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REMKO WKF 120 Series, Assembly And Operating Instructions Manual, Page: 68 / 92

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REMKO WKF 120 Series Assembly And Operating Instructions Manual Download Page 68

Legend for circuit diagrams

Color codes:

bl:

blue

br:

brown

ge:

yellow

gn:

green

rt:

red

sw:

black

ws:

white

Other

abbreviations:

EVU:

Utility

Gem.:

Mixed

HK:

Heating cycle

HZG:

Heater

Imp.:

Impulse

PV:

Photovoltaics

PWM:

Pulse width modulation

RL:

Return

Ungem.:

Unmixed

VL:

Inlet

WW:

Hot water

Zirk.

Circulation

10 

 

 

Commissioning

 

 

10.1 

 

 

Control panel and

information on commissioning

 

 

The Smart Control is used to operate and control

the entire heating system. The Smart Control is

operated from the operating unit. The operating

unit is positioned on the basic device.

n

The unit is pre-installed at the factory. After a

reset of the Smart Control, the default parame-

ters are loaded.

n

An intensive visual inspection is to be carried

out before the actual commissioning.

n

Switch on the power supply.

n

Then the preinstalled data is loaded and the

parameters can be set with the help of the

commissioning wizard. You can find informa-

tion on this in the separate operating instruc-

tions of the Smart Control.

 NOTICE!

Before commissioning the domestic water

storage will be filled.

 

 

 

REMKO WKF / WKF-compact

 

 

68

Summary of Contents for WKF 120 Series

Page 1: ...Assembly and operating instructions Read the instructions prior to performing any task REMKO WKF WKF compact 120 180 Inverter heat pumps Instructions for the Technician 0093 2014 10 Edition 1 en_GB...

Page 2: ...g inal Read these operating instructions carefully before commis sioning using this device These instructions are an integral part of the system and must always be kept near or on the device Subject t...

Page 3: ...14 2 6 Overall sound pressure levels for outdoor module 15 2 7 Characteristic curves 17 3 Structure and function 23 3 1 The heat pump in general 23 3 2 WKF series 29 3 3 WKF compact series 29 4 Insta...

Page 4: ...eat operation 76 14 Exploded view and spare parts 77 14 1 Exploded view outdoor modules WKF WKF compact 120 77 14 2 Exploded view outdoor modules WKF WKF compact 180 79 14 3 Exploded view indoor modul...

Page 5: ...may be fatal or cause serious injury WARNING This combination of symbol and signal word warns of a potentially hazardous situation which if not avoided may be fatal or cause serious injury CAUTION Thi...

Page 6: ...n Mobile units must be set up securely on suit able surfaces and in an upright position Sta tionary units must be permanently installed for operation n The units and components should not be oper ate...

Page 7: ...otection and recycling Disposal of packaging All products are packed for transport in environ mentally friendly materials Make a valuable contri bution to reducing waste and sustaining raw mate rials...

Page 8: ...3 Heating capacity compressor frequency COP 1 for A 7 W35 kW Hz COP 6 14 61 2 89 8 20 56 2 87 Heating capacity compressor frequency COP 1 for A 15 W35 kW Hz COP 4 82 61 2 39 6 36 56 2 40 Heating capac...

Page 9: ...ressure loss external kPa 80 Air nominal flow rate outdoor module m h 3700 5400 Max operating pressure water bar 3 Hydraulic connection supply return Zoll mm 1 25 4 Sound power level in accordance wit...

Page 10: ...ct 120 180 Dimensions in mm A B C D E WKF WKF compact 120 940 1010 330 620 360 WKF WKF compact 180 940 1430 330 620 350 2 3 Unit dimensions indoor modules Unit dimensions indoor modules WKF 120 180 79...

Page 11: ...ompact 120 180 Pipe socket arrangement A B 8 2 1 0 1 2 8 8 2 8 2 3 0 3 1 5 3 2 7 8 135 205 142 212 368 384 465 508 50 578 50 267 135 142 212 205 267 368 134 50 164 50 134 50 164 50 384 465 508 50 578...

Page 12: ...ns A WKF 120 180 B WKF compact 120 180 1 Circulation 2 Cold water inlet 3 Inlet heater 4 Warm water 5 Return heater 6 Refrigerant liquid pipe 3 8 7 Refrigerant hot gas pipe 5 8 8 2 heat generator retu...

