REXROTH IndraDrive M Project Planning Manual Download Page 1

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Rexroth IndraControl VCP 20

Industrial

Hydraulics

Electric Drives

and Controls

Linear Motion and

Assembly Technologies

Pneumatics

Service

Automation

Mobile

Hydraulics

Rexroth IndraDrive

Drive System

R911309636

Edition 02

Project Planning Manual

Summary of Contents for IndraDrive M

Page 1: ...CP 20 Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics Rexroth IndraDrive Drive System R911309636 Edition 02 P...

Page 2: ...es All rights are reserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 The specified data is for product description purposes only and may not be de...

Page 3: ...ntrollers 1 12 1 5 Available Type Currents and Performances 1 14 Selecting the Drive Controllers 1 14 Selecting the Component for Mains Supply 1 15 2 Important Directions for Use 2 1 2 1 Appropriate U...

Page 4: ...11 DC Bus Capacitor Units HLC01 4 6 Applications 4 6 4 12 Motor Filters HMF01 4 7 Applications 4 7 4 13 Accessories HAS 4 7 Applications 4 7 4 14 Accessory HAC01 4 7 Applications 4 7 5 Specifications...

Page 5: ...4 6 21 6 6 Selecting Connection Cables to Motor 6 22 6 7 Using Third Party Motors in Drive System Rexroth IndraDrive 6 22 7 Arranging the Components in the Control Cabinet 7 1 7 1 Arranging Components...

Page 6: ...10 2 TT System 10 2 Mains with Grounded Outer Conductor Corner Grounded Delta Mains 10 3 10 3 Mains Short Circuit Power and System Impedance Minimum Values at Connection Point 10 3 Maximum Connected L...

Page 7: ...of the Components 12 1 Position of System Connections 12 2 Ground Connection of Housing 12 2 Connection Point of Equipment Grounding Conductor and Equipment Grounding Connections 12 2 DC Bus Connectio...

Page 8: ...us 15 6 Continuous Regenerative Power 15 8 Peak Regenerative Power 15 9 15 2 Calculations for Mains Connection 15 10 Calculating Mains Side Phase Current 15 10 Calculating the Inrush Current 15 10 Mai...

Page 9: ...lease of Hazardous Substances 17 2 Materials Contained in the Products 17 2 Recycling 17 2 18 Service Support 18 1 18 1 Helpdesk 18 1 18 2 Service Hotline 18 1 18 3 Internet 18 1 18 4 Vor der Kontakta...

Page 10: ...VIII Contents Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P...

Page 11: ...e documentations on the drive system Rexroth IndraDrive help for selecting the system components of the drive system Rexroth IndraDrive Contents of the Project Planning Manual for the system are infor...

Page 12: ...ion of the Drive System Rexroth IndraDrive 7 Arranging the Components in the Control Cabinet 8 Electromagnetic Compatibility EMC 9 Types of Mains Connection 10 Requirements to the Mains Connection 11...

Page 13: ...ion DOK INDRV MP 02VRS FKxx EN P Rexroth IndraDrive Firmware for Drive Controllers Parameter Description DOK INDRV GEN VRS PAxx EN P Rexroth IndraDrive Firmware for Drive Controllers Troubleshooting G...

Page 14: ...ask our sales representative Standards German European and international technical standards are mentioned in this documentation Standard documents and sheets are subject to copyright protection and...

Page 15: ...HMV E HMV R E E R additional components HNF HNL HLB HLC firmware M Fig 1 3 IndraDrive products See also chapter The assignment of the fundamental components to the hierarchical levels product platform...

Page 16: ...ystem control sections Proj Pl Man C power sections Proj Pl Man HCS02 Proj Pl Man HCS03 Proj Pl Man HM supply units Proj Pl Man HMV additional components Proj Pl Man firmware description Functional Pa...

Page 17: ...rive C system elements antriebssystem_c_v1 fh7 control section firmware encoder cable motor mains supply motor cable battery mains choke mains filter transformer power section motor filter mains conta...

Page 18: ...lor are absolutely necessary mains choke 1 mains filter 2 firmware 1 optional for HMV01 1E required for HMV01 1R 2 mains filter to be used optionally and depending on the EMC requirements Fig 1 7 Driv...

Page 19: ...control sections scope of functions Advanced CSH01 1 scope of functions Basic MPB02 MPB03 scope of functions double axis MPD02 firmware scope of functions Advanced MPH02 MPH03 24V power supply unit n...

Page 20: ...HCS02 and HCS03 are the fundamental components of IndraDrive C they are compact converters containing the mains supply DST HNF HNL HCS Cable Motor Con tactor mains gray optional Fig 1 9 Block diagram...

Page 21: ...ith gray background color Fig 1 10 Block diagram Rexroth IndraDrive M Basic features of Rexroth IndraDrive M scaleable power supply integrated mains contactor modular extension of number of axis is po...

Page 22: ...er section control section Power Section The power section incorporates the control section and has the following connections mains voltage connection at supply modules and HCS devices motor connectio...

Page 23: ...optional modules in the case of configurable control sections The optional modules are included on the basic control section circuit board in optional slots As an example the figure below illustrates...

Page 24: ...ntrollers Order with ascending continuous current Compact converters Modular inverters Type current Contin current Iout_cont1 A 1 Peak current Iout_max A 1 Nominal motor power kW 2 HCS02 4 12 1 5 HMD0...

Page 25: ...25 HMV01 R W0018 18 45 0 4 36 HCS03 E W0070 20 40 opt opt HMV01 E W0030 30 45 1 5 36 HCS03 E W0100 32 59 opt opt HCS03 E W0150 40 89 opt opt HMV01 R W0045 45 112 0 4 90 HMV01 R W0065 65 162 0 4 130 HM...

Page 26: ...1 16 Introduction Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Notes...

Page 27: ...guarantee and the right to payment of damages resulting from inappropriate use are forfeited The user alone carries all responsibility of the risks Before using Rexroth products make sure that all th...

Page 28: ...nsure an application specific use the drive controllers are available with differing drive power and different interfaces Typical applications of drive controllers belonging to the IndraDrive family a...

Page 29: ...son or persons responsible for the safe operation of this equipment If the equipment is resold rented or transferred or passed on to others then these safety instructions must be delivered with the eq...

Page 30: ...WARNING High electrical voltage due to wrong connections Danger to life or bodily harm by electric shock WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in pro...

Page 31: ...and accessories approved by the manufacturer Follow all safety regulations and requirements for the specific application as practiced in the country of use The equipment is designed for installation i...

Page 32: ...tructions for installation in accordance with EMC requirements can be found in the documentation EMC in Drive and Control Systems The machine or installation manufacturer is responsible for compliance...

Page 33: ...en for brief measurements or tests if the ground wire is not permanently connected to the points of the components provided for this purpose Before working with electrical parts with voltage higher th...

Page 34: ...t be smaller than the cross section of a phase of the mains suppy wire Prior to startups even for brief tests always connect the protective conductor or connect with ground wire Otherwise high voltage...

Page 35: ...nents software or firmware errors Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble free operation The monitoring in the drive compo...

Page 36: ...st maximum possible momentum especially if there is a possibility of loose parts flying off Mount the emergency stop switch in the immediate reach of the operator Verify that the emergency stop works...

Page 37: ...ng conductors and permanent magnets in motors represent a serious health hazard to persons with heart pacemakers metal implants and hearing aids WARNING Health hazard for persons with heart pacemakers...

