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Before commissioning

Initial commissioning

It is recommended that initial commissioning be

carried out by a REMKO service technician or a

technician authorised by REMKO. We also recom-

mend that you complete the commissioning report

and send it to REMKO by post or e-mail within

eight days. In addition, the following requirements

for commissioning must be met.

 NOTICE!

Before commissioning, the complete system

hydraulics must be flushed and filled in accord-

ance with standards. If a drinking water storage

tank is installed, this must likewise be filled

before commissioning.

Heating system

n

Fill the heating system with demineralised

water in accordance with VDI 2035. We recom-

mend the addition of REMKO full heating pro-

tection.

n

Flush, clean and bleed the entire heating

system (incl. hydraulic adjustment).

n

To determine possible pressure loss, perform a

pressure test. Eliminate leaks to prevent

oxygen from entering the piping system.

n

Adjust the pre-pressure in the expansion

vessel to the static pressure of the system.

n

The type of design and the static height of the

system determine the operating pressure. The

pressure can be read off the pressure gauge.

n

Make sure that all valves of the heating system

and the distributors are open to guarantee the

free medium flow rate.

n

Check the direction of flow of the heating cycle

(indicated on the heat pump).

Source system (brine-water closed system)

n

To determine possible pressure loss, perform a

pressure test. Eliminate leaks to prevent

oxygen from entering the piping system.

n

Adjust the pre-pressure in the expansion

vessel to the static pressure of the system.

n

Fill the source system completely with brine

(water with antifreeze concentration of at least

25%) and bleed it.

n

The type of design and the static height of the

system determine the operating pressure. The

pressure can be read off the pressure gauge.

n

Make sure that all valves of the source system

and the distributors are open to guarantee the

free medium flow rate.

n

Check the direction of flow of the source

system (indicated on the heat pump).

Source system (water-water system)

n

Perform a leak test of the system.

n

Ensure that the underwater pump or another

pump is pumping water. In some cases the

source pump must be bled and filled with

water.

n

Make sure that all valves of the source system

and the distributors are open to guarantee the

free medium flow rate.

n

Check the direction of flow of the source

system (indicated on the heat pump).

 

 

 

REMKO cooling module

 

 

18

Summary of Contents for KNGcooling module

Page 1: ...Installation instructions Read the instructions prior to performing any task REMKO cooling module Cooling module for the WSP heat pump range 0261 2020 03 Edition 1 en_GB...

Page 2: ...ead these operating instructions carefully before commis sioning using this device These instructions are an integral part of the system and must always be kept near or on the device Subject to modifi...

Page 3: ...tion and changes 5 1 9 Intended use 5 1 10 Safety conscious working 6 1 11 Warranty 6 1 12 Transportation and packaging 6 1 13 Environmental protection and recycling 6 2 Technical data 7 2 1 Unit data...

Page 4: ...fatal or cause serious injury WARNING This combination of symbol and signal word warns of a potentially hazardous situation which if not avoided may be fatal or cause serious injury CAUTION This comb...

Page 5: ...s n The setup connection and operation of the units and its components must be undertaken in accordance with the usage and operating conditions stipulated in this manual and comply with all applicable...

Page 6: ...d make a note of any damage or missing parts on the delivery note Inform the forwarding agent and contractual partner Claims under guarantee made at a later date will not be accepted WARNING Plastic f...

Page 7: ...hes 1 1 4 flat sealing Cooling mode dimensions Height mm 450 Width mm 650 Depth mm 150 Technical data for 3 way changeover valve Cvs value pressure loss 1 bar m3 h 7 5 Rated pressure bar 10 Switching...

Page 8: ...15 16 4 1 4 15 2 6 23 18 7 7 0 Cooling capacities of the WSP 140 WSP 180 heat pumps Inlet temperat WSP C Outlet temperat WSP C Air volume flow WSP m3 h Brine circuit temperature C Cooling capacity kW...

Page 9: ...0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 3 2 3 4 3 6 Q m h 0 10 20 30 40 50 W P1 2 1 3 3 4 Fig 1 Circulation pump Grundfoss UPM 3 25 70 130 capacity range 1 Pressure kPa 2 Height m 3 Medium flow rat...

Page 10: ...85 130 220 130 85 G 1 WSP 80 110 G 1 WSP 140 180 150 65 60 123 100 650 450 27 Fig 2 Unit dimensions all measurements in mm We reserve the right to modify the dimensions and design as part of the ongoi...

Page 11: ...oling capacity that is available is limited entirely to the source capacity and should be checked accordingly to ensure that it is suitable for the purpose Depending on the type and version of the sou...

Page 12: ...oor unit s I O module To do this unplug the plug installed for this from the I O mod ule s terminal block and replace it with the S 13 plug that is already attached to the probe cable from the cooling...

Page 13: ...ver valve the hydraulic connection for the valve 1 that is to be replaced must be closed and bled accordingly After bleeding you can loosen the three valve 1 screw connections After replacing one or b...

Page 14: ...e pipe network before connecting the heat pump n The heating cooling system provided by the customer must be protected to prevent the temperature falling below the dew point con densation water The RE...

Page 15: ...site must be planned and installed by the installation contractor M M M M B AB A12 A B AB A S 13 A12 S 08 A10 B AB A S 09 A 04 S 08 A 22 23 A 10 A B C1 2 3 1 D C2 E B AB A12 A B AB A S 13 A12 A Heat p...

Page 16: ...0 S D N G 2 0 S Sensor Inputs D N G 3 0 S D N G 4 0 S D N G 5 0 S D N G 6 0 S D N G 7 0 S D N G 8 0 S Sensor Inputs D N G 9 0 S D N G 0 1 S 1 S D N G 1 D N G 2 1 S D N G 3 1 S D N G 4 1 S D N G 5 1 S...

Page 17: ...be made at expert level To do so touch the REMKO logo in the upper right corner of the display User level Activate Expert level by touching the REMKO logo at the top right Password input using Passwor...

Page 18: ...the pressure gauge n Make sure that all valves of the heating system and the distributors are open to guarantee the free medium flow rate n Check the direction of flow of the heating cycle indicated o...

Page 19: ...ure that no caustic abrasive or solvent based cleaning products are used Use of powerful water jets is to be avoided Cleaning the heat source site NOTICE A dirt trap must be installed in the heat sour...

Page 20: ...ter the brine cycle Check the brine level or filling pressure of the brine cycle and the pre pressure of the dia phragm expansion vessel at regular intervals You can read the filling pressure of the b...

Page 21: ...d spare parts Exploded view of the unit 1 3 2 3 2 4 Spare parts list No Designation EDP no 1 Heat exchanger 2 Actuator for 3 way valve 1120912 3 Hydraulic bottom part 1 1120912 1 4 SMT PT1000 brine re...

Page 22: ...M Maintenance 19 O Operating the controller 17 P Packaging disposal 6 R Recycling 6 Removing the actuator 13 S Safety Dangers of failure to observe the safety notes 4 General 4 Identification of note...

Page 23: ......

Page 24: ...5232 606 260 E mail info remko de URL www remko de REMKO GmbH Co KG Klima und W rmetechnik Im Seelenkamp 12 32791 Lage Hotline within Germany 49 0 5232 606 0 Hotline International 49 0 5232 606 130 W...

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