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Research PanelIR 4555, User Manual

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Model 4555 User’s Manual 

   

 

 

 

 

 

 

 

 

 

 

Publication #: 107679-001 Rev. A

 

July 2005 

 

Another quality product from: 

 

          

                                  

 

 
                                        

7128 Shady Oak Road, Eden Prairie, MN  55344 

Phone: (952) 949-9009 

Fax: (952) 949-9559 

E-mail: [email protected] 

www.researchinc.com

 

 

 

 

Summary of Contents for PanelIR 4555

Page 1: ...5 User s Manual Publication 107679 001 Rev A July 2005 Another quality product from 7128 Shady Oak Road Eden Prairie MN 55344 Phone 952 949 9009 Fax 952 949 9559 E mail info researchinc com www resear...

Page 2: ...stem our support of it or this manual even more useful we invite you to call our product manager with your suggestions and recommendations Additional copies of this manual are available at reasonable...

Page 3: ...ons 7 INSTALLATION Mechanical Installation 11 Electrical Installation 12 Single Phase Wiring 14 Three Phase Wiring 15 Lamp Installation 19 Thermostat Wiring 20 Pressure Switch Wiring 20 Blower Wiring...

Page 4: ...llation and change out The Model 4555 heater should never be operated with the end covers of the heater removed The presence of open load to ground must be verified after lamp installation into the Mo...

Page 5: ...iques A forced air flow system turns waste heat into usable energy and allows the heater to operate efficiently at very high power levels This heater is available with either Cure and Melt Powders Cur...

Page 6: ...nd quicker to changes in the lamp temperature Ceramic Reflector A ceramic reflector is generally used for applications where smoke or dirt are released as a part of the process These contaminates will...

Page 7: ...sorption of short wavelength is affected by product color Black and dark colors absorb well Heating lighter colors may be more readily achieved with medium wavelength lamps Medium Wavelength Lamps The...

Page 8: ...anel allow convenient termination for incoming power all lamps and the forced air blower A step down transformer is included in the 480 volt panel to power the 220 volt blowers Power Controller Chart...

Page 9: ...Model 4555 PanelIRTM User Manual Product Description Research Inc 6 B A C...

Page 10: ...ingle Phase Circuit Breaker Voltage Control Panel Control Options All panels have an operator interface that allowed the heater to be controlled in any one of three operator selected modes Manual Oper...

Page 11: ...75 28 58 25 636 Model 4555 25 09 29 41 6 00 5 38 28 58 25 636 Model 4555 25 06 20 41 12 00 10 75 19 58 16 406 Model 4555 16 12 20 41 9 00 7 75 19 58 16 406 Model 4555 16 09 20 41 6 00 5 38 19 58 16 40...

Page 12: ...PanelIR High Density Area Infrared Heater w fan s Pressure Switch and Thermostat 4555 PRODUCT DESCRIPTIONS PanelIR Model 4555 2 Second Specify the Power Controller 925 480 80 Model 4555 38 12 925 480...

Page 13: ...27 mm length ER 4555 4 05 25 inches 635 mm length ER 4555 4 25 16 inches 406 mm length ER 4555 4 16 Set of two edge reflectors for Description Model ACCESSORIES AND REPLACEMENT PARTS PanelIR 4555 Moun...

Page 14: ...a suitable frame structure or mounting brackets using these four screws The distance between the heater and target should be determined before mounting the heater The heater should be mounted so that...

Page 15: ...trical connection of each lamp of the heater In addition each terminal strip contains a bus bar that provides electrical connection between all contact points on the terminal block Figure 3 2 Electric...

Page 16: ...cks WARNING The electrical power required to operate the 4555 is extremely dangerous Make sure all electrical power that is to be provided to the Model 4555 is adequately turned off prior to making an...

Page 17: ...the high temperature wire are to be joined 2 Include additional length to account for wire travel through the knock out hole and enough to perform adequate wire stripping prior to attachment to the h...

Page 18: ...ugs 1 On each end use the tape measure to measure the distance from the center of each terminal block to the point at which the supply power and the high temperature wire are to be joined 2 Include ad...

Page 19: ...Model 4555 PanelIRTM User Manual Installation Figure 3 5 Single Zone 3 Phase Wiring Diagram Research Inc 16...

Page 20: ...r to determine the number of knock outs to remove to simplify the wiring procedure 2 Using the hammer and punch remove one circular knock out from each end of the top of the heater by placing the meta...

Page 21: ...supply wiring 3 Cut lengths of high temperature wire corresponding to the measured lengths 4 Strip the insulation from each end of each wire to expose the conductor material approximately 5 Feed the w...

Page 22: ...that the lead wire between the lamp and terminal block not be pulled tight when the lamp is installed As the heater module and lamps heat and cool they are also expanding and contracting which may dam...

Page 23: ...e in this configuration The thermostat will reset after it cools below a temperature of 150 F 66 C The thermostat is wired to terminal blocks 1 2 Figures 3 9 10 Thermostat Blowers A pressure switch is...

Page 24: ...lower to provide cooling air to the lamps and reflectors The blowers operate on 230 VAC 50 60 Hz The blowers are wired to terminal blocks 5 6 Figures 3 9 10 All applicable electrical standards and cod...

Page 25: ...peed of target product moving through the heating area In general a limited number of experimental tests to determine the optimal settings i e heater to target distance applied power to the lamps prod...

Page 26: ...or plastic gloves when handling quartz lamps Skin oils and other contaminant can cause premature lamp failure if they are allowed to reside on the quartz lamp Using a soft dry cloth or tissue wipe th...

Page 27: ...d Percent Voltage 1 54 3 Determine the power dissipated Dissipated Power Percent of Power Dissipated X Rated Power 4 Calculate the lamp current Lamp Current Dissipated Power Applied Voltage Example As...

Page 28: ...nt as explained on page 21 2 Determine the number of lamps 3 Calculate the line current Line Current Lamp Current X Number of Lamps Example Assume quantity 2 Model 4555 25 12 using 2500 T3 lamps conne...

Page 29: ...TM User Manual Appendix A Figure A 2 Single Phase or DC Input Wiring Diagram 480 V SINGLE PHASE MODEL 4555 25 12 12 2599T3 LAMPS 30 000 WATTS 480 MODEL 4555 25 12 12 2599T3 LAMPS 30 000 WATTS 480 VOLT...

Page 30: ...the number of lamps 3 Calculate the total power dissipated in the load 4 Calculate the line current Load Power Line Current Applied Voltage X 1 73 Example Assume quantity 3 Model 4555 25 12 using 2500...

Page 31: ...re A 3 Balanced Three Phase Load Wiring Diagram 480 VOLT 3 PHASE MODEL 4555 25 12 12 2599T3 LAMPS 30 000 WATTS 480 VOLTS MODEL 4555 25 12 12 2599T3 LAMPS 30 000 WATTS 480 VOLTS MODEL 4555 25 12 12 259...

Page 32: ...he two loads connected to the line Line Current FLC2 FLC x SLC SLC2 NOTE FLC First Load Current SLC Second Load Current Example Assume quantity 2 Model 4555 25 12 and quantity 1 Model 4555 25 06 using...

Page 33: ...rch Inc 30 Figure A 4 Unbalanced Three Phase Load Wiring Diagram 480 VOLT 3 PHASE MODEL 4555 25 06 6 2599T3 LAMPS 15 000 WATTS 480 VOLTS MODEL 4555 25 12 12 2599T3 LAMPS 30 000 WATTS 480 VOLTS MODEL 4...

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