Page 38: ...nting Under certain conditions incorrect handling and mounting of parts and components may cause injuries CAUTION Risk of injury by incorrect handling Bodily harm caused by crushing shearing cutting a...

Page 39: ...corresponding to the information in the respective Project Planning Manual must be provided with pressurized media such as compressed air hydraulic oil cooling fluid and cooling lubricant supplied by...

Page 40: ...3 12 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Notes...

Page 41: ...strial sectors printing and paper converting packaging and food mounting and handling wood machining machine tools metal forming general automation For these applications there are different device ty...

Page 42: ...akage current HNK01 1 mains filter for interference suppression of three phase drive controllers HCS03 1E up to 500 V Fig 4 2 Mains filter applications 4 4 Mains Chokes HNL01 Applications HNL01 1E and...

Page 43: ...rive controllers HMS01 and HMD01 Fig 4 4 Supply module applications 4 6 Drive Controllers HMS01 and HMD01 Applications Drive controllers HMS01 and HMD01 are used to operate single axes or two axes in...

Page 44: ...on is used in HMS01 HCS02 and HCS03 drive controllers CDB01 BASIC double axis The CDB01 control section is used in HMD01 drive controllers Fig 4 6 Control section applications 4 8 Drive Controllers HC...

Page 45: ...e peak regenerative power in the drive system have the DC bus short circuit function available in the drive system The different DC bus resistor units can be used as follows Device type Applications H...

Page 46: ...s have to be equipped with a standard or optional brake chopper Fig 4 9 DC bus resistor units HLR 4 11 DC Bus Capacitor Units HLC01 Applications DC bus capacitor units HLC01 are used to store energy i...

Page 47: ...motor filters are used at the motor output of HCS03 drive controllers Fig 4 11 Motor filter HMF01 applications 4 13 Accessories HAS Applications HAS accessories are used to support the operation and c...

Page 48: ...4 8 Brief Description Applications Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Notes...

Page 49: ...he devices in the scope of C UL take the C UL limit values of the individual devices into account In addition take the following aspects into account use 60 75 C copper wire only for mains connection...

Page 50: ...ration between control and power voltage circuits safe separation according to EN50178 clearances and creepage distances according to EN50178 Fig 5 3 Tests Observe the following note before you carry...

Page 51: ...sine in 3 axes 10g 11ms Fig 5 4 Conditions for transport Storage of the Devices Conditions temperature 25 55 C relative humidity 5 95 climatic category 1K3 absolute humidity 1 29 g m 3 climatic catego...

Page 52: ...bove sea level installation altitude with power reduction see characteristic in Fig 5 8 maximum installation altitude 4000 m upper temperature level reduced to 40 C instead of 55 C relative humidity o...

Page 53: ...ions differ the following performance data are reduced in accordance with the diagrams see Fig 5 7 Capacity utilization at higher ambient temperature and Fig 5 8 Capacity utilization at higher install...

Page 54: ...the Drive System Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P DK000074v01_en 1000 2000 0 8 1 0 Load factor 3000 4000 Installation altitude above sea level in meters 0 6 0 9 0 7 Fig 5 8 Capacity util...

Page 55: ...ntent w mustn t exceed the control voltage range max allowed overvoltage UN3max V 33 max 1 ms Fig 5 9 Control voltage Note Overvoltage of more than 33V has to be discharged by means of the appropriate...

Page 56: ...mains frequency change d fLN t Hz s 2 fLN Fig 5 11 Standard range of power voltage Depending on the device characteristic the following extended range can be used for power voltage supply Extended ran...

Page 57: ...tor output Max allowed line length m PWM frequency kHz Shielded line Unshielded line 1 4 75 150 8 38 150 12 25 not allowed 16 18 not allowed 1 only allowed at HCS drive controllers Fig 5 13 Line lengt...

Page 58: ...5 10 Specifications for the Components of the Drive System Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Notes...

Page 59: ...d Combination of Range Components from IndraDrive M and IndraDrive C Drive controller or supply unit Range components HMS01 HMD01 HCS02 HCS03 HMV01 X X HCS02 X X X HCS03 X X X X allowed not allowed Fi...

Page 60: ...bination in mains connection phase Minimum Capacitance against Ground Note Using HNF01 1 mains filters requires minimum capacitance against ground at the DC bus of the connected drive controllers The...

Page 61: ...st housing nF Additional capacitances against ground required HAS04 2 470 HMV01 1E 2 470 no HMV01 1R 2 470 no Fig 6 4 Capacitances at L und L The requirement of minimum capacitance is for example fulf...

Page 62: ...1 Up to the indicated maximum allowed number drive controllers may be combined at the common DC bus according to the table below The number is limited by the ability of HMV to charge Y capacitors Note...

Page 63: ...P Note Take the maximum allowed peak power and continuous power data of the supply unit into account Depending on the mains filter used and the mains choke the number of axes is additionally restrict...

Page 64: ...controllers with braking resistor may be combined at the common DC bus according to the table below Note At the common DC bus means that the DC bus connections of the involved devices are interconnec...

Page 65: ...CS02 1E W0028 1 1 central supply via HCS02 1E W0054 without assigned mains choke up to max W0054 166 12 1 1 central supply via HCS02 1E W0054 with assigned mains choke up to max W0054 222 12 1 1 centr...

Page 66: ...capacitances against housing is allowed Group Supply with DC Bus Connection HCS03 Parallel Operation Type of mains connect 1 Maximum number of IndraDrive C components at common DC bus HCS03 1E HLB01 1...

Page 67: ...low You may make replacements up to the maximum allowed sum of the type currents HMD01 1N drive controllers add the double value of their type currents to the sum of allowed type currents Type of main...

Page 68: ...W0020 1 HMD01 1N W0036 1 HMD01 1N W0020 2 HMD01 1N W0012 sum of type currents to be supplied 270 sum of drive controller axes 12 Note HMS01 HMD01 are generally mounted to the right Mount the required...

Page 69: ...allowed sum of type currents max allowed number of axes central supply via HCS03 1E W0070 without assigned mains choke HNL01 1 up to W0054 up to W0036 120 12 central supply via HCS03 1E W0070 with as...

Page 70: ...at Common DC Bus that are Not Allowed CAUTION Property damage caused by combinations that are not allowed Only operate allowed combinations Operating the following combinations at the common DC bus is...

Page 71: ...g Manual HMV01 1E W0030 HNL01 1E 0400 N0051 with HNL01 1E 5700 S0051 customer side standard mains choke connected in series with current compensated mains choke to reduce line frequency leakage curren...

Page 72: ...NF01 1A F240 R0094 not allowed HNL01 1R 0540 C0094 HNF01 1A M900 R0094 standard combination without HNF01 1A M900 R0094 not allowed HMV01 1R W0065 HNL01 1R 0540 C0094 with HNL01 1R 3000 S0094 customer...

Page 73: ...hout NFD03 1 480 055 red performance data see Project Planning Manual of HSC02 Fig 6 14 Mains connection phase HCS02 HCS03 Drive Controller with HNF01 1 Mains Filters It is allowed to use HNF01 1 main...

Page 74: ...3 1E W0070 HNL01 1E 0400 N0051 with HNL01 1E 5700 S0051 customer side standard mains choke connected in series with current compensated mains choke to reduce line frequency leakage currents integrated...

Page 75: ...with HNL01 1E 2800 S0125 customer side standard mains choke connected in series with current compensated mains choke to reduce line frequency leakage currents integrated in HNK HNK01 1A A075 E0146 sta...

Page 76: ...mage caused by too high switching frequency Only operate HMF01 motor filters up to the maximum allowed switching frequency fs of 4kHz Drive Controllers HCS03 with HMF01 The combinations of motor filte...

Page 77: ...1 C 1 X X allowed not allowed 1 control section can be configured 2 control section cannot be configured Fig 6 17 Combination control section firmware The table below contains allowed combinations of...

Page 78: ...Type code section of motor Code of motor encoder Brief description of motor encoder informal Equipment options of control section ENS EN1 EN2 R0 resolver X R1 resolver with integrated absolute multi...

Page 79: ...are small operator terminals of the VCP series available The small operator terminals VCP 01 VCP 02 VCP 05 VCP 08 VCP 20 and VCP 25 are suited for control cabinet mounting and are operated via the ser...

Page 80: ...at A1 A2 A3 see chapter Maximum allowed capacitance per unit length at A1 A2 A3 against ground each 0 5 nF m against each other 0 5 nF m Maximum allowed inductance per unit length at A1 A2 A3 100 nH...

Page 81: ...l force Fig 7 1 Positions of normal use and mounting positions Brief Description of Positions of Normal Use and Mounting Positions G1 Normal mounting position The natural convection supports the force...

Page 82: ...01 1 100 HMD01 1 100 NFD03 1 100 100 80 100 80 reduction of maximum allowed continuous current HNF01 1 100 HNL01 1 100 100 100 100 100 HLB01 1C 100 HLB01 1D 100 HLC01 1C 100 HLC01 1D 100 HLR01 1 100 n...

Page 83: ...contained in the figure and table below Note The mounting depths of the IndraDrive product range have been optimized for mounting in control cabinets with 300 mm or 400 mm The figure and table contai...

Page 84: ...12 50 50 HMS01 1N W0054 HMD01 1N W0036 HLC01 1D 05M0 75 75 HMS01 1N W00100 HLB01 1D 100 100 HCS03 1E W0070 125 125 HMS01 1N W0150 HMV01 1E W0030 150 150 HMV01 1R W0018 175 175 HMS01 1N W0210 200 200 H...

Page 85: ...their tops and bottoms into account Distance between Drive Controllers Owing to power dissipation in the components especially due to installed braking resistors in compact devices the temperatures of...

Page 86: ...um distances In order that drive controllers can discharge the power dissipation generated inside of them they need space on their top A and bottom B kuehlluft FH7 d A B C A air intake B air outlet C...

Page 87: ...elow 0 20 40 60 80 100 120 0 50 100 150 200 250 300 350 400 450 500 PBD W T K T d 0mm T d 40mm T d 80mm T d 120mm PBD average continuous braking resistor power d distance to top of device Fig 7 7 Exem...

Page 88: ...7 8 Arranging the Components in the Control Cabinet Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P bleeder_abstand fh7 40 300 Fig 7 8 Minimum distance at HMV supply units...

Page 89: ...e Control Cabinet 7 9 DOK INDRV SYSTEM PR02 EN P Boring Dimensions for the Mounting Plate Individually Arranged Drive Controllers P M K N L R K HNF_bohrbild fh7 HNF_bohrbild EPS Fig 7 9 Boring dimensi...

Page 90: ...466 25 13 7 HMV01 1R W0018 125 466 25 13 7 HMV01 1R W0045 200 466 25 13 7 HMV01 1R W0065 300 466 25 13 7 HMS01 1N W0020 0 466 25 13 7 HMS01 1N W0036 0 466 25 13 7 HMS01 1N W0054 0 466 25 13 7 HMS01 1N...

Page 91: ...210 HMS01 1N W0150 HMS01 1N W0070 HMS01 1N W0054 HMD01 1N W0036 HMS01 1N W0036 HMS01 1N W0020 H M D 0 1 1 N W 0 0 20 H M D 0 1 1 N W 0 0 1 2 DM000005v01_nn fh Fig 7 11 Rexroth IndraDrive M components...

Page 92: ...20 HMV01 1R W0018 HMV01 1R W0045 HMV01 1R W0065 HMS01 1N W0020 HMS01 1N W0036 HMS01 1N W0070 HMS01 1N W0150 HMS01 1N W0210 HMD01 1N W0012 HMD01 1N W0020 HMS01 1N W0020 HMS01 1N W0036 HMS01 1N W0054 HM...

Page 93: ...m HLC01 1C 01M0 HLC01 1C 02M4 HMV01 1E W0030 HMV01 1E W0075 HMV01 1E W0120 HMV01 1R W0018 HMV01 1R W0045 HMV01 1R W0065 HMS01 1N W0020 HMS01 1N W0036 HMS01 1N W0070 HMS01 1N W0150 HMS01 1N W0210 HMD01...

Page 94: ...S02 1E W0054 HCS02 1E W0070 HCS02 1E W0028 C C C M HAS04 L 100 30 DM000003v01_nn fh Fig 7 13 Rexroth IndraDrive C components Note Observe that using HAS04 accessory at the HCS02 arranged at the utmost...

Page 95: ...0070 HLC01 1C 01M0 HLC01 1C 02M4 50 without distance between the components HCS02 1E W0012 HCS02 1E W0028 HLB01 1C HLC01 1C 01M0 HLC01 1C 02M4 57 5 without distance between the components HCS02 1E W00...

Page 96: ...Z mm HCS02 1E W0054 HCS02 1E W0070 HMS01 1N W0020 HMS01 1N W0036 HMS01 1N W0054 HMD01 1N W0012 HMD01 1N W0020 HMD01 1N W0036 HLC01 1D 05M0 HLB01 1D 50 without distance between the components Fig 7 15...

Page 97: ...perature of components when they are arranged in multiple lines in the control cabinet Where necessary cooling air guides are to be provided with blowers specially used for this purpose air guide addi...

Page 98: ...observe the following information Always position cooling units in such a way that condensation water cannot drip onto electronic equipment in the control cabinet Position the cooling unit in such a w...

Page 99: ...p temperature in such a way that the interior temperature of the control cabinet is no lower than the temperature of the surrounding air Set the temperature limitation to the maximum surrounding tempe...

Page 100: ...performance versorg_antrieb_sym FH7 supply unit drive controllers high power low power high power low power drive controllers Fig 7 20 Example of an arrangement Arrangement of Additional Components A...

Page 101: ...ol cabinet must be provided with interference suppression combinations These combinations must be connected directly at each coil Non shielded cables belonging to the same circuit feeder and return ca...

Page 102: ...ing connecting lines control voltage or auxiliary voltage connection with power supply unit fuse and other parts unless connection is run via the mains filter of the AC drives all components that aren...

Page 103: ...connect to mounting plate over large surface area DA000011v01_en FH7 T NT Q2 LINE mains filter LOAD connection mains control cabinet Z1 Z2 Z2 blower connection single phase or three phase distance to...

Page 104: ...e area or Separate these lines from the other interference susceptible lines in zones B and C by means of a grounded distance plate vertically attached to the mounting plate In addition these lines ha...

Page 105: ...cable of the machine installation or control cabinet of the has to be firmly connected at point PE and have a cross section of at least 10 mm 2 or to be complemented by a second equipment grounding co...

Page 106: ...allel for a distance of 300 mm After that distance motor cables and power supply cables have to be routed in opposite directions in separate cables ducts as illustrated in the following figures Fig 7...

Page 107: ...control cabinet outlet motor cables Fig 7 23 Option 2 separate routing of motor cable and mains connection lines The motor cables should be routed along grounded metal surfaces both inside the contro...

