REXROTH IndraControl VDP 16.3 Operating Instructions Manual Download Page 1

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Operating Instructions

Electric Drives

and Controls

Pneumatics

Service

Linear Motion and

Assembly Technologies

Hydraulics

Rexroth IndraControl

VDP 16.3, VDP 40.3, VDP 60.3

Operator Display

R911336378

Edition 03

Summary of Contents for IndraControl VDP 16.3

Page 1: ...rating Instructions Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Display R911336378 Edition 03 ...

Page 2: ...ve property of Bosch Rexroth AG It may not be repro duced or given to third parties without its consent Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this docu mentation and the availability of the product Edit...

Page 3: ...5 2 External 24 V Power Supply Unit 6 5 3 Uninterruptible Power Supply UPS 6 5 4 Connecting Cables for the CDI Interface 6 5 5 Connecting Cables for the USB Interface 7 5 6 USB Cables with Increased Noise Immunity 7 5 7 Wear Parts 8 6 Ambient Conditions 8 7 Technical Data 9 8 Standards 11 8 1 Used Standards 11 8 2 CE Marking 12 8 2 1 Declaration of Conformity 12 8 3 UL CSA Certified 12 9 Interface...

Page 4: ...8 2 Connecting the Control Cabinet PC to Operating Display 34 10 8 3 Connecting the Operating Display to the 24 V Voltage Supply 36 10 8 4 Connection Scheme Power Supply Unit UPS Control Cabinet PC and Operating Display 37 11 Commissioning 37 12 Device Description 38 12 1 General Information 38 12 2 Membrane Keyboard 38 12 2 1 System Requirements 38 12 2 2 VDP 16 3 Keys and VDP 40 3 Keys 39 12 3 O...

Page 5: ...15 Ordering Information 44 15 1 Accessories and Spare Parts 44 15 2 VDP 16 3 45 15 3 VDP 40 3 46 15 4 VDP 60 3 47 16 Disposal 47 16 1 Take Back 47 16 2 Packaging 48 17 Service and Support 48 Index 49 VDP 16 3 VDP 40 3 VDP 60 3 Bosch Rexroth AG Table of Contents DOK SUPPL VDP XX 3 IT03 EN P III ...

Page 6: ...Bosch Rexroth AG VDP 16 3 VDP 40 3 VDP 60 3 IV DOK SUPPL VDP XX 3 IT03 EN P ...

Page 7: ...uct phases Target groups Activities Mounting assembly installation Programmer Mechanic electrician To dismount To dispose Commissioning engineer Technologist Process specialist Maintenance technician Fig 1 1 Assigning the present documentation to the target groups product phases and ac tivities of the target group Purpose This document instructs the technical staff of the machine manufacturer on h...

Page 8: ...raControl V Devices Operating Systems R911343901 Project Planning Manual Tab 1 1 Required and supplementing documentation Customer feedback Customer requests comments or suggestions for improvement are of great im portance to us Please email your feedback on the documentations to Feed back Documentation boschrexroth de Directly insert comments in the elec tronic PDF document and send the PDF file ...

Page 9: ...1 2 3 4 8 9 5 10 6 12 11 13 14 15 16 1 Logotype 2 Division or plant number 3 Type code type designation code 4 Parts number 5 State of revision 6 Date of manufacture yyWww 7 Nominal voltage 8 Nominal current 9 Test marking 10 Version number 11 CE marking 12 Underwriters Laboratories Inc mark 13 Serial number as barcode 14 Serial number 15 Designation of origin 16 Company address Fig 2 1 Type plate...

Page 10: ...o the safety instruction and signifies the degree of danger The safety alert symbol a triangle with an exclamation point which precedes the signal words danger warning and caution is used to alert the reader to per sonal injury hazards DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance with this safety instruction deat...

Page 11: ... must neither be attached nor connec ted The same applies to cables and lines Operation must only be carried out with the hardware component configura tions and combinations that are expressly specified and with the software and firmware indicated and specified in the respective documentation and function al descriptions Typical areas of application of the operator displays are Handling systems an...

Page 12: ...5 External 24 V power supply unit for the IndraControl V devices Tab 5 2 External 24 V power supply unit for the operator display 5 3 Uninterruptible Power Supply UPS Ordering code Part number Description VAU01 1U 024 024 240 NN R911171024 Uninterruptible power supply DC 24 V 240 watts with USB interface Tab 5 3 Uninterruptible power supply UPS 5 4 Connecting Cables for the CDI Interface Malfuncti...

Page 13: ...ting Cables for the USB Interface Ordering code Part number Description RKB0019 000 5 R911171165 USB connecting cable Length 0 5 m RKB0019 001 0 R911171166 USB connecting cable Length 1 m RKB0019 003 0 R911171167 USB connecting cable Length 3 m RKB0019 005 0 R911171168 USB connecting cable Length 5 m Tab 5 5 Connecting cables to the control cabinet PC 5 6 USB Cables with Increased Noise Immunity I...

Page 14: ...ra ture 5 to 45 20 to 60 Max temperature gradi ent Temporal temperature changes up to 3 K per minute Humidity Min relative humidity 5 Max relative humidity 85 Min absolute humidity 1 g m3 Max absolute humidity 25 g m3 Condensation not al lowed Corresponds to climatic class 3K3 acc to EN 60721 3 3 Min relative humidity 5 Max relative humidity 75 Min absolute humidity 1 g m3 Max absolute humidity 25...

Page 15: ...nt panel Color RAL 7035 Light gray Graphite gray Bosch design Color RAL 7035 Light gray Enclosure rating Front panel IP 65 according to DIN EN 60 529 Front type 1 according to NEMA UL Rear panel IP 20 Interface on the front panel USB connection Cover degree of protec tion IP 65 No USB USB connection Cover degree of protec tion IP 65 Voltage supply DC 24 V use a 24 V power supply unit according to ...

Page 16: ...mA total current at all USB ports is max 1 A Weight 5 8 kg Tab 7 2 Technical data of the VDP 40 3 DE BI DF VDP 40 3DI VDP 40 3AL Display 381 mm TFT 15 1024 x 768 pixels 16 7 million colors Surface front panel Color RAL 7035 Light gray Graphite gray Bosch Design Operation Touch screen operation and switch ing elements Touch screen operation Enclosure rating Front panel IP 65 according to DIN EN 60 ...

Page 17: ... part number R911171065 Current consumption 1 7 A Power loss 40 W USB Per USB port max 500 mA total current at all USB ports is max 1 A Weight 7 3 kg Tab 7 4 Technical data of the VDP 60 3 8 Standards 8 1 Used Standards Standard Meaning EN 60 204 1 Safety of machinery Electrical equipment of machines EN 61 000 6 4 Generic standards emission standard industrial environments EN 61 000 6 2 Generic st...

Page 18: ...000 6 4 VDE 0839 6 4 Electromagnetic Compatibility EMC Part 6 4 Generic standards emission standard for indus trial environments IEC 61000 6 4 2006 September 2007 DIN EN 61000 6 2 VDE 0839 6 2 Electromagnetic Compatibility EMC Part 6 2 Generic standards noise immunity for industrial environments IEC 61000 6 2 2005 March 2006 Tab 8 2 Standards for electromagnetic compatibility EMC Non compliance wi...

Page 19: ...B3 4 XUSBIN X1S1 NC GND 24V 24V Fig 9 1 Interfaces on the operating display 9 2 Overview Designation at the housing Connection type Connector type integra ted Mating connector or ca ble from outside X1S1 DC 24 V voltage supply 3 pin MC1 5 3 G 3 5THT 3 pin FK MCP 1 5 3 ST 3 5 XUSB1 2 2 USB interfaces USB female connector Type A USB connector Type A XUSB3 4 2 USB interfaces USB female connector Type...

Page 20: ...nctions due to insufficient shielding NOTICE Use only shielded cables and metallic or conductive connector coupling covers with large area shield support 9 3 DC 24 V Voltage Supply Fig 9 2 Interface for 24 V voltage supply Pin Function 1 Supply voltage 24 V 2 Supply voltage 0 V 3 n c Use a 24 V industrial power supply unit acc to DIN EN 60742 classification VDE 0551 for example VAP01 1H W23 024 01...

Page 21: ... operating display depends on the cable length of the XSER connection and of the DIP switch setting see tab 9 3 USB speeds de pending on the XSER cable length on page 15 Cable length of the XSER connection DIP switch S1 2 USB speed Note Up to 5 meters OFF 12 Mb s Up to 5 meters OFF 480 Mb s USB2 0 An additional USB cable between con trol cabinet PC and XUSBIN is required From 5 to 30 meters OFF 12...

Page 22: ... as well as the screen inter face XVID XVID and XSER Markings The CDI interfaces are color coded on the device CDI interface data XSER Violet CDI interface screen XVID Black Tab 9 4 Color coding of the interface 10 Assembly Disassembly and Electrical Installation 10 1 Installation Notes Provide a space of 50 mm on all sides of the device for sufficient cooling and cable routing The LED displays on...

Page 23: ...variants with keys M keys or touch screen the front panel width is 350 mm and the height is 290 mm All values in the illustrations are given in mm 290 350 Fig 10 1 Dimensions Front panel of the VDP 16 3DB VDP 16 3 VDP 40 3 VDP 60 3 Bosch Rexroth AG Assembly Disassembly and Electrical Installation DOK SUPPL VDP XX 3 IT03 EN P 17 53 ...

Page 24: ...w VDP 16 3AK customized version The front panel width of the VDP 16 3AK is 360 mm and the height is 300 mm It has no USB connection Bosch Rexroth AG Assembly Disassembly and Electrical Installation VDP 16 3 VDP 40 3 VDP 60 3 18 53 DOK SUPPL VDP XX 3 IT03 EN P ...

Page 25: ...9 187 Fig 10 4 Dimensions Front panel of the VDP 16 3AK 12 5 167 5 167 5 Fig 10 5 VDP 16 3AK Top View VDP 16 3 VDP 40 3 VDP 60 3 Bosch Rexroth AG Assembly Disassembly and Electrical Installation DOK SUPPL VDP XX 3 IT03 EN P 19 53 ...

Page 26: ...ices 10 2 2 IndraControl VDP 40 3 VDP 40 3 standard version Irrespective of the design of the VDP 40 3 standard variants with keys M keys or touch screen the front panel width is 407 mm and the height is 370 mm All values in the illustrations are given in mm Bosch Rexroth AG Assembly Disassembly and Electrical Installation VDP 16 3 VDP 40 3 VDP 60 3 20 53 DOK SUPPL VDP XX 3 IT03 EN P ...

Page 27: ...es The front panels of the VDP 40 2DE BI DF and VDP 40 3DG have the same di mensions Fig 10 8 VDP 40 3BI and VDP 40 3DE Top View VDP 16 3 VDP 40 3 VDP 60 3 Bosch Rexroth AG Assembly Disassembly and Electrical Installation DOK SUPPL VDP XX 3 IT03 EN P 21 53 ...

Page 28: ... of the VDP 40 3AL is 417 mm and the height is 380 mm It has no USB connection 190 208 5 55 307 417 75 230 380 Fig 10 10 Dimensions Front panel of the VDP 40 3AL devices Bosch Rexroth AG Assembly Disassembly and Electrical Installation VDP 16 3 VDP 40 3 VDP 60 3 22 53 DOK SUPPL VDP XX 3 IT03 EN P ...

Page 29: ...Tab 10 2 Dimensions of the VDP 40 3 devices 10 2 3 IndraControl VDP 60 3 VDP 60 3 standard version Irrespective of the design of the VDP 60 3 devices with keys M keys or touch screen the front panel width is 483 mm and the height is 400 mm All values are given in mm VDP 16 3 VDP 40 3 VDP 60 3 Bosch Rexroth AG Assembly Disassembly and Electrical Installation DOK SUPPL VDP XX 3 IT03 EN P 23 53 ...

Page 30: ... 483 400 USB Fig 10 13 Dimensions Front panel of the VDP 60 3 Fig 10 14 VDP 60 3 Top View Bosch Rexroth AG Assembly Disassembly and Electrical Installation VDP 16 3 VDP 40 3 VDP 60 3 24 53 DOK SUPPL VDP XX 3 IT03 EN P ...

Page 31: ...of the mounting frame 1 Create a mounting cut out with 8 holes diameter 5 mm according to the illustrations Mounting dimensions on the following pages 2 Remove the paper strip from the seal on the rear side of the front panel 3 Insert the operator display from the front into the cut out The mounting bolts M4 are inserted into the drilled holes see fig 10 16 Position of the mounting bolts on page 2...

Page 32: ...rong tightening torque NOTICE Tighten the screws and nuts with the corresponding torque according to the fol lowing table Threads Mounting torques M2 5 0 4 Nm M3 0 7 Nm Bosch Rexroth AG Assembly Disassembly and Electrical Installation VDP 16 3 VDP 40 3 VDP 60 3 26 53 DOK SUPPL VDP XX 3 IT03 EN P ...

Page 33: ... 5 137 5 137 5 8 5 8 5 318 258 275 335 5 0 1 2 Drilled hole for the mounting bolts bore diameter 5 mm Mounting cut out Fig 10 17 Mounting dimensions of the VDP 16 3 devices in millimetres VDP 16 3 VDP 40 3 VDP 60 3 Bosch Rexroth AG Assembly Disassembly and Electrical Installation DOK SUPPL VDP XX 3 IT03 EN P 27 53 ...

Page 34: ...2 5 0 1 2 Drilled hole for the mounting bolts bore diameter 5 mm Mounting cut out Fig 10 18 Mounting dimensions of the VDP 40 3 devices in millimetres Bosch Rexroth AG Assembly Disassembly and Electrical Installation VDP 16 3 VDP 40 3 VDP 60 3 28 53 DOK SUPPL VDP XX 3 IT03 EN P ...

Page 35: ...e VDP 60 3 devices in millimetres 10 7 Disassembly 1 Disconnect the operating display 2 Remove all connected cables 3 Remove all nuts from the mounting bolts 4 Carefully press out the operator display from the mounting cut out moving it from the back to the front VDP 16 3 VDP 40 3 VDP 60 3 Bosch Rexroth AG Assembly Disassembly and Electrical Installation DOK SUPPL VDP XX 3 IT03 EN P 29 53 ...

Page 36: ... All housing parts functional earth Terminals in isolated arrangement e g drives 230 V power supply operator terminals service plug receptacle s Transformer acc to EN 60742 N conductor Use only with permission of the operator Fig 10 20 Wiring 230 V High electrical voltage Danger to life and risk of injury caused by electric shock or bodily harm caused by supply voltage on the protective ex tra low...

Page 37: ...m green yellow 4 mm green yellow Fuses better protective motor switches e g drives Transformer acc to EN 60742 W1 N V1 U1 L1 L2 L3 N Leads L1 1 L2 1 L3 1 N PE PE N U2 PE N1 U2 4 mm green yellow Overvoltage category II 230 V power supply operator terminals service plug receptacle s N conductor Use only with permission of the operator 24 V 0 V DC 24 V L1 1 L2 1 L3 1 PE PE 1 To the housing of the con...

Page 38: ...age category III can be connected to a net voltage with overvoltage category II or overvoltage category III see fig 10 21 Wiring 400 V on page 31 Material damages to electronics due to missing functional earth ground connection NOTICE Ensure that the functional earth ground is connected as otherwise the electron ics can be destroyed by a potential difference between the VDP xx 3 and the PC if the ...