Page 13: ...e C 20 20 10 20 35 35 Inlet temperature C 22 43 55 55 55 22 20 C 22 C 20 C 42 C 10 55 35 55 35 C 22 C 15 C 20 C 25 C 30 C 35 C 40 C 45 C 50 C 55 C 60 C 30 C 20 C 10 C 0 C 10 C 20 C 30 C 40 C Vorlaufte...

Page 14: ...105 180 PWM power range 1 Power consumption W 2 Volume flow l mim 3 Activation A Characteristic curve volume flow l mim B Characteristic curve power consumption W External control via analogical in P...

Page 15: ...27 6 40 9 38 3 31 4 45 3 33 5 40 0 44 4 40 6 LWo dBA 37 5 50 8 48 2 41 3 55 2 43 4 49 9 54 3 50 5 FPI dB 14 3 8 3 8 5 6 6 3 6 2 0 0 2 0 7 2 6 Middle frequency Hz 200 250 315 400 500 630 800 1000 1250...

Page 16: ...4 56 3 61 1 FPI dB 11 6 9 2 7 7 5 4 3 2 2 0 0 0 1 1 2 1 Middle frequency Hz 200 250 315 400 500 630 800 1000 1250 LI dBA 44 3 44 6 45 8 44 8 44 9 46 4 47 2 48 4 41 9 LWo dBA 54 8 55 1 56 4 55 3 55 4 5...

Page 17: ...F WKF compact 120 at an inlet temperature of 35 C AT Outdoor temperature HL Heating capacity NF Rated frequency Heating capacity at an inlet temperature 45 C C kW AT HL 0 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 18: ...WKF compact 120 at an inlet temperature of 55 C AT Outdoor temperature HL Heating capacity NF Rated frequency COP at an inlet temperature of 35 C 45 C und 55 C C AT COP 0 1 2 3 4 5 6 15 14 13 12 11 1...

Page 19: ...ct 180 at an inlet temperature of 35 C AT Outdoor temperature HL Heating capacity NF Rated frequency Heating capacity at an inlet temperature 45 C C kW AT HL 0 2 4 6 8 10 12 14 16 18 20 15 14 13 12 11...

Page 20: ...compact 180 bei Vorlauftemperatur 55 C AT Outdoor temperature HL Heating capacity NF Rated frequency COP at an inlet temperature of 35 C 45 C und 55 C C AT COP 0 1 2 3 4 5 6 15 14 13 12 11 10 9 8 7 6...

Page 21: ...s in heating output WKF WKF compact 120 A Difference in elevation B Length of refrigerant piping Loss in cooling output WKF WKF compact 120 25 30 15 20 10 5 0 5 10 15 20 25 30 0 5 10 15 20 25 30 35 40...

Page 22: ...g output WKF WKF compact 180 A Difference in elevation B Length of refrigerant piping Loss in cooling output WKF WKF compact 180 25 30 15 20 10 5 0 5 10 15 20 25 30 0 5 10 15 20 25 30 35 40 45 50 A B...

Page 23: ...le today are thinking both economically and environ mentally consciously in terms of heating The application of heat pump technology enables both of these concepts to be combined It makes use of the e...

Page 24: ...e by the application of electrical energy Next the hot refrigerant gas reaches the condenser a plate heat exchanger Here the hot gas condenses transferring heat to the heating system The lique fied re...

Page 25: ...extremely varied thermal transmission coefficients the so called K value Also required are the room temper ature and the standard outdoor temperature that is the lowest outdoor temperature on average...

Page 26: ...old for old building according to VDI 4650 Outdoor temperature C Bivalent temperature Standard outdoor temperature Fig 25 Heating capacity diagramm of the heat pump WKF WKF compact 180 Characteristics...

Page 27: ...n below a specified temperature and turns off when this tem perature is reached This kind of heat regulation is very inefficient Heat regulation in the Remko inverter heat pump is modulated to the act...

Page 28: ...nder dynamic cooling the refrigerating capacity is actively transferred to the indoor air This is undertaken by means of water based REMKO fan convectors In doing so it is desirable that the inlet tem...

Page 29: ...r tank is always required its size depending on the type and the power of the second heat source On the one hand the buffer tank prevents short run times for the heat pump and on the other hand that s...

Page 30: ...pipe DN 25 KA1 Condensate drain AM must be designed to be frost proof KA2 Condensate drain IM KML Refrigerant lines 3 8 and 5 8 NAM Mains supply OM 230V 1 50Hz 20A e g 3x2 5 mm2 NIM Mains supply IM 2...

Page 31: ...25 KA1 Condensate drain OM must be designed to be frost proof KA2 Condensate drain IM KML Refrigerant lines 3 8 and 5 8 NAM Mains supply AM 400V 3 50Hz 3x16A e g 5x1 5 mm2 NIM Mains supply IM 230V 1 5...