Page 108: ...ance to the drive controller The connection of cable shields by means of round wires so called pig tails at the cable ends to ground and housing is normally insufficient Make sure there is sufficient...

Page 109: ...act 3 overall shield of the motor power cable folded back 4 ground bus in control cabinet 5 single strands of motor power cable 6 connection of ground bus to supplying device 7 strain relief as near a...

Page 110: ...d contact with the overall shield of the motor power cable 3 If you use your own cable make sure the shields of the two inner pairs of wires are in contact with the overall shield On the level of the...

Page 111: ...onding conductor of a cross section of normally 10 mm between control cabinet housing and motor housing Note For cable lengths of more than 50 m the cross section should be at least 35 mm 2 For kit mo...

Page 112: ...e connection points selectively scratch off the lacquer so that there is safe electrical contact over a large surface area Contact over a large surface area is established by means of bare connection...

Page 113: ...aces reference potential The ideal solution are closed grounded cable ducts or metal pipes which however is only obligatory for high requirements sensitive instrument leads Avoid suspended lines or li...

Page 114: ...installed in star shaped form i e for each group of drive controllers or third party components it is necessary to run separate supply lines This too applies to multiple line arrangement in the case o...

Page 115: ...on the contactor type immediately at the inductance Only the interference suppression element arranged immediately at the inductance serves this purpose Otherwise the emitted noise level is too high w...

Page 116: ...7 36 Arranging the Components in the Control Cabinet Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Notes...

Page 117: ...erman EMC law The compliance with EMC standards was tested by means of a typical arrangement with a test setup conforming to standard with the indicated mains filters The limit values according to pro...

Page 118: ...6 enclosure port 3 power interface signal interface Ports for process measurement control lines earth port Application Examples Profibus Interbus DeviceNet CANopen Application Examples SERCOSinterface...

Page 119: ...se Emission Controlled variable speed drives contain converters containing snappy semiconductors The advantage of modifying the speed with high precision is achieved by means of pulse width modulation...

Page 120: ...areas to be complied with for applications with unrestricted distribution B1 Fig 8 4 Limit value classes Limit value characteristic through frequency range Limit values for line based disturbances DI...

Page 121: ...dio interference suppression taken Therefore the indicated measures are generally recommended The nominal current of the supply mains 100A or 100A is specified by the local power supply company at the...

Page 122: ...notes on application contained in this documentation 8 4 Selecting the Mains Filter When mains filters are used the allowed limit values of the line based interference emission can be complied with in...

Page 123: ...has to comply with the criteria determined before Within a mains filter line you can replace mains filters of lower type current by such ones with higher type current For Rexroth drive systems there...

Page 124: ...couple the drive system with the mains filter from the mains via an isolating transformer if ground fault detection or monitoring is to remain effective in the installation Please note that residual c...

Page 125: ...r axes Max allowed total length of motor cable m PWM frequ kHz Allowed leakage capacitance to comply with limit value class nF assigned mains choke HNL01 1 optional HMS01 HMD01 A2 1 A2 2 A1 B1 HMV01 1...

Page 126: ...tance to comply with limit value class nF assigned mains choke HNL01 1R required HMS01 HMD01 A2 1 A2 2 A1 B1 HMV01 1R W0018 HNF01 1A F240 R0026 12 280 110 4 8 12 16 tbd 290 290 HMV01 1R W0018 HNF01 1A...

Page 127: ...A1 B1 group supply without DC bus connection toHCS02 1E W0012 NFD03 1 480 007 6 HCS02 120 4 8 12 16 80 70 tbd x 75 tbd 65 tbd 45 tbd group supply without DC bus connection toHCS02 1E W0012 HCS02 1E W...

Page 128: ...2 1E W0028 or central supply via HCS02 1E W0054 HCS02 1E W0070 HNF01 1A M900 R0026 12 900 4 8 12 16 400 tbd x 350 tbd 350 tbd 350 tbd group supply without DC bus connection to HCS02 1E W0012 HCS02 1E...

Page 129: ...ve controller type Mains filter type Max allowed number of drive contr or axes Max allowed total length of motor cable m PWM frequ kHz Allowed leakage capacitance to comply with limit value class nF H...

Page 130: ...0 4 8 12 16 tbd tbd tbd tbd HCS03 1E W0100 HNF01 1A F240 R0094 6 240 110 4 8 12 16 tbd tbd tbd tbd HCS03 1E W0100 HNF01 1A M900 R0094 12 900 270 4 8 12 16 tbd tbd tbd tbd HCS03 1E W0150 HNF01 1A F240...

Page 131: ...ins connection they are described in detail below Note For further information on configuration and parameter setting of the drive controllers see Functional Description in chapter Power Supply In thi...

Page 132: ...e Einzeleinspeisung HMV EPS optionally required components are marked with gray background color Fig 9 2 Individual supply HMV Individual Supply with HCS It is possible to connect further drive contro...

Page 133: ...RV SYSTEM PR02 EN P Note When using the component HCS03 1E with HNK01 1 connect the mains contactor electrically between the mains connection and the HNK Note DC bus connection of devices connected to...

Page 134: ...y without DC Bus Connection of the Groups Note Apart from the connection of the drive controller to the mains the following connections have to be wired Bb contact at control section see Project Plann...

Page 135: ...connection of the groups HCS Trafo Filter Choke HCS Fuse HMS HMD HMS HMD optionally required components are marked with gray background color Fig 9 5 Group supply HCS without DC bus connection of the...

Page 136: ...preferably have the same impedances in order to achieve balanced load distribution at the power input of the drive controllers From the common node of the lines you therefore have to make sure that th...

Page 137: ...lor Fig 9 6 Group supply HMV with DC bus connection This type of mains connection corresponds to parallel operation of HCS drive controllers HCS Trafo Filter Choke HCS Fuse HMS HMD HMS HMD Gruppeneins...

Page 138: ...and to the DC bus the following connections have to be wired Bb contact at control section see Project Planning Manual for control section control voltage supply module bus equipment grounding conduc...

Page 139: ...ains type TN S is the usual mains type in Europe Tr L1 L2 L3 N P E T S N U W V T direct grounding of a point station ground N exposed conductive parts directly connected to station ground Separate neu...

Page 140: ...mains system Compliance with EMC requirements in this case is only possible under restricted conditions Can therefore only be used for industrial area with its own mains TT System Tr L1 L2 L3 N T T U...

Page 141: ...e connection point of the mains depends on its mains internal resistance system impedance or its minimum mains short circuit power The following criteria are decisive For the protection of devices a m...

Page 142: ...16 00 50 93 23 04 73 34 5 32 00 101 86 46 08 146 68 2 semi rigid mains 4 40 00 127 32 57 60 183 35 3 53 33 169 77 76 80 244 46 2 80 00 254 65 115 20 366 69 1 160 00 509 30 230 40 733 39 3 non rigid ma...

Page 143: ...wave Fig 10 9 Mains short circuit ratio Rsc For public mains we distinguish Mains connections under 16 A With an RSC 1000 there normally isn t any restriction of the allowed mains current distortion a...

Page 144: ...ecommend the following procedure for selecting the required mains connection components 1 Determine max current I of mains connection Note Classification for public mains according to European standar...

Page 145: ...electric loads at connection point apparent power of fundamental wave Fig 10 12 Maximum allowed connected load 10 4 Limit Values for Interference Free Operation at Mains The data below specify the li...

Page 146: ...on on the process cannot be determined without detailed knowledge of the respective process The effect is a system and rating aspect and generally will be greatest when the power demand including the...

