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3.2 

Flushing the store for initial  
commissioning

• 

Connect the pressure hose of a flushing and filling 
station to the fill ball valve.

• 

Connect the flushing hose of a flushing and filling 
station to the fill and drain valve at the lowest 
point of the solar thermal system.

• 

Close the ball valve. 

• 

Open the fill ball valve (5) and the fill and drain val-
ve at the lowest point of the solar thermal system.

• 

Flush the solar thermal system by means of the 
flushing and filling station until the discharged solar 
fluid is free of dirt particles.

• 

Switch off the filling pump.

• 

Close the fill and drain valve at the lowest point of 
the solar thermal system.

• 

Remove the flushing hose from the fill and drain 
valve.

• 

Close the fill ball valve.

• 

Connect the flushing hose to the drain ball valve. 

3.3 

Flushing and filling the solar thermal 
system

• 

Disconnect the expansion vessel from the solar 
thermal system.

• 

Connect the pressure hose of a flushing and filling 
station to the fill ball valve (5) of the flushing and 
filling unit.

• 

Connect the flushing hose of a flushing and filling 
station to the drain ball valve (3) of the flushing 
and filling unit.

• 

Close the ball valve (4) in the centre of the flushing 
and filling unit.

• 

Turn the ball valves in flow (1) and in return (2) 
with an open-ended spanner (wrench width 14) 
to a 45° position. The non-return valves in the ball 
valves are now open.

• 

Open the fill and drain ball valves (3 and 5).

• 

Flush the solar thermal system using the flushing 
and filling station for at least 15 minutes to remove 
all air from the system.

• 

During flushing, bleed the solar thermal system 
several times at the Air separator until the dischar-
ged solar fluid is free of air bubbles.

• 

Close the drain ball valve (3) of the flushing and fil-
ling unit with the filling pump running and increase 
the system pressure to approx. 5 bar. The system 
pressure can be read from the manometer.

• 

Close the fill ball valve (5) and switch off the pump 
of the flushing and filling station.

• 

Check the manometer to see whether the system 
pressure reduces and eliminate leaks where 
necessary.

• 

Reconnect the expansion vessel to the other 
components of the solar thermal system.

3

4
5

1

2

If  it  is  necessary  to  set  the  pressure,  observe 
the following step:

• 

Set the operating pressure of the solar thermal 
system by means of the flushing and filling station 
(0.3-0.5 bar higher than the inlet pressure of the 
expansion vessel).

• 

If you have put the flushing and filling station into 
operation to set the operating pressure, switch off 
the filling pump.

• 

Close the fill and drain ball valves and open the 
ball valve.

• 

Remove the hoses of the flushing and filling station 
and screw the caps onto the fill and drain ball 
valves.

• 

Put the non-return valves in flow and return in 
operating position by opening the ball valves with 
an open-ended spanner (wrench width 14).

ball valve: 45° 
non-return valve  
not operating 
flow-through in 
both directions

ball valve: 90° 
ball valve closed, 
no flow-through

ball valve: 0° 
non-return val-
ve in operation, 
flow-through 
only in flow 
direction

• 

Manually put the solar thermal pump in operation 
at the highest RPM level (see controller manual) 
and let it circulate for at least 15 minutes

• 

During flushing, bleed the solar thermal system 
several times at the Air separator, until the dischar-
ged solar fluid is free of air bubbles and increase, 
if required, the system pressure to the operating 
pressure.

Summary of Contents for FlowSol C

Page 1: ...on Operation Commissioning Manual for the specialised craftsman Thank you for buying this RESOL product Please read this manual carefully to get the best performance from this unit Please keep this ma...

Page 2: ...rks Initial installation must be effected by qualified per sonnel named by the manufacturer Description of symbols WARNING Warnings are indicated with a warn ing triangle They contain information on h...

Page 3: ...ressure Safety valve to prevent inadmissible overpressure Flushing and filling unit optional for flushing filling and emptying the solar thermal system 1 Overview Integrated controller DeltaSol C Outs...

Page 4: ...lushing and filling the solar thermal system Attention Risk of scalding To prevent the solar fluid boiling in the collectors the system should not be flushed or filled during periods of strong sunshin...

Page 5: ...al times at the Air separator until the dischar ged solar fluid is free of air bubbles Close the drain ball valve 3 of the flushing and fil ling unit with the filling pump running and increase the sys...

Page 6: ...ector circuit the flow rate in the flow must be at least 0 3 m s Check the system pressure after bleeding and if ne cessary increase it to the specified operating pressure WARNING Risk of injury cause...

Page 7: ...7 en Notes...

Page 8: ...e completeness of the drawings and texts of this manual they only represent some examples They can only be used at your own risk No liability is assumed for incorrect incomplete or false information a...

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