Page 32: ...cal power cables must be fastened to the electrical terminals in the proper manner Otherwise there is a risk of fire n See that neither refrigerant or pipes that carry water pass through living or sle...

Page 33: ...r purposes of installation and maintenance It is equally important that there is sufficient space above the device for installing the safety assembly Fig 31 Wall mounting WKF Indoor module WKF compact...

Page 34: ...e device must be pro tected against them Fig 34 The snow line is to be observed during installation Fig 35 n The outdoor module must always be installed on vibration dampers Vibration dampers pre vent...

Page 35: ...as hospitals and mental institutions 45 35 Isolated noise peaks of short duration may not exceed 30 dB A during the day and 20 dB A at night Definition of the Danger Area WARNING Access to the unit is...

Page 36: ...ed wall free flow air to the front rear and top of flow restrictions 6 Before a covered wall air outlet towards wall flow restrictions behind and above 1 2 3 4 1500 300 600 600 600 250 600 600 1500 25...

Page 37: ...terms 1 3 5 7 8 and 10 the legend on Dimensioning of the strip footing all values in mm Dim WKF WKF com pact 120 WKF WKF com pact 180 A 800 800 B 200 200 C 620 620 D 370 350 E 400 420 F 100 100 Conde...

Page 38: ...he heat pump it is necessary to perform a hydraulic balancing of the heating circuit n Protect floor heating systems against exces sively high inlet temperatures n Do not reduce pipe diameters for the...

Page 39: ...y time without loosing water n The dirt traps must be checked during every service of the system n Additionally a hand operated bleeder is installed on the heat pump for additional bleeding n All visi...

Page 40: ...with a min HE surface area of 3 0m can be used The Remko drinking water storage tank type EWS 300 is an enamelled drinking water storage tank with a HE surface area of 3 5m The additionally necessita...

Page 41: ...e area of 3 5m which is integrated into the bottom housing The additionally necessitated three way changeover valve is switched over by the Smart Control to provide HW and is also part of the indoor u...

Page 42: ...sed pipes does not fall below the dew point CAUTION The water temperature in the pipes is maintained above the nominal dewpoint temperature by the controller in order to prevent the formation of conde...

Page 43: ...lowing table provides the allowed oxygen content in connection with the salt content Reference values for the hot water in accordance with VDI 2035 Part 2 low salt salline Electrical conductivity at 2...

Page 44: ...place in order to prevent embrittlement or crack formation n Assure suitable fastening and insulation when laying the refrigerant pipes n The copper pipes are to be flared to make the connections to t...

Page 45: ...utters de burrers and flaring tools Do not cut refrigerant pipes with a saw NOTICE All work must be carried out in a way that pre vents dirt particles water etc from entering refrigerant lines Outdoor...

Page 46: ...heating To measure the temperature hold the thermometer to the suction pipe and subtract the boiling point temperature reading on the pressure gauge from the measured tempera ture n Record the measur...

Page 47: ...etres then an additional filling for each metres of pipe length basic length is required Basic pipe length Additional fill quantity Up to and incl 10 m WKF WKF compact 180 To max 10 m 0 g m 0 g m 10 m...

Page 48: ...d a connection schematic along with corre sponding circuit diagrams n Special rates for heat pumps may be offered by the power company PSC n Ask your local power company about the details of any rates...

Page 49: ...agram in the control box NOTICE Ensure correct polarity when connecting the electrical leads especially the control cable The number of lines and the sensors is dependent on the configuration of the h...

Page 50: ...of sensors required can vary with the type of system n Observe the pertinent notes for the sensor position found in the hydraulic schematic n The standard model includes an external sensor S10 a subm...

Page 51: ...r pointing skyward in a north easterly direction about 2 5 metres above the ground It may not be subjected to direct sunlight and is to be protected against excessive wind Installation above windows o...

Page 52: ...ns voltage 400V 3 N Pe E g 5 x 2 5 mm2 Plug on the heating coil Potential free A34 1 General alarm signal A33 1 no function A32 1 enable 2 WE Smart BVT Serv A31 1 no function A30 1 no function Refrige...

Page 53: ...mixer circuit return S12 X Heating cycle 2 mixer circuit VL S13 X Heat pump inlet S14 X Without function S15 X Heat pump return S16 X EVU contact opener Dew point monitoring external S20 X General ala...

Page 54: ...ting generator auxillary heater or vessel A33 X Enable compressor A34 X Without function A40 X Speed specification solar pump PWM A41 X Speed specification heating cycle floor 0 10V A42 X Speed specif...

Page 55: ...A40 11 5 A40 GND Pump 0 10V 1st mix heating cycle A41 11 7 A41 GND Pump 0 10V unmix heating cycle A42 11 10 A42 GND Pump PWM Internal A43 12 3 A43 GND A44 GND A45 GND Pump 0 10V 2nd mix heating cycle...

Page 56: ...0 Set selector switch depending on the outdoor unit WKF120 1 WKF180 2 WKF120 1 WKF180 2 1 2 3 1 3 1 3 2 1 2 1 2 1 ComKit Com Kit board Ge ndert Ersetzt durch Standard Erstellungsdatum Ursprung 001 Ze...

Page 57: ...ly transformer 1 Transformer 15 V rt 2 rt Ge ndert Ersetzt durch Standard Erstellungsdatum Ursprung 001 Zeichner Gepr ft Ausgabedatum Blatt Titel Projekt Titel 1 0 mweiss Status 0 1 2 3 4 5 6 7 8 9 10...

Page 58: ...O Com Kit rt bl Com Kit AM rt bl REMKO Smart Control remote controls Ge ndert Ersetzt durch Standard Erstellungsdatum Ursprung 001 Zeichner Gepr ft Ausgabedatum Blatt Titel Projekt Titel 1 0 mweiss St...

Page 59: ...nlet rt ws Solar return flow rt ws Circulation rt ws rt ws rt ws Ge ndert Ersetzt durch Standard Erstellungsdatum Ursprung 001 Zeichner Gepr ft Ausgabedatum Blatt Titel Projekt Titel 1 0 mweiss Status...

Page 60: ...tellungsdatum Ursprung 001 Zeichner Gepr ft Ausgabedatum Blatt Titel Projekt Titel 1 0 mweiss Status 0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11 Blatt tot 12 17 2013 Blatt Anlage mweiss Probes...

Page 61: ...att Titel Projekt Titel 1 0 mweiss Status 0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11 Blatt tot 12 17 2013 Blatt Anlage mweiss Probes Version Kunde Remko vl chte WKF RS485 Projekt 7 10 20 2014...

Page 62: ...stellungsdatum Ursprung 001 Zeichner Gepr ft Ausgabedatum Blatt Titel Projekt Titel 1 0 mweiss Status 0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11 Blatt tot 12 17 2013 Blatt Anlage mweiss Probe...

Page 63: ...0 mweiss Status 0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11 Blatt tot 12 17 2013 Blatt Anlage mweiss Actuators Version Kunde Remko vl chte WKF RS485 Projekt 9 10 13 2014 Bearbeitet 12 47 Ersat...

Page 64: ...Zeichner Gepr ft Ausgabedatum Blatt Titel Projekt Titel 1 0 mweiss Status 0 1 2 3 4 5 6 7 8 9 10 11 0 1 2 3 4 5 6 7 8 9 10 11 Blatt tot 12 17 2013 Blatt Anlage mweiss Actuators Version Kunde Remko vl...

Page 65: ...yle ws br Voltage A41 br bl gnge 1 mix heating cycle ws br Voltage A42 br bl gnge Unmix heating cycle ws br Ge ndert Ersetzt durch Standard Erstellungsdatum Ursprung 001 Zeichner Gepr ft Ausgabedatum...

Page 66: ...oltage A46 br bl gnge 2nd mixed heating cycle ws br Ge ndert Ersetzt durch Standard Erstellungsdatum Ursprung 001 Zeichner Gepr ft Ausgabedatum Blatt Titel Projekt Titel 1 0 mweiss Status 0 1 2 3 4 5...

Page 67: ...C 78 C 3L2 4T2 5L3 6T3 1L1 2T1 9 3L2 4T2 9 5L3 6T3 9 13 14 Ge ndert Ersetzt durch Standard Erstellungsdatum Ursprung Zeichner Gepr ft Ausgabedatum Blatt Titel Projekt Titel mweiss Status 0 1 2 3 4 5...

Page 68: ...he Smart Control is operated from the operating unit The operating unit is positioned on the basic device n The unit is pre installed at the factory After a reset of the Smart Control the default para...

Page 69: ...in the currently active mode The softkeys and rotary knob are also used for navigation purposes By pressing the right softkey and turning the rotary knob you can select the menu items allowing you to...

Page 70: ...l inspection must be made of the refrigerant circuit by a firm specializing in this field A heating system should always be serv iced annually Therefore we recommend arranging for a service contract t...