Page 147: ...ge Higher overvoltage has to be limited by other measures e g overvoltage protection on site Circuit Against environment and ground 1 Between the conductors within the circuit 1 mains connection 230 5...

Page 148: ...low illustrates the voltage pulse DK000075v01_en tif Fig 10 19 Impulse withstand voltage 1 2 50 s and 8 20 s according to EN 61000 If higher overvoltage values can occur in the application measures fo...

Page 149: ...capacitive coupling on lines Use overvoltage limiters at the machine or installation when the overvoltage occurring at the Rexroth components is greater than the max allowed overvoltage Use the overvo...

Page 150: ...bd W0070 without tbd 0 58 tbd tbd tbd tbd W0012 HNL01 tbd tbd tbd tbd tbd W0028 HNL01 tbd 0 83 tbd tbd tbd tbd W0054 HNL01 tbd 0 77 tbd tbd tbd tbd HCS02 W0070 HNL01 tbd 0 66 tbd tbd tbd tbd W0070 wit...

Page 151: ...HNK01 tbd tbd tbd tbd tbd tbd W0030 without tbd tbd tbd tbd tbd tbd W0065 without tbd tbd tbd tbd tbd tbd W0120 without tbd tbd tbd tbd tbd tbd W0030 HNL01 tbd tbd tbd tbd tbd tbd W0065 HNL01 tbd tbd...

Page 152: ...e loads and supply mains should always be taken into account For protection against contact indirect contact in a machine or plant in which a drive system is used the overcurrent protective device nor...

Page 153: ...HMS HMD HLB01 1 HLC01 1 M 3 M 3 M 3 M 3 3 3 3 M 3 M 3 joint bar of equipment grounding conductors aim of protective measures contact voltage 50V at housing control cabinet TN S mains HLB01 1 HLC01 1 H...

Page 154: ...HMD HMS HMD HLB01 1 HLC01 1 M 3 M 3 M 3 M 3 3 3 3 M 3 M 3 joint bar of equipment grounding conductors aim of protective measures contact voltage 50V at housing control cabinet TN C mains grounded mai...

Page 155: ...3 HMS HMD HMS HMD HLB01 1 HLC01 1 M 3 M 3 M 3 M 3 3 3 3 M 3 M 3 joint bar of equipment grounding conductors aim of protective measures contact voltage 50V at housing control cabinet IT mains ungrounde...

Page 156: ...and current supply automatically cut off when equipment grounding conductor interrupted case of error Routing of a second equipment grounding conductor via separate terminal connectors with the same...

Page 157: ...case of mains unbalance Given these operating conditions residual current operated circuit breakers can trigger without an error having occurred The EMC measures are mainly based on capacitive short...

Page 158: ...k for correct function including activation in the case of failure Exclusive Fusing by Residual Current Operated Circuit Breaker For drive systems with electronic drive controllers exclusive protectio...

Page 159: ...ment When the monitor signals an error the ground fault is detected and removed without operation being switched off Switch off only takes place if a second ground fault occurs before the first one ha...

Page 160: ...10 22 Requirements to the Mains Connection Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Notes...

Page 161: ...l via external mains contactor Possibilities of Control with Rexroth IndraDrive M HMV01 1E and HMV01 1R supply units deceleration in the case of disturbed electronic system of drive deceleration in th...

Page 162: ...attenuate overvoltages use overvoltage limiters with diode combination Bb_relais_schutz FH7 K1 DC 24V Bb Fig 11 1 Recommended suppressor circuit Varistors and RC elements may not be used as suppressor...

Page 163: ...contact signals readiness for power voltage on by its closed status Control via External Mains Contactor HCS02 and HCS03 CAUTION Damage to the device Before switching the drive controller on again wa...

Page 164: ...n Drive controllers HCS02 1E NNNV with control sections CSB01 1N FU Design for HCS02 and HCS03 Drive Controllers with Integrated 24V Control Voltage Supply and CSB01 1N FU Control Sections When using...

Page 165: ...et excitation are connected motors with permanent magnet excitation and asynchronous motors induction machines are connected Due to the DC bus short circuit motors with permanent magnet excitation can...

Page 166: ...Control unit error message Mains contactor ext control voltage Bb 2 1 K1 Safety limit switch Emergency stop Power off K1 HLB01 1C X32 8 DC bus short circuit DC24V 1 integrating the Bb contacts of oth...

Page 167: ...p or when the drive internal monitors trigger the drive control inputs the command value zero The drives are thereby decelerating in a controlled way with maximum torque In some applications e g elect...

Page 168: ...when the monitors of the supply unit trigger e g mains failure the electronic system of the drives shuts them down according to the error reaction that was set WARNING Personal injury caused by uncon...

Page 169: ...ror message of control use only contacts that do not open when E stop switch is open K1 mains contactor in power supply unit K4 drive enable signal control RF drive enable signal of the control unit S...

Page 170: ...not damage the installation If only asynchronous motors are connected to the supply unit If the end positions of the feed axes have been sufficiently cushioned If external braking devices are used The...

Page 171: ...r supply unit ready drive system Bb drive controllers ready CNC lag error message of control use only contacts that do not open when E stop switch is open K1 mains contactor in power supply unit K4 dr...

Page 172: ...parameter Activation of NC reaction on error has to be set accordingly in the drive controller P 0 0117 bit 0 1 In the case of E Stop or when the monitors of the supply unit trigger e g mains failure...

Page 173: ...supply units ready drive system Bb drive controllers ready CNC lag error message of control use only contacts that do not open when E stop switch is open K1 mains contactor in power supply unit K4 dri...

Page 174: ...us resistor unit can be damaged hlbd_hmv_installation fh7 X32 9 X32 1 X31 6 X31 5 Bb1 X32 8 X32 7 A10 1 1 X32 6 X32 5 X32 4 HMV HLB01 1D X32 7 X32 1 X31 5 X31 6 X32 8 Bb2 X32 6 24V 0V L L BRC 1 S2 CNC...

Page 175: ...12 K1 A10 K1 RF Bb HMV01 1E HMV01 1R X33 4 X33 3 X31 4 UD X31 3 AF AF AF S5 X33 1 X33 2 A10 A10 E Stop relay AF drive enable of drive controllers Bb readiness for operation of drive controllers K1 mai...

Page 176: ...11 16 Control Circuits for the Mains Connection Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Notes...

Page 177: ...terminal block 0V 24V to supply with control voltage connection to control unit and or master communication Within the drive system connect among other things equipment grounding conductors PE of X3 o...

Page 178: ...Connect the bare metal back panel of the drive controller in conductive form to the mounting surface in the control cabinet To do this use the supplied mounting screws 2 Connect the mounting surface...

Page 179: ...devices HMV01 HCS03 HMS01 HMD01 HLB01 1D HLC01 1D HLC01 1C realized in central form one connection at HMV01 HCS03 HCS02 with HAS04 HLB01 1C HLC01 1C HMS01 HMD01 interconnect joint bars at front of de...

Page 180: ...ing connections Note Provide sufficient cross sections of the lines for connecting the equipment grounding conductor of the device to the equipment grounding system in the control cabinet If lines are...

Page 181: ...onnection point and connection of the DC bus connections for system components HMV01 HMS01 HMD01 HLB01 1D and HCS03 in single line arrangement schienen_zwkreis Fig 12 5 Contact bars For multiple line...

Page 182: ...e left and to the right Cable Routing to the Left CAUTION Damage caused by voltage arcing Insulate ring terminals and connecting lines with a heat shrinkable sleeve Afterwards only strip the insulatio...