Page 39: ...P xx 3 connected to a UPS Only control cabinet PC connected to UPS 10 mm green yellow 6 mm blue PE bar A B A Overvoltage category I 4 6 mm a connect to FE of the operator display 6 mm a connect to FE of the control cabinet PC 6 mm a connect to FE of the UPS VAU 01 1 X1S2 UPS VAU 01 1 0V OUT 24V OUT X1S1 0V IN 24V IN VDP xx 3 X1S1 X10 VPB 40 3 2 24V 0 V 10 mm green yellow 1 4 3 3 5 16 A 24 V VPP xx...

Page 40: ...rface XVID at the control cabinet PC Material damages to electronics due to missing functional earth ground connection NOTICE Ensure that the functional earth ground is connected as otherwise the electron ics can be destroyed by a potential difference between the VDP and the PC if the voltage supply is interrupted to only one device and re established A direct connection of the functional earth gr...

Page 41: ...DP 60 3 Up to 80 meters 800 600 pixels all VDPxx 3 Longer cable lengths can be realized using the Y Repeater see chap ter 12 4 Y Repeater on page 41 Screen output interference due to VDP device exchange during run ning operation if the resolution of the exchanged device is different The display resolution is detected only once after switching on the control cabinet PC Consequently if a VDP is plug...

Page 42: ...DP and control cabi net PC exceeds 50 m equalizing currents may flow when using a non isolated power supply unit as pin 2 is internally connected to the housing NOTICE In this case an isolated power supply unit has to be used UPS The display immediately darkens in the event of a power failure if the operating display has been connected directly to the 24 V supply voltage without using a UPS The us...

Page 43: ...XUSB1 6 XUSB1 4 Front panel USB connection USB connection Type B USB connection Type A for USB2 0 max 5 m Control cabinet PC External power supply unit as option Fig 10 26 Connection scheme power supply unit UPS control cabinet PC and operating display 11 Commissioning The product can be used directly no configuration is required VDP 16 3 VDP 40 3 VDP 60 3 Bosch Rexroth AG Commissioning DOK SUPPL ...

Page 44: ...stem Requirements For the language independent membrane keyboard no language dependent key board driver is to be installed The preinstalled English keyboard driver can be used also for user interface of other languages Therefore do not change the de livery settings If you want to operate an external USB keyboard e g VAK the adequate key board driver has to be selected Bosch Rexroth AG Device Descr...

Page 45: ... of the display with L1 to L8 Addressing of the M keys The state of the M keys can be read out in different ways Pressed M keys are transmitted as USB keyboard signals to the PC The M keys are transferred bit coded to the control cabinet PC via the serial connection of the CDI interface There they can be output via a Profibus DP slave card They are also provided at a connector strip to pass on the...

Page 46: ...tion Pressed M keys have the val ue 1 keys not pressed have the value 0 Byte 1 Byte 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 R8 R7 R6 R5 R4 R3 R2 R1 L8 L7 L6 L5 L4 L3 L2 L1 Tab 12 3 M key assignment at the Profibus DP 12 3 Operating and Error Displays There are four LEDs as on the top of the front panel to display the device condi tions and ...

Page 47: ...he relevant documentation of the control cabinet PC 12 4 Y Repeater Two operator displays can be connected to one control cabinet PC using a Y re peater It cascades up to four operator displays For more information about the Y Repeater refer to the operating instructions Rexroth IndraControl VAC 01 Y Repeater see tab 1 1 Required and supplementing documentation on page 2 13 Error Causes and Elimin...

Page 48: ...e 14 2 Tightening torques Damage of the mechanics caused by wrong tightening torque NOTICE If screws were removed because of maintenance works fasten them again with the corresponding torque according to the following table Threads Mounting torques M2 5 0 4 Nm M3 0 7 Nm M4 1 4 Nm M5 2 8 Nm Tab 14 1 Mounting torques 14 3 Display 14 3 1 General Information The backlight is subject to wear see chapte...