Page 71: ...rts up as required Operational temperature limits too low or too high Observe temperature ranges Set point temperature exceeded Incor rect mode The set point temperature has to be higher than the heat...

Page 72: ...20 l Z m HP Error in the overload protection sensor E403 l Z m HP Icing on compressor Stop E404 l Z m HP Overload protection for compressor Stop E416 l Z m HP Compressor overheated E440 l Z m HP Overh...

Page 73: ...er power returns the purpose of the 6109 Outdoor temp Heat pump usable limit Outdoor temp Heat pump usable limit the heat pump is disabled due to the usable limits being 6111 Heat pump bivalence tempe...

Page 74: ...ng too low during defrosting the 2nd heat generator was Error ID Description Details 7050 Anti freeze protection The anti freeze protection in the heat pump s heat exchanger was trig gered due to an i...

Page 75: ...heating cycle return temp probe S11 Short circuit mixed heating cycle return temperature probe 7250 Min medium flow rate The medium flow rate fell below the heat generator s minimum medium flow rate...

Page 76: ...te Three way changeover valve operating instructions 8 Pull the motor away from the valve body 9 Turn the cylindrical ball valve in the direction of Outlet B using the round side floor heating side or...

Page 77: ...14 Exploded view and spare parts 14 1 Exploded view outdoor modules WKF WKF compact 120 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16 17 18 19 Fig 58 Exploded view outdoor modules WKF WKF compact 120 77...

Page 78: ...Side panel right front 1120457 1120457 1120578 10 Mounting corner right front 1120478 1120478 1120579 11 Side panel right rear 1120458 1120458 1120580 12 Grid rear 1120459 1120459 1120581 13 Mounting...

Page 79: ...mpact 180 18 16 20 19 3 11 4 17 1 13 15 9 10 8 7 5 14 2 6 12 Fig 59 Exploded view outdoor modules WKF WKF compact 180 We reserve the right to modify the dimensions and constructional design as part of...

Page 80: ...1120338 1120569 9 Side panel right front 1120477 1120477 1120570 10 Mounting corner right front 1120478 1120478 1120571 11 Side panel right rear 1120479 1120479 1120572 12 Grid rear 1120480 1120480 1...

Page 81: ...120 180 1 5 7 13 22 10 12 11 9 8 23 14 18 15 16 6 3 4 19 17 2 Fig 60 Exploded view indoor modules WKF 120 180 We reserve the right to modify the dimensions and constructional design as part of the ong...

Page 82: ...c flow rate meter 1120914 1120914 14 Grundfos UPML 25 105 PWM 1121304 1121304 15 Actuator 3 way valve bivalent operation 1120912 1120912 16 Valve body 3 way valve bivalent operation 1120912 1 1120912...

Page 83: ...180 2 25 7 1 9 12 15 23 14 10 11 13 16 18 17 20 3 4 21 22 5 6 24 8 Fig 61 Exploded view indoor modules WKF compact 120 180 We reserve the right to modify the dimensions and constructional design as pa...

Page 84: ...valve 1120913 1120913 11 Valve body bypass valve 1120913 1 1120913 1 12 Auxillary heater 9 kW 400V 3 50 Hz 260066 260066 13 Actuator 3 way valve 1120912 1120912 14 Valve body 3 way valve 1120912 1 11...

Page 85: ...manual 1120984 1120984 Parts and fittings set not illustrated Designation WKF WKF compact 120 180 EDV Nummer Fittings set complete 260008 Immersion sensor 1120930 Dirt trap 1120013 Ball valve 1 red 11...

Page 86: ...t either regularly or as requirements dictate Air water heat pumps with circuit reversal are distin guished by their requirements based quick and energy efficient defrosting system Energy supply compa...

Page 87: ...nces that deplete the ozone layer EC 2037 2000 and the Regulation on Cer tain Fluorinated Greenhouse Gases EC 842 2006 In addition a minimum of one annual service and inspection must be carried out as...

Page 88: ...ample 25 I Infiltration heat loss 25 Installation Indoor module 33 Outdoor module 34 Transversely reinforced strip footing 37 Installation cooling 42 Intended use 6 L Leak testing 45 M Minimum distanc...

Page 89: ...89...

Page 90: ...REMKO WKF WKF compact 90...

Page 91: ......

Page 92: ...t as advisers to our customers in air conditioning and heating technology SFlbCustomer Service Our equipment operates precisely and reliably However in the event of a fault REMKO customer service is q...

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