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Installation

5.1  Hydraulic connection

General notes

 

A separate interpretation of nominal flow rate

must be made for every system (see technical

data).

n

We recommend installing a buffer tank as a

hydraulic compensator for hydraulic isolation of

the heating/cooling circuit.
Hydraulic isolation is required when:
- different inlet temperatures are to be obtained
- the pressure drop in the heating distribution

system is greater than the max. pressure drop

stated in the technical data
- the use of other heat generators, e.g. com-

bustible burner for solid fuel, solar or bivalent

(dual-fuel) systems

n

Perform a pipe-network calculation before

installing the heat pump. After installing the

heat pump, it is necessary to perform a

hydraulic balancing of the heating circuit.

n

The heating/cooling system must be protected

against excessively high and low temperatures.

n

Do not reduce pipe diameters for the inlet and

return flow connections to the cooling module

before connecting a buffer tank.

n

Plan for air bleed valves and drain-off taps at

appropriate places.

n

Flush the system’s entire pipe network before

connecting the heat pump.

n

The heating/cooling system provided by the

customer must be protected to prevent the

temperature falling below the dew point (con-

densation water). The REMKO dew point mon-

itor with corresponding probes can be used for

this.

n

Cooling without a REMKO room temperature/

humidity probe is not permitted.

n

One or, where necessary, several expansion

vessels must be designed for the entire

hydraulic system.

n

The system pressure of the entire pipe network

is to be matched to the hydraulic system and

must be checked when the heat pump is

turned off. Also update the static-pressure form

supplied with the heat pump.

n

The dirt trap must be checked during every

maintenance of the system.

n

All exposed metallic surfaces must be addition-

ally insulated.

n

Cooling mode via the heating circuit requires a

complete vapour density insulation along the

entire length of the pipework.

n

All outgoing heating circuits are to be secured

against the ingress of circulating water by

means of check valves.

n

Before being placed in service, the system

must be thoroughly flushed. Conduct a seal

test and perform a thorough bleeding of both

the indoor unit and the entire system - repeat-

edly, if necessary, in acc. with DIN standards.

 

 

 

REMKO cooling module

 

 

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Summary of Contents for KNGcooling module

Page 1: ...Installation instructions Read the instructions prior to performing any task REMKO cooling module Cooling module for the WSP heat pump range 0261 2020 03 Edition 1 en_GB...

Page 2: ...ead these operating instructions carefully before commis sioning using this device These instructions are an integral part of the system and must always be kept near or on the device Subject to modifi...

Page 3: ...tion and changes 5 1 9 Intended use 5 1 10 Safety conscious working 6 1 11 Warranty 6 1 12 Transportation and packaging 6 1 13 Environmental protection and recycling 6 2 Technical data 7 2 1 Unit data...

Page 4: ...fatal or cause serious injury WARNING This combination of symbol and signal word warns of a potentially hazardous situation which if not avoided may be fatal or cause serious injury CAUTION This comb...

Page 5: ...s n The setup connection and operation of the units and its components must be undertaken in accordance with the usage and operating conditions stipulated in this manual and comply with all applicable...

Page 6: ...d make a note of any damage or missing parts on the delivery note Inform the forwarding agent and contractual partner Claims under guarantee made at a later date will not be accepted WARNING Plastic f...

Page 7: ...hes 1 1 4 flat sealing Cooling mode dimensions Height mm 450 Width mm 650 Depth mm 150 Technical data for 3 way changeover valve Cvs value pressure loss 1 bar m3 h 7 5 Rated pressure bar 10 Switching...

Page 8: ...15 16 4 1 4 15 2 6 23 18 7 7 0 Cooling capacities of the WSP 140 WSP 180 heat pumps Inlet temperat WSP C Outlet temperat WSP C Air volume flow WSP m3 h Brine circuit temperature C Cooling capacity kW...

Page 9: ...0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 3 2 3 4 3 6 Q m h 0 10 20 30 40 50 W P1 2 1 3 3 4 Fig 1 Circulation pump Grundfoss UPM 3 25 70 130 capacity range 1 Pressure kPa 2 Height m 3 Medium flow rat...

Page 10: ...85 130 220 130 85 G 1 WSP 80 110 G 1 WSP 140 180 150 65 60 123 100 650 450 27 Fig 2 Unit dimensions all measurements in mm We reserve the right to modify the dimensions and design as part of the ongoi...

Page 11: ...oling capacity that is available is limited entirely to the source capacity and should be checked accordingly to ensure that it is suitable for the purpose Depending on the type and version of the sou...

Page 12: ...oor unit s I O module To do this unplug the plug installed for this from the I O mod ule s terminal block and replace it with the S 13 plug that is already attached to the probe cable from the cooling...

Page 13: ...ver valve the hydraulic connection for the valve 1 that is to be replaced must be closed and bled accordingly After bleeding you can loosen the three valve 1 screw connections After replacing one or b...

Page 14: ...e pipe network before connecting the heat pump n The heating cooling system provided by the customer must be protected to prevent the temperature falling below the dew point con densation water The RE...

Page 15: ...site must be planned and installed by the installation contractor M M M M B AB A12 A B AB A S 13 A12 S 08 A10 B AB A S 09 A 04 S 08 A 22 23 A 10 A B C1 2 3 1 D C2 E B AB A12 A B AB A S 13 A12 A Heat p...

Page 16: ...0 S D N G 2 0 S Sensor Inputs D N G 3 0 S D N G 4 0 S D N G 5 0 S D N G 6 0 S D N G 7 0 S D N G 8 0 S Sensor Inputs D N G 9 0 S D N G 0 1 S 1 S D N G 1 D N G 2 1 S D N G 3 1 S D N G 4 1 S D N G 5 1 S...

Page 17: ...be made at expert level To do so touch the REMKO logo in the upper right corner of the display User level Activate Expert level by touching the REMKO logo at the top right Password input using Passwor...

Page 18: ...the pressure gauge n Make sure that all valves of the heating system and the distributors are open to guarantee the free medium flow rate n Check the direction of flow of the heating cycle indicated o...

Page 19: ...ure that no caustic abrasive or solvent based cleaning products are used Use of powerful water jets is to be avoided Cleaning the heat source site NOTICE A dirt trap must be installed in the heat sour...

Page 20: ...ter the brine cycle Check the brine level or filling pressure of the brine cycle and the pre pressure of the dia phragm expansion vessel at regular intervals You can read the filling pressure of the b...

Page 21: ...d spare parts Exploded view of the unit 1 3 2 3 2 4 Spare parts list No Designation EDP no 1 Heat exchanger 2 Actuator for 3 way valve 1120912 3 Hydraulic bottom part 1 1120912 1 4 SMT PT1000 brine re...

Page 22: ...M Maintenance 19 O Operating the controller 17 P Packaging disposal 6 R Recycling 6 Removing the actuator 13 S Safety Dangers of failure to observe the safety notes 4 General 4 Identification of note...

Page 23: ......

Page 24: ...5232 606 260 E mail info remko de URL www remko de REMKO GmbH Co KG Klima und W rmetechnik Im Seelenkamp 12 32791 Lage Hotline within Germany 49 0 5232 606 0 Hotline International 49 0 5232 606 130 W...

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