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RELIABLE  EQUIPMENT  &  SERVICE  CO.,  INC.

 301 Ivyland Road

  • 

Warminster

,  PA  18974  •  USA

Phone: 215-357-3500  •  Fax: 215-357-9193

MODEL:    _________________________________________

SERIAL  NO.:    _____________________________________

YEAR:    __________________________________________

OPERA

OPERA

OPERA

OPERA

OPERAT

T

T

T

TOR

OR

OR

OR

ORS’

S’

S’

S’

S’

     

GUIDE

GUIDE

GUIDE

GUIDE

GUIDE

REL-G

H

-10   

1

Manual 0

7

-1

9

   

   

   

   

   WARNING

WARNING

WARNING

WARNING

WARNING

All information found in this guide

must  be  read  and  understood

  before use or testing of this tool.

Failure to read and understand these warnings

and safe handling instructions could result

in severe personal injury and or death

.

REL-

GH

-10

SINGLE

 

/

 

DOUBLE ACTING

10,000 PSI CONTI

N

UOUS DUTY

 

GAS

 

/

 

HYDRAULIC PUMP

The 

REL-

GH

-10

 

single  and  double

 

acting  hydraulic  pumps  feature

 

manual lever operation, continuous

 

duty performance, and a two stage

 

pumping  system,  to  ensure  rapid

 

tool advance.
The manual lever control valve, and

 

factory installed couplers are ready

 

to run your single or double acting

 

crimping, cutting and

spearing tools.

NO

NO

NO

NO

NOTICE

TICE

TICE

TICE

TICE

Sizes, weights and tool specifications listed in

this manual are subject to change without notice.

Consult factory for information and updates.

REL-

GH

-10

Summary of Contents for REL-GH-10

Page 1: ...ailure to read and understand these warnings and safe handling instructions could result in severe personal injury and or death REL GH 10 SINGLE DOUBLE ACTING 10 000 PSI CONTINUOUS DUTY GAS HYDRAULIC...

Page 2: ..._______________________ ADDRESS ____________________________________________________ _____________________________________________________________ PHONE ___________________ FAX________________________...

Page 3: ...Fig 2 21 PARTS LISTS Major Components Inner Pump 22 Valve Block Assembly 23 DRAWING Valve Block Assembly Fig 3 24 High Pressure Pump Block Fig 4 Manifold Outlet Block Fig 5 25 PARTS LISTS High Pressur...

Page 4: ...14 2A continuous duty motor REL EP 230 230V 7 1A continuous duty REL GH 10 8 75 ft lb torque 190cc Honda OHV 4 stroke engine FEATURES 10 000 PSI high pressure pump Fast two stage pumping system Facto...

Page 5: ...e protection to avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debri...

Page 6: ...OSES AND COUPLINGS before each use Repair or replace if any cracking leakage wear or damage is is found Worn or damaged hoses may fail resulting in personal injury or property damage CLEAR WORK AREA o...

Page 7: ...injury caused by this tool or the operations being performed Persons in close proximity could be injured and property damaged if the tool were to malfunction This tool should always be used within th...

Page 8: ...ing this unit or any of the systems components ALWAYS TIGHTEN couplings completely Loose or improperly tightened couplings will not allow fluid to pass through the hose creating a blockage in the supp...

Page 9: ...elieve any residual pressure trapped within the line before disconnecting the hoses Ensure that valve lever is in the RIGHT RET position and remove hose s Disconnect the pressure hose from the pressur...

Page 10: ...ic inches at 100 psi 60 cubic inches at 10 000 psi IMPOR IMPOR IMPOR IMPOR IMPORT T T T TANT ANT ANT ANT ANT The greatest cause of hydraulic pump failure is dirt Prevent the introduction of foreign ma...

Page 11: ...Remove vent valve to add proper fluid as needed Turn dial to S A for single acting applications Note For ALL Single Acting and Double Acting Remote Valve Applications set selector to S A Turn dial to...

Page 12: ...ly Remove Vent to add hydraulic fluid as needed Replace vent immediately see page 12 All the above items must be replaced with new parts if signs of wear are evident IMPOR IMPOR IMPOR IMPOR IMPORT T T...

Page 13: ...power for this Series engine MUFFLER CAUTION DO NOT TOUCH Severe BURN Injury will result STARTER CORD HANDLE FINGER GUARD DO NOT OPERATE WITHOUT THIS GUARD IN PLACE THROTTLE CONTROL Refer to previous...

Page 14: ...the lever valve block 4 Ensure that the valve lever is in the RETURN RET position 7 Turn motor on when ready to begin tool operation 6 Move lever to the left to advance the tool ram blade or spear On...

Page 15: ...o begin tool operation 6 Move the valve lever to the Left ADV to advance the tool ram blade or spear Once the crimp cut has been completed an audible POP will be heard This signals that the full press...

Page 16: ...Fill to level Check for leaks Worn or damaged components Replace worn or damaged components Pump operation is erratic Hydraulic fluid not warm Allow oil to warm up Dirt or contaminants in tool Clean a...

Page 17: ...empt to make any changes to any of the component parts or accessories when connected to the power source DO NOT adjust inspect or clean tool while the tool is connected to the power source The tool co...

Page 18: ...SOLINE PUMP HONDA Refer to the manufacturers supplied Operators Manual for Operation Care and Maintenance information FUEL CAP AIRFILLTER COVERRELEASE GASOLINE ENGINE OIL FILL PULL START 75 58 93 1 48...

Page 19: ...21 FIGURE 2 VALVE BLOCK ASSEMBLY 7...

Page 20: ...INNER PUMP ASSEMBLY 3 R40003 COVER 1 4 R40004 MANIFOLD PLATE 1 11 R40011 BEARING 1 12 R40012 CENTER BLOCK 1 13 R40013 DRIVESHAFT 1 14 R40014 RETAINING RING 1 15 R40015 HOUSING RETAINING RING 1 16 R40...

Page 21: ...0 SPRING PIN 1 4 X 1 2 1 It is highly recommended that this unit be returned to RELIABLE EQUIPMENT or a factory trained and authorized service center for all repair and maintenance Complete disassembl...

Page 22: ...24 FIGURE 3 VALVE BLOCK ASSEMBLY...

Page 23: ...25 FIGURE 4 HIGH PRESSURE PUMP BLOCK FIGURE 5 MANIFOLD OUTLET BLOCK...

Page 24: ...28 R40028 O RING 2 29 R40029 SPRING 1 30 R40030 BALL 3 8 DIA 1 31 R40031 O RING 9 32 R40032 TRANSFER TUBE 1 35 R40035 VALVE CLAMP 1 36 R40036 SCREW 2 38 R40038 B U RING 2 64 R40064 SCREW 2 80 R40080 V...

Page 25: ...ury and or death ELECTROCUTION HAZARD The user should be properly trained in the correct procedures required for work on or around electrical lines REL SM WARNING EXPLOSION HAZARD DO NOT operatemotor...

Page 26: ...800 966 3530 Fax 215 357 9193 Visit us on the web at www Reliable Equip com If you have any questions regarding the information in this manual please contact RELIