Renishaw TONiC FS T3 Series Functional Safety Installation Manual And Safety Manual Download Page 3

1

TONiC RTLC20-S Functional Safety installation guide and safety manual                      Original instructions

Product compliance

This document is an installation guide and safety manual, which details the actions required for the safe 

integration of the TONiC FS (Functional Safety) encoder system, as designated by the T3 prefix in the part 

number, into a functionally safe system; this will be referred to as TONiC FS system in the below document.

The TONiC FS system as defined below is suitable for use in a Category 3 performance level d (PLd) 
application in compliance with ISO 13849 and in a safety integrity level 2 (SIL2) application in compliance 
with IEC 61508 and IEC 61800-5-2 when installed and operated in accordance with the instructions defined.

 

Failure to follow the correct use instructions or heed the limitations may result in SIL2 and/or PLd 

not being achieved and will invalidate the Functional Safety certification.

 

A copy of the TONiC FS certificate is available from our website at 

www.renishaw.com/productcompliance

.

C

Renishaw plc declares that TONiC FS system complies with the applicable standards and regulations. 

A copy of the EU declaration of conformity is available from our website at 

www.renishaw.com/productcompliance

.

For further details of FS compliance 

see ‘Certification’ on page 4

.

FCC compliance

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: 

 

(1) This device may not cause harmful interference, and (2) this device must accept any interference 
received, including interference that may cause undesired operation.
The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or 
authorised representative could void the user’s authority to operate the equipment. 
This equipment has been tested and found to comply with the limits for a Class A digital device,  pursuant 
to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful 
interference when the equipment is operated in a commercial environment. This equipment generates, uses, 

and can radiate radio frequency energy and, if not installed and used in accordance with the instruction 
manual, may cause harmful interference to radio communications. Operation of this equipment in a 
residential area is likely to cause harmful  interference in which case the user will be required to correct the 

interference at their own expense.

NOTE:

 This unit was tested with shielded cables on the peripheral devices. Shielded cables must be used 

with the unit to ensure compliance.

Further information

Further information relating to the TONiC FS encoder range can be found at 

www.renishaw.com/fsencoders

 and is also available from your local representative. This document may 

not be copied or reproduced in whole or in part, or transferred to any other media or language, by any 
means without the written prior permission of Renishaw. The publication of material within this document 
does not imply freedom from the patent rights of Renishaw plc.

Packaging Component

Material

ISO 11469

Recycling Guidance

Outer box

Cardboard

Not applicable

Recyclable

Polypropylene

PP

Recyclable

Inserts

Low Density Polyethylene Foam

LDPE

Recyclable

Cardboard

Not applicable

Recyclable

Bags

High Density Polyethylene Bag

HDPE

Recyclable

Metalised Polyethylene

PE

Recyclable

Disclaimer

RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT 

IS CORRECT AT THE DATE OF PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS 

REGARDING THE CONTENT. RENISHAW EXCLUDES LIABILITY, HOWSOEVER ARISING, FOR ANY 
INACCURACIES IN THIS DOCUMENT.

The packaging of our products contains the following materials and can be recycled.

REACH regulation

Information required by Article 33(1) of Regulation (EC) No. 1907/2006 (‘REACH’) relating to products 
containing substances of very high concern (SVHCs) is available at 

www.renishaw.com/REACH

.

The use of this symbol on Renishaw products and/or accompanying documentation indicates that the 

product should not be mixed with general household waste upon disposal. It is the responsibility of the end 

user to dispose of this product at a designated collection point for waste electrical and electronic equipment 

(WEEE) to enable reuse or recycling. Correct disposal of this product will help to save valuable resources 
and prevent potential negative effects on the environment. For more information, please contact your local 
waste disposal service or Renishaw distributor.

EP0748436

US5861953

EP1173731

US6775008B2

JP4750998

CNCN100543424C

US7659992

JP4932706

CNCN100507454C

US7550710

EP1766335

CNCN101300463B

EP1946048

US7624513B2

JP5017275

CNCN101310165B

US7839296

EP1957943

US8141265

EP2294363

CN102057256

JP5475759

JP5755299

KR20110033204

CN1314511

EP1469969

JP5002559

US8466943

US8987633

SIL2

FUNCTIONAL

SAFETY

PLd

Patents

Features of Renishaw’s encoder systems and similar products are the subjects of the following 

 

patents and patent applications:

Summary of Contents for TONiC FS T3 Series

Page 1: ...Installation guide M 6688 9044 02 B TONiC FS T303x RTLC20 S linear encoder system Functional Safety installation guide and safety manual...

Page 2: ...TONiC FS quick start guide 10 Cable connection 11 System connection Ti interface 11 System connection DOP interface 12 Readhead mounting and alignment 13 System calibration 14 Diagnostic LEDs 15 Outpu...

Page 3: ...orrect the interference at their own expense NOTE This unit was tested with shielded cables on the peripheral devices Shielded cables must be used with the unit to ensure compliance Further informatio...