Page 49: ...s the display when the panel PC has been not operated for a certain period of time The length of the time interval can be specified in the Windows Control Panel under Power Op tions Fig 14 1 Example Setting the darkening mode of the display in the Windows XP Control Panel VDP 16 3 VDP 40 3 VDP 60 3 Bosch Rexroth AG Maintenance DOK SUPPL VDP XX 3 IT03 EN P 43 53 ...

Page 50: ...nal connections of the components are to be checked regarding proper tightness and possible damage Make sure that cables are not broken or crushed Replace damaged parts immediately 15 Ordering Information 15 1 Accessories and Spare Parts For ordering information on accessories and spare parts please refer to chapter 5 Spare Parts Accessories and Wear Parts on page 6 Bosch Rexroth AG Ordering Infor...

Page 51: ...2 with 16 machine function keys MTX BK 12 touch screen DB Customized design Bosch 12 touch screen Additional option Without Control panel interface CDI D1 Interface Without NN Other design MTX design MX Without NN suitable for food industry AK N Fig 15 1 Type designation code VDP 16 3 VDP 16 3 VDP 40 3 VDP 60 3 Bosch Rexroth AG Ordering Information DOK SUPPL VDP XX 3 IT03 EN P 45 53 ...

Page 52: ...with 16 machine function keys MTX DF 17 touch screen DG 15 touch screen with switching elements DI Customized design Bosch 15 touch screen AL Additional option Without N Control panel interface CDI D1 Interface Without NN Other design Inside system housing CG Inside system housing MTX design CX MTX design MX Without NN Fig 15 2 Type designation code VDP 40 3 Bosch Rexroth AG Ordering Information V...

Page 53: ...nel interface CDI D1 Interface Without NN Other design MTX design MX Without NN Fig 15 3 Type designation code VDP 60 3 16 Disposal 16 1 Take Back Our products can be returned to our premises free of charge for disposal How ever the products must be free of impurities like oil grease or other impurities Furthermore the products returned for disposal must not contain any undue foreign material or f...

Page 54: ...e related queries for electric drive and controls Contact the Service Helpdesk Hotline under Phone 49 9352 40 5060 Fax 49 9352 18 4941 E mail service svc boschrexroth de Internet http www boschrexroth com Additional information on service repair e g delivery addresses and training can be found on our internet sites Service worldwide Outside Germany please contact your local service office first Fo...

Page 55: ...unting dimensions VDP 40 3 28 Mounting dimensions VDP 60 3 29 Dimensions VDP 16 3 devices 20 Dimensions VDP 40 3 devices 23 DIP switch 15 Disassembly 16 29 Disposal 47 Documents further 2 E Electrical wiring 30 Error causes 41 External 24 V power supply unit 6 F Feedback 2 Function and Operating Keys F OP 39 I Installation notes 16 Intended use 5 Interfaces 13 XUSB interfaces 15 XVID interface 16 ...

Page 56: ...5 T Target groups 1 Technical data 9 Used standards 11 Voltage supply 14 Wear parts 8 Tightening torques 42 Type plate 2 U UL CSA certified 12 Uninterruptible power supply 6 UPS 6 UPS wiring 33 USB cable 7 USB cables with increased noise immunity 7 USB interfaces 15 Use intended 5 V VDP 16 3 keys and VDP 40 3 keys 39 Voltage supply 14 36 Voltage supply DC 24 V 14 W Wear parts 6 Wiring 230 V 30 Wir...

Page 57: ...VDP 16 3 VDP 40 3 VDP 60 3 Bosch Rexroth AG DOK SUPPL VDP XX 3 IT03 EN P 51 53 ...

Page 58: ...Bosch Rexroth AG VDP 16 3 VDP 40 3 VDP 60 3 52 53 DOK SUPPL VDP XX 3 IT03 EN P ...

Page 59: ...Notes VDP 16 3 VDP 40 3 VDP 60 3 Bosch Rexroth AG ...

Page 60: ...PPL VDP XX 3 IT03 EN P Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics ...

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