearance...

Page 4: ...odule with both ends supported and place it on base assembly Ensure that module is level and that all base assembly bolts are secure 2 Install top front cover 4 and secure using 13 screws 8 three per...

Page 5: ...oling module using screws 8 five per side 4 Secure transition duct flange to front top cover 4 using seven screws 8 5 With cooling module and transition duct properly positioned on blower cabinet tigh...

Page 6: ...ure 6 a Install two catch pad clamps to one side of cooling module s front legs and secure clamps through legs into clamp using four screws 8 b Assemble catch pads together using three screws 8 NOTE T...

Page 7: ...rection Through Media Pads Pump Junction Box Assembly Installation NOTE To avoid damage during shipping the pump junction box assembly is secured to the top of the side panel 1 Support pump junction b...

Page 8: ...mp Junction Box Assembly Electrical Connections PUMP JUNCTION BOX ASSEMBLY OPERATING LOCATION Figure 9 Evaporative Cooling Module Factory Installed Wiring BL MODELS WITH 115 230 1 60 OR 230 460 575 3...

Page 9: ...interfere with damper controls 5 Run wires up to electrical compartment remove plug from one bottom entrance hole and push tubing encased wires into electrical compartment Place other strain relief bu...

Page 10: ...iddle outlet to supply water to cooling module reservoir b For drain two way valve connections connect drain pipe from reservoir to A and connect outlet side to B and connect into drain lines from coo...

Page 11: ...dule All cooling modules are equipped with an overflow and drain fitting The fittings are in the cabinet bottom and come complete with a locknut and a sealing gasket Check these fittings for tightness...

Page 12: ...ailure to do so can cause electrical shock personal injury or death CAUTION Do not flood the media pads with extreme quantities of water for long periods as this will cause premature breakdown of the...

Page 13: ...iven temperature the media pads should completely wet from top to bottom dur ing the ON cycle The AquaSaver microprocessor has three preset timing settings based on media size The appropriate setting...

Page 14: ...on Remove the water feed line from the downstream side of the ball valve and unscrew the water bleed line barbed hose fitting Force a fresh water supply up through the water inlet hose and thoroughly...

Page 15: ...ow section 2 Dirty media pads Clean or replace media pads refer to Installation Replacement of Media Pads section D Water not distributing evenly 1 Distribution line clogged Flush distribution line re...

Page 16: ...ustrations subject to change without notice or incurring obligations Latest version of this manual is available at www reznorhvac com 2022 Nortek Global HVAC LLC O Fallon MO All rights reserved OPT AS...

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