Page 4: ...rer must conduct their own assessment of the full system to determine its safety capability Correct use includes X X Operating the TONiC FS system within the limits defined in this document X X Instal...

Page 5: ...als falls within the limits defined in Evaluation unit monitoring Evaluation unit monitoring To achieve full system integrity the evaluation unit must continuously monitor the analogue outputs and in...

Page 6: ...79 The products comply with EU directives and comply with the following technical standards 2014 30 EU Electromagnetic compatibility EMC 2011 65 EU On the restriction of the use of certain hazardous s...

Page 7: ...s RTLC20 S 150 mm NOTE Ensure self adhesive tape is on the outside of bend 95 relative humidity non condensing to IEC 60068 2 78 Humidity Storage 70 C 0 C Operating Storage and handling N heptane CH3...

Page 8: ...ce mark selector sensor position P and Q limit switch sensor position Selected IN TRAC reference mark 0 08 Roll tol 0 5 11 13 5 4 25 4 15 10 8 75 Offset 2 75 0 5 3 0 25 Yaw tol 0 4 29 22 Detail A Scal...

Page 9: ...scale Datum clamp A 9585 0028 End cover Pair A 9585 0035 5 START see page 8 FINISH see page 8 A C Detail B End cover alignment indicator Detail C 0 5 F 0 2 100 0 05 F F axis of motion F axis of motio...

Page 10: ...on There are two versions of applicator for use with RTLC20 S scale side mounted A 9589 0115 and top mounted A 9589 0094 NOTE Ensure the guidance in Storage and handling on page 5 is followed 9 Remove...

Page 11: ...need to be fitted adjacent to a reference mark It can be positioned anywhere along the axis depending upon the customer s requirements 1 Remove the backing paper from the datum clamp Place the datum c...

Page 12: ...by the readhead and interface set up LEDs readhead Green DOP interface ideally Blue Purple CALIBRATION Press and release the CAL button on the interface The CAL LED on the readhead will be single fla...

Page 13: ...n the readhead and the interface X X The customer is responsible for verifying the product function where the readhead to interface cable has been re terminated including the installation of extension...

Page 14: ...ing care not to touch the pins plug the connector into the socket in the interface ensuring correct orientation as shown 3 Refit the cover plate ensuring the cable ferrule is located in the recess on...

Page 15: ...nce will contribute to mechanical safe position Green Orange Red Readhead set up LED status Yaw 0 0 4 Pitch 0 1 Roll 0 0 5 Rideheight 2 1 0 15 mm Green spacer DOP interface set up LED status Blue Gree...

Page 16: ...stops flashing and remains off The reference mark is now phased NOTE Only the chosen reference mark that has been used in the calibration routine is guaranteed to remain phased X X The system automati...

Page 17: ...l 50 to 70 No Red Poor set up signal may be too low for reliable operation signal level 50 No Purple blank flashing Over signal system in error Yes Blue blank flashing Over speed system in error Yes R...

Page 18: ...Shield Inner shield Not connected Outer shield Case Function Output type Signal Colour Power 5 V Brown 0 V White Incremental signals Analogue Cosine V1 Red Blue Sine V2 Yellow Green Reference mark An...

Page 19: ...2 70 1 35 0 540 0 270 0 135 0 054 0 027 25 10 10 8 10 3 24 1 62 0 810 0 324 0 162 0 081 0 032 0 016 20 10 10 6 75 2 70 1 35 0 675 0 270 0 135 0 068 0 027 0 013 12 10 9 4 50 1 80 0 900 0 450 0 180 0 09...

Page 20: ...5 V Readhead IMPORTANT The outer shield must be connected to the machine earth Field Ground The inner shield must be connected to 0 V at receiving electronics only Care should be taken to ensure that...

Page 21: ...lect standard or wide reference at time of ordering to match the requirements of the controller being used 20 m 45 Output specifications Analogue output signals Incremental 2 channels V1 and V2 differ...

Page 22: ...ing 0 C to 70 C Sealing readhead IP40 Ti interface IP20 DOP interface IP30 Acceleration readhead Operating 500 m s 3 axes Shock system Non operating 500 m s 6 ms sine 3 axes Vibration system Operating...

Page 23: ...octite 435 with A 9585 0028 clamp RTLC20 S scale technical specifications For lengths 2 m RTLC20 with FASTRACK is recommended Reference mark Limit switches Type Customer selected IN TRAC reference mar...

Page 24: ...nable disable Push and release 3 seconds AGC enable disable Push and hold during power Off On cycle Restore factory defaults Refer to readhead LED functionality chart for CAL set up indications 48 32...

Page 25: ...T 2019 Renishaw plc All rights reserved Renishaw reserves the right to change specifications without notice RENISHAW and the probe symbol used in the RENISHAW logo are registered trade marks of Renish...

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