Read the instructions prior to performing any task!
Assembly and operating instructions
REMKO CLK 170-RVOil heating unit
0013-2012-08 Version 2, en_GB
Page 1: ...Read the instructions prior to performing any task Assembly and operating instructions REMKO CLK 170 RV Oil heating unit 0013 2012 08 Version 2 en_GB ...
Page 2: ... the orig inal Read these operating instructions carefully before commis sioning using this device These instructions are an integral part of the system and must always be kept near or on the device Subject to modifications No liability accepted for errors or mis prints ...
Page 3: ...cling 6 2 Technical data 7 2 1 Unit data 7 3 Standards and regulations 8 3 1 Specifications for fan assisted heaters 8 4 Design and function 9 4 1 Unit description 9 4 2 Installation instructions 9 4 3 Safety equipment 10 4 4 Exhaust ducting 11 5 Electrical connection 13 5 1 Electrical connection diagram 13 6 Before commissioning 14 7 Commissioning 16 7 1 Commissioning the unit 16 7 2 Commissionin...
Page 4: ...al or cause serious injury WARNING This combination of symbol and signal word warns of a potentially hazardous situation which if not avoided may be fatal or cause serious injury CAUTION This combination of symbol and signal word warns of a potentially hazardous situation which if not avoided may cause injury or mate rial and environmental damage NOTICE This combination of symbol and signal word w...
Page 5: ...for personnel to remain in these areas for extended periods Appro priate prohibition signs should be put up at the entrances n A safety zone of 1 5 m should be maintained around the units incl non combustible items n The power supply should be adapted to the requirements of the units n Mobile units must be set up securely on suit able non combustible surfaces n The equipment and components should ...
Page 6: ...dren Why Leave packaging material are not around Packaging material may not be accessible to children 1 12 Environmental protection and recycling Disposal of packaging All products are packed for transport in environ mentally friendly materials Make a valuable contri bution to reducing waste and sustaining raw mate rials Only dispose of packaging at approved collection points Disposal of equipment...
Page 7: ...ded electrical protection A 16 Temperature increase t K 54 Sound pressure level LpA 1m 3 dB A 65 Air outlet Ø mm 500 Air intake Ø 4 mm 2 x 500 Exhaust gas nozzles Ø mm 200 Dimensions length width height mm 2380 920 1350 Weight with forced air oil burner kg 385 1 At t 45K 1 2 kg m3 2 The specified nozzle sizes and pump pressures are based on test bench results The oil flow rate was derived from thi...
Page 8: ...eathing air does not reach a detri mental concentration There is good natural venti lation if for example 1st the room volume in m3 is at least 30 times the nominal heating capacity of all of the units oper ating in the space and if the natural change of air is guaranteed by windows and doors or 2nd there are non closable openings for incoming and outgoing air in the vicinity of the ceiling and fl...
Page 9: ...rectly fired fan assisted heaters the units deliver instant heat They are designed exclu sively for commercial use The units may be used for the heating tem perature adjustment or drying of n Warehouses n Exhibition halls n Trade fairs n Lightweight construction halls n Large tents marquees n Large construction sites Operating sequence If the units are set to heating mode then the forced air burne...
Page 10: ...ted upwards Room heating n The units may only be operated for room heating with a room thermostat accessory n The fresh air supply required for trouble free combustion must be guaranteed It is practical to have the fresh air supply provided by win dows and doors or through appropriately dimensioned openings in the outside wall Safety distances n In order to guarantee safe operation and main tenanc...
Page 11: ... mode via the burner The switch point is set via the Scale 34 110 con troller in the switching cabinet Target value ca 80 85 C Safety temperature limiter STB The unit is permanently switched off by the safety temperature limiter STB in the event of the unit overheating or a temperature monitor malfunction Manual resetting is required Automatic burner The unit is permanently switched off by the aut...
Page 12: ...quired Example 2 Operation without extended exhaust gas ducting Max 1 metre Example 3 Impermissible layout In order to avoid the combustion chamber being damaged due to condensation of mois ture condensate in example 3 make sure that the exhaust gas ducting is correctly installed with a condensate trap as shown in example 1 WARNING There must be no counter pressure arising from incorrect installat...
Page 13: ...SKR LKR NET L A H 2 3 PE 1 1 2 2 1 4 1 2 4B 5B 6B 0 2 4 6 1 3 5 2 4 6 1 3 5 2 4 6 1 3 5 1 3 5 2 4 6 L1 L2 L3 16 18 15 22 21 22 21 22 21 22 21 11 14 12 95 96 S1 S2 ÖV WS PE N L1 L2 L3 PE N 4 3 2 1 Fig 3 Electrical connection diagram see next page for legend 13 ...
Page 14: ... fulfilling the respective local regulations as well as a professional installation of the unit the exhaust values for the forced air burner must be checked and adjusted if necessary by authorised specialists Air distribution The units are equipped with a high performance radial fan which has been designed to transport the heated air efficiently and effectively over large distances The distributio...
Page 15: ...r operation of the unit with 100 recirculated air it is necessary to fit two intake nozzles available as accessories in place of the 2 factory fitted intake grills Paraffin formation with low outside tempera tures Even at low outside temperatures it is necessary to ensure that there is an adequate supply of heating oil that is capable of flowing n Paraffin formation can start with temperatures as ...
Page 16: ...eparate feedpoint with a residual current device in accordance with VDE 0100 Section 55 3 Open all of the oil supply shut off devices With the initial commissioning air in the lines can lead to a fault shut down of the burner CAUTION All cable extensions must only be used in fully un reeled or reeled off condition A B C Fig 4 Operating mode switch positions Control panel 1 2 3 4 5 6 7 Fig 5 Contro...
Page 17: ...C in Fig 4 Thermostatic control as well as heating operation is not possible in this operating mode Indicator lamp Operation The indicator lamp signals the Heating oper ating mode There is no display in the Venti late operating mode or with the room thermo stat switched off and when the STB has been triggered 7 2 Commissioning the forced air oil burner Preparatory tasks NOTICE The commissioning of...
Page 18: ...ay be used Refer to the technical data for the required oil nozzle size Air inlet nozzle The required blower pressure can be adjusted with the adjustable air inlet nozzle A in accordance with the combustion chamber resistance and chimney draft without having to change the output diameter 1 Loosen the Allen screw B 2 Turn the air inlet nozzle A to the desired position note arrows min Smaller blower...
Page 19: ... It may also be necessary to open the air inlet nozzle further Setting the pump pressure The pump pressure should be adjusted and checked if necessary during burner commis sioning and during every service NOTICE Never let the pump run for extended periods without any fuel Never leave the units for extended periods with a pump that has run dry Adjust the pump pressure as follows 1 Remove the plug o...
Page 20: ...ombustion chamber and the heat exchanger and only switches off after the cooling down phase is com plete The fan can switch on and run several times before the final shutdown NOTICE Never interrupt the mains connection prior to the completion of the follow up cooling phase There is no warranty claim for damage to the units from overheating The burner setting should be checked after every change of...
Page 21: ...were not able to cool down because the electrical connection was inter rupted Too high an outlet temperature due to incor rectly implemented air routing when oper ating with hoses Air inlets or outlets are not free or are inad equate 8 Check whether the Burner fault indicator lamp on the control panel is illuminated If this is the case then reset the automatic burner 9 Move the operating switch to...
Page 22: ...heck that the safety devices are operating correctly at regular intervals n Keep the sensors for the safety devices free of dust and dirt n Have the exhaust gas values for the forced air burner checked by authorised specialists at regular intervals For safety reasons we recom mend the conclusion of a maintenance con tract n Observe maintenance and care intervals Cleaning tasks The units including ...
Page 23: ...he burner 30 6 7 Fig 17 Installation of the burner flange and the burner 1 Check the flange seal and replace if neces sary 2 Fasten the burner flange to the unit housing with the four fastening screws Note the UP marking 3 Tighten the top 2 fastening screws firmly 4 Tighten the lower 2 fastening screws gently and with only light force so that the burner flange can still be pulled together 5 Slide ...
Page 24: ... V belts should be ca 10 mm a thumb width 5 Counter lock the nuts 8 and 9 and then tighten the two fastening screws 7 again 6 Re fit the two air intake grills 8 7 9 Fig 18 Tensioning the V belt NOTICE The thermal overcurrent relay must be oper ated exclusively in the Manual resetting posi tion It is not permitted for the relay to be able to switch itself back on again after the cooling down phase ...
Page 25: ...mments 01 Date Signature 02 Date Signature 03 Date Signature 04 Date Signature 05 Date Signature 06 Date Signature 07 Date Signature 08 Date Signature 09 Date Signature 10 Date Signature 11 Date Signature 12 Date Signature 13 Date Signature 14 Date Signature 15 Date Signature 16 Date Signature 17 Date Signature 18 Date Signature 19 Date Signature 20 Date Signature Have the forced air burner mainta...
Page 26: ...the unit 44 43 61 62 60 1 5 6 7 9 8 11 21 22 23 10 25 26 27 38 28 30 31 33 45 48 46 40 41 62 60 60 66 67 69 68 71 72 4 36 60 20 3 2 12 13 32 34 35 42 46 47 50 52 51 53 54 55 70 12 61 A Fig 19 Exploded view of the unit CLK 170 RV A Temperature sensor REMKO CLK 26 ...
Page 27: ...all cmpl 1104858 11 Front wall insulation 1104786 12 Guide bracket 1104787 13 Hose pass through 1104722 20 Multiflex oil pre heating 1071411 21 O ring 1108464 22 Filter insert 1108462 23 Oil filter cup 1108463 25 Outlet nozzle 1104788 26 Burner cladding cmpl 1104789 27 Axle 1104791 28 Wheel 1108369 30 Combustion chamber cmpl 1104806 31 Exhaust gas suppressor set 1104809 32 Inspection cover 1104794...
Page 28: ... lamp green Operation 1105514 68 Indicator lamp red Burner fault 1105363 69 Reset button Burner 1103408 70 Thermostat receptacle 1101018 71 Strapping plug 1101019 72 Mains cable with plug CEE 16A 1105100 Spare parts not illustrated Intake nozzles recirculating mixing operation 1072355 Burner connector 7 pole 1102537 Drum fitting cmpl 1002544 Cleaning brush cmpl 1103110 Locking ring 1101622 Hubcap ...
Page 29: ...29 ...
Page 30: ...egulating device 11 Room thermostat 16 17 S Safety Dangers of failure to observe the safety notes 4 General 4 Identification of notes 4 Instructions for the operator 5 Note for inspection work 5 Note for installation work 5 Note for maintenance work 5 Personnel qualifications 4 Safety conscious working 4 Unauthorised modification 5 Unauthorised replacement part manufacture 5 Safety temperature lim...
Page 31: ......
Page 32: ...ct as advisers to our customers in air conditioning and heating technology SFlbCustomer Service Our equipment operates precisely and reliably However in the event of a fault REMKO customer service is quickly at the scene Our comprehensive network of experienced dealers always guarantees quick and reliable service REMKO INTERNATIONAL and also right in your neighbourhood Make use of our experience a...