Page 183: ...Insulate ring terminals and connecting lines with a heat shrinkable sleeve Afterwards only strip the insulation of the contact surface of the ring terminal DC bus nach rechts_1f4 fh7 correct incorrect...

Page 184: ...rspg B A A cable to source of control voltage supply B contact bars Fig 12 8 Connection points and connections of control voltage Note Connect the system components HCS02 and HLB01 1C to the control v...

Page 185: ...ection device 1 control voltage connection device 2 control voltage connection Fig 12 9 Control voltage connections for cable routing to the left Cable Routing to the Right DC bus nach rechts_1f4 fh7...

Page 186: ...s they must be shielded Their total length mustn t exceed a maximum of 40 m The module bus extension accessory is available to extend the module bus connection Motor Connection X5 and X6 X5 Motor powe...

Page 187: ...omponents in the Drive System 12 11 DOK INDRV SYSTEM PR02 EN P 12 2 Overall Connection Diagrams of the System To draw up the overall connection diagrams there are ePlan macros of the components availa...

Page 188: ...12 12 Connections of the Components in the Drive System Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Notes...

Page 189: ...or the mains side phase currents and inrush currents calculated for the individual drives have to be added CAUTION Damage to the drive controller caused by overload Make sure the specified performance...

Page 190: ...tbd tbd tbd tbd tbd W0070 with 50 3NE1817 0 3NA6820 4 16 6 3RT1036 180 W0100 without tbd tbd tbd tbd tbd tbd W0100 with 80 3NE1820 0 3NA6824 4 35 4 3RT1044 350 W0150 without tbd tbd tbd tbd tbd tbd W0...

Page 191: ...A setting value mm AWG Type ms Properties gR gL tripping charact C HMV01 1 E HNL01 1 W0030 without 31 35 32 31 6 8 integrated W0030 with 51 63 63 51 16 6 integrated W0075 without 77 100 77 25 2 integ...

Page 192: ...3RT10 44 180 W0100 without tbd tbd tbd tbd tbd tbd W0100 with 67 Littelfuse L50S70 Cooper Bussmann FWH 70B 3NA6 824 35 4 3RT10 44 350 W0150 without tbd tbd tbd tbd tbd tbd W0150 with 88 Littelfuse L50...

Page 193: ...A A setting value mm AWG Typ ms Properties gR gL tripping charact C HMV01 1 E HNL01 1 W0030 without 26 35 32 26 6 10 integrated W0030 with 43 50 50 43 6 10 integrated W0075 without 64 80 64 25 4 inte...

Page 194: ...6 3RT1044 180 W0100 without tbd tbd tbd tbd tbd tbd W0100 with 64 3NE1820 0 3NA6824 25 4 3RT1044 350 W0150 without tbd tbd tbd tbd tbd tbd W0150 with 85 3NE1021 0 3NA6830 2x25 50 2 3RT1046 350 W0210 w...

Page 195: ...ly lines to short circuit protection devices branching off main lines do not need to be especially protected against short circuit when the following requirements have been fulfilled the supply lines...

Page 196: ...13 8 Fusing and Selecting the Mains Contactor Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Notes...

Page 197: ...ve System Rexroth IndraDrive 14 1 DOK INDRV SYSTEM PR02 EN P 14 Accessories in the Drive System Rexroth IndraDrive 14 1 Overview of HAS Accessories A wide range of accessories is available in the Rexr...

Page 198: ...14 2 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P DL000001v01_en tif Fig 14 1 Overview of accessories...

Page 199: ...Line 2 1 Basic kit 01 3 Design 3 1 1 1 4 Device width 4 1 50 050 4 2 65 065 4 3 75 075 4 4 100 100 4 5 105 105 4 6 125 125 4 7 150 150 4 8 175 175 4 9 200 200 4 10 225 225 4 11 250 250 4 12 350 350 5...

Page 200: ...s e g 048 or 072 the bars are adjusted to the device width In addition the joint bars for connecting the equipment grounding conductors are contained in this case Note Please observe that the contact...

Page 201: ...P Scope of Supply The basic accessories HAS01 with contact bars is contained in the standard scope of supply of the HMS and HMD drive controllers The basic accessories HAS01 without contact bars is c...

Page 202: ...14 6 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 4 Accompanying note...

Page 203: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 7 DOK INDRV SYSTEM PR02 EN P Fig 14 5 Accompanying note...

Page 204: ...14 8 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 6 Accompanying note...

Page 205: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 9 DOK INDRV SYSTEM PR02 EN P Fig 14 7 Accompanying note...

Page 206: ...14 10 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 8 Accompanying note...

Page 207: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 11 DOK INDRV SYSTEM PR02 EN P Fig 14 9 Accompanying note...

Page 208: ...14 12 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 10 Accompanying note...

Page 209: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 13 DOK INDRV SYSTEM PR02 EN P Fig 14 11 Accompanying note...

Page 210: ...14 14 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 12 Accompanying note...

Page 211: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 15 DOK INDRV SYSTEM PR02 EN P Fig 14 13 Accompanying note...

Page 212: ...14 16 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 14 Accompanying note...

Page 213: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 17 DOK INDRV SYSTEM PR02 EN P Fig 14 15 Accompanying note...

Page 214: ...14 18 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 16 Accompanying note...

Page 215: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 19 DOK INDRV SYSTEM PR02 EN P Fig 14 17 Accompanying note...

Page 216: ...14 20 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 18 Accompanying note...

Page 217: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 21 DOK INDRV SYSTEM PR02 EN P Fig 14 19 Accompanying note...

Page 218: ...14 22 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 20 Accompanying note...

Page 219: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 23 DOK INDRV SYSTEM PR02 EN P Fig 14 21 Accompanying note...

Page 220: ...14 24 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 22 Accompanying note...

Page 221: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 25 DOK INDRV SYSTEM PR02 EN P Fig 14 23 Accompanying note...

Page 222: ...14 26 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 24 Accompanying note...

Page 223: ...N 1 Product 1 1 Accessories IndraDrive HAS 2 Line 2 1 Shield connection 02 3 Design 3 1 1 1 4 Device assignment 4 1 HMS01 1N W0020 001 4 2 HMS01 1N W0036 001 4 3 HMS01 1N W0054 002 4 4 HMS01 1N W0070...

Page 224: ...aDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Applications The HAS02 accessories are used to provide the motor connection cables with a strain relief connect the shield of the motor connection...

Page 225: ...ssories in the Drive System Rexroth IndraDrive 14 29 DOK INDRV SYSTEM PR02 EN P Scope of Supply The HAS02 accessories are available as an option they are not part of the standard scope of supply Fig 1...

Page 226: ...14 30 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 27 Accompanying note...

Page 227: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 31 DOK INDRV SYSTEM PR02 EN P Fig 14 28 Accompanying note...

Page 228: ...14 32 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 29 Accompanying note...

Page 229: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 33 DOK INDRV SYSTEM PR02 EN P Fig 14 30 Accompanying note...

Page 230: ...14 34 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 31 Accompanying note...

Page 231: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 35 DOK INDRV SYSTEM PR02 EN P Fig 14 32 Accompanying note...

Page 232: ...14 36 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 33 Accompanying note...

Page 233: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 37 DOK INDRV SYSTEM PR02 EN P Fig 14 34 Accompanying note...

Page 234: ...screws Exclusively use screws of a maximum length of 12 mm for the thread of the shield connection XS2 Screw second screw M6 x 12 in thread XS2 at bottom of drive controller Screw fixing device to she...

Page 235: ...d angle steel to bottom of drive controller 2 Fix support to shield angle steel as required hrau shield angle steel support clip methode of installation for the motor cable selectable MZZU0012EN00 FH9...

Page 236: ...el According to required motor cable routing it is possible to mount angle plate for shield connection in different positions motor cable routed in parallel or 45 to bottom of drive controller MZZU000...

Page 237: ...support According to required power supply cable and motor cable routing it is possible to mount shielding plate for shield connection in different positions 3 Fix shield of power supply cable and mot...

Page 238: ...should therefore always use the shielding plate where possible The shielding plate is only available as an option Shield Connection of Motor Cable HAS02 1 006 NNN NN with Mains Filter Mounted 1 Hang u...

Page 239: ...ble to mount shielding plate in different positions power supply cable routed in parallel or 45 to bottom of mains filter or 90 to bottom of mains filter MZZU0011EN00 FH9 installation 1 installation 2...

Page 240: ...shield connection in different positions power supply cable routed in parallel or 45 to bottom of mains filter MZZU0014EN00 FH9 L1 L2 L3 PE PE PE 1 2 3 motor cable power supply cable Fig 14 41 Shieldi...

Page 241: ...0 3 1 0 0 2 N N N N N 1 Product 1 1 Accessories IndraDrive HAS 2 Line 2 1 Control cabinet adapter 03 3 Design 3 1 1 1 4 Device assignment Number of bolt 4 1 HCS02 1E W0012 002 4 2 HCS02 1E W0028 002 4...

Page 242: ...surface has03_verwendung FH7 B A A A control cabinet adapter B mounting surface in control cabinet Fig 14 43 How to use the control cabinet adapters Scope of Supply The HAS03 accessories are available...

Page 243: ...Rexroth IndraDrive Accessories in the Drive System Rexroth IndraDrive 14 47 DOK INDRV SYSTEM PR02 EN P Fig 14 44 Accompanying note...

Page 244: ...14 48 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Fig 14 45 Accompanying note...

Page 245: ...6 Other design 6 1 none NN 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 5 Example Abbrev Column H A S 0 4 1 0 0 1 N N N N N Fig 14 46 Type code HAS04 1 Note Using the HAS04 accessories requires additional mo...

Page 246: ...e Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Scope of Supply The HAS04 accessories are available as an option they are not part of the standard scope of supply Fig 1...

Page 247: ...ssories in the Drive System Rexroth IndraDrive 14 51 DOK INDRV SYSTEM PR02 EN P Capacitor L device internal device external L threaded bolt flat pin connector mkv_kondensator fh7 Fig 14 49 Connecting...

Page 248: ...troller by means of bus bar 2 see figure below Bus bar 2 replaces the equipment grounding connection 3 at HMx01 see figure below to the equipment grounding system 1 mounted HAS04 accessories with conn...

Page 249: ...4 6 7 8 9 4 0 5 Example Abbrev Column H A S 0 5 1 0 0 1 N N N N N 1 Product 1 1 HAS HAS 2 Line 2 1 Cable connectors and adapter 05 3 Design 3 1 1 1 4 Assignment 4 1 adapter HCS03 1E W0070 001 4 2 adap...

Page 250: ...filter HMF01 1A D0K2 D0045 and HCS03 1E W0070 as well as between mains filter HNK01 1A A075 E0050 and HCS03 1E W0070 HAS05 1 002 NNN NN is used for electrical connection between mains filter HNK01 1A...

Page 251: ...1 to HCS03 1 connection from filter to drive controller is established via connector X5 of HAS05 1 001 When mounting the mains filter HNK01 1 to HCS03 1 connection from filter to drive controller is e...

Page 252: ...ble ring CNC SERCOS interface 1 2 3 1 fiber optic cable connections outside of control cabinet 2 control cabinet duct 3 fiber optic cable connections inside of control cabinet Fig 14 57 Fiber optic ca...

Page 253: ...der code for arrangement HCS02 left 105 mm next to HCS02 right 65 mm required length 0 25 m type designation RKO 0100 order code RKO 0101 0 25 Interconnection of Drive Controllers For selecting the fi...

Page 254: ...right of HMS or HMD Independent of the width of the devices cable length is 0 15 m Combination of HCS02 to the Left of HMS or HMD lwl_hcs02_hms_r H3 ERROR 3 2 1 H3 ERROR 3 2 1 HCS02 HMS HMD Fig 14 62...

Page 255: ...S03 HMS HMD Fig 14 65 HCS03 to the left of HMS or HMD Required fiber optic cable length m Width left device mm Width right device mm 50 75 100 125 150 200 225 350 50 0 15 0 25 0 25 0 25 0 30 0 50 0 50...

Page 256: ...ve controllers is more than 5 mm The bus cable can be ordered with lengths of 0 5 m to 40 m in steps of 0 5 m The cable consists of housing with hinged cover cable with strain relief mounted at both e...

Page 257: ...and plug ribbon cable of right device into circuit board 3 Close cover 4 Screw strain relief down to ground strap 5 Plug ribbon cable into X1 Note Make sure the connection between strain relief and g...

Page 258: ...14 62 Accessories in the Drive System Rexroth IndraDrive Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Notes...

Page 259: ...fined To ensure correct dimensioning of the drive system we recommend to do the calculations as described in the following sections DC Bus Continuous Power DC bus continuous power is calculated from t...

Page 260: ...eeds and nibbling machines run up and braking times must be taken into account CAUTION Damage to the drive controller The DC bus capacitors in the drive controller have been dimensioned for loading wi...

Page 261: ...ve controller or the combination of drive controllers has to make available the DC bus power However in most applications simultaneous loading of all drives will not occur thus only the simultaneous l...

Page 262: ...y the following equation is to be used for such applications 25 1 3 0 2 1 P P P P P mSen mSe mSe mHa ZWD 0 3 experimental value for standard machine tools 1 25 constant for motor and controller effici...

Page 263: ...n the maximum regenerative power of the drive controller or combination of drive controllers If this is not taken into consideration in dimensioning the system thermal destruction of the braking resis...

Page 264: ...le energy of the DC bus capacitors Fig 15 17 Condition to avoid power dissipation from the regenerative power Many acceleration and deceleration processes are typical for applications with servo drive...

Page 265: ...of the additional external capacitors Use allowed components for drive system Rexroth IndraDrive The properties of the additional capacitors have to comply with minimum requirements min dielectric st...

Page 266: ...e continuous regenerative powers are only small For this type of applications exact calculation is not required It is sufficient to make sure that the regenerative peak power is not exceeded Exact cal...

Page 267: ...Power Usually peak regenerative power will occur when an E Stop signal is triggered and all axes brake simultaneously CAUTION Risk of damage due to extended braking times and distances Select the dev...

Page 268: ...us continuous power W MEFF effective torque Nm nMITTEL average speed min 1 k factor for motor and controller efficiency 1 25 MKD MHD Fig 15 25 Calculating the DC bus power cos P S DC LN SLN mains conn...

Page 269: ...tion Harmonic Content Distortion Factor k The harmonic content of for example the mains current is described by the distortion factor k The distortion factor contains all alternating components both t...

Page 270: ...TPF The power factor cos or TPF is used for rating mains components transformer fuse etc Snetz Pnetz TPF cos Pnetz effective mains power Snetz apparent mains power Fig 15 32 Power Factor cos TPF Note...

Page 271: ...hat the drive controller can process in continuous operation in kW PBD HLB01 braking resistor continuous power that the additional braking resistor module can process in continuous operation in kW f b...

Page 272: ...ontrol Voltage Supply steuerspg_durchschleif fh7 X13 X13 X13 Fig 15 35 Looping through the control voltage Calculation for 3 drive controllers ID 3 x 3 3 N N U P Fig 15 36 Continuous current ID IE 3 x...

Page 273: ...dual motors For these individual capacitances see Project Planning Manual for motor a list of selected values is contained in the appendix of this drive system documentation _ C 2 _ C 1 _ C C _ab _ab...

Page 274: ...e derating of the filter starts see Fig 15 43 K 10 K U U x 10 T T 2 Gv 2 Mv m 1 v m 1 v v ges UMv voltage value at frequency fv UGv voltage limit value for frequency fv Tges calculated temperature ris...

Page 275: ...of filter at 45 C Tamb ambient temperature Fig 15 44 Current reduction in the case of overtemperature 15 6 Determining the Data for Selecting the 24V Supply At HCS02 and HLB01 1C devices the external...

Page 276: ...continuous current of motor brakes to be operated Peak Current Capacity of 24V supply The peak current capacity of the control voltage supply has to correspond at least to the sum of peak currents of...

Page 277: ...vice To ensure this indicate the entire type designation when requesting replacement parts 16 2 How to Proceed When Replacing Devices Note For replacing devices you absolutely have to observe the safe...

Page 278: ...soiling according to EN50178 2 replace motor Note To mechanically replace the AC servo motor observe the instructions of the machine manufacturer connect plug in connectors WARNING Risk of accident du...

Page 279: ...ady made Rexroth cables check to ensure that the cables match the terminal diagram of the machine manufacturer open main switch make sure main switch cannot be switched on again disconnect plug in con...

Page 280: ...are DriveTop version SWA DTOP INB V MS Operating system Service pack Language PC designation Hardware configuration system RAM hard disk memory Drive system Power section Type code Serial number SN Ha...

Page 281: ...loose cable connect moisture in unit foreign body in unit Other defects problems in the mechanical system power section failure control system failure motor failure cable break defective blower defect...

Page 282: ...16 6 Replacing Devices Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Notes...

Page 283: ...oil grease or other dirt In addition when returned the products mustn t contain any undue foreign matter or foreign component Please send the products free domicile to the following address Bosch Rex...

Page 284: ...y contain steel aluminum copper synthetic materials electronic components and modules Motors Motors mainly contain steel aluminum copper brass magnetic materials electronic components and modules Recy...

Page 285: ...en Sie bitte zuerst Kontakt mit unserem f r Sie n chstgelegenen Ansprechpartner auf Die Angaben in der vorliegenden Dokumentation k nnen seit Drucklegung berholt sein At www boschrexroth com you may f...

Page 286: ...hr from 7 am 6 pm Tel 49 0 9352 40 42 22 Vertriebsgebiet S d Germany South Bosch Rexroth AG Landshuter Allee 8 10 80637 M nchen Tel 49 0 89 127 14 0 Fax 49 0 89 127 14 490 Vertriebsgebiet West Germany...

Page 287: ...11 224 88 30 Italy Italien Bosch Rexroth S p A Via Mascia 1 80053 Castellamare di Stabia NA Tel 39 081 8 71 57 00 Fax 39 081 8 71 68 85 Italy Italien Bosch Rexroth S p A Via del Progresso 16 Zona Ind...

Page 288: ...asarabia no 250 sector 3 73429 Bucuresti Tel Fax 40 0 21 255 35 07 40 0 21 255 77 13 Fax 40 0 21 725 61 21 eastel rdsnet ro Romania Rum nien Bosch Rexroth Sp zo o Str Drobety nr 4 10 app 14 70258 Bucu...

Page 289: ...al Compound Narol Naka Makwana Road Andheri East Mumbai 400 059 Tel 91 22 28 56 32 90 91 22 28 56 33 18 Fax 91 22 28 56 32 93 singh op boschrexroth co in India Indien Bosch Rexroth India Ltd S 10 Gree...

Page 290: ...7J 1R1 Tel 1 604 205 5777 Fax 1 604 205 6944 david gunby boschrexroth ca Mexico Bosch Rexroth Mexico S A de C V Calle Neptuno 72 Unidad Ind Vallejo 07700 Mexico D F Tel 52 55 57 54 17 11 Fax 52 55 57...

Page 291: ...e length Symbol Unit Typ value A C_ab nF MKD025 MKE037 B C_ab nF 1 0 A C_ab nF MKD MHD MHP041 MKE047 B C_ab nF 1 6 A C_ab nF 1 2 MKD MHD MHP071 B C_ab nF 2 5 MKD MHD MHP090 MKE098 B C_ab nF 6 7 A C_ab...

Page 292: ...erall shield Cable type of non assembled cable Nom cross section in mm Symbol Unit Value INK 653 1 0 CY_K typ nF m 0 6 INK 650 1 5 CY_K typ nF m 0 8 INK 602 2 5 CY_K typ nF m 0 7 INK 603 4 CY_K typ nF...

Page 293: ...pply unit HNF01 1 mains filter HNL01 1 mains choke HNK01 1 mains filter mains filter with integrated mains choke variant for assembly MSK040 synchronous motor MSK050 synchronous motor MSK060 synchrono...

Page 294: ...t with them Due to the operating principle the discharging time is the longer the bigger the energy store the capacitance value the higher the voltage to which the energy store has been charged the gr...

Page 295: ...uent use of the discharging device of the occurring continuous power The contactor contact has to withstand the occurring direct voltage of min 1000 V The contactor contact has to withstand the occurr...

Page 296: ...19 6 Appendix Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P Notes...

Page 297: ...r the mounting plate 7 9 box with project planning manuals 1 4 braking behavior 15 18 braking resistor and DC bus continuous power calculate 15 13 branch to synchronization input HMV01 1R 13 7 brief d...

Page 298: ...ection 7 25 cooling units 7 18 C UL US listing 5 1 current reduction in the case of overtemperature 15 17 D data ambient 5 4 data of motor power cable 5 9 DC bus connection 12 5 DC bus continuous powe...

Page 299: ...optic cable connections 14 56 filtering 8 6 first environment 8 5 fusing 13 1 15 10 fusing and selecting the mains contactor 13 1 fusing branches 13 7 G general measures of radio interference suppress...

Page 300: ...terference susceptible area 7 22 internal test at the factory 8 1 introducing the system 1 7 inverter 1 11 IT system 10 2 L leakage currents cause 10 19 legal regulations 8 1 limit value characteristi...

Page 301: ...1 11 module bus connection X1 12 10 module bus connections 14 60 moisture condensation 7 19 motor replace 16 2 motor cable shield connection 14 42 motor cable length length of motor power cable 5 9 m...

Page 302: ...onnection 10 1 restricted distribution 8 5 Rexroth IndraDrive platform 1 5 routing and connecting a neutral conductor N 7 24 routing the motor cables 7 26 S Safety Instructions for electric drives and...

Page 303: ...hird party motor power cables 6 22 third party motors in drive system Rexroth IndraDrive 6 22 TN C system 10 1 TN S system 10 1 transport 5 3 TT system 10 2 U UL 5 1 ungrounded mains 8 8 unrestricted...

Page 304: ...20 8 Index Rexroth IndraDrive DOK INDRV SYSTEM PR02 EN P...

Page 305: ......

Page 306: ...Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com Printed in Germany D...

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Summary of Contents for IndraDrive M

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Summary of Contents for IndraDrive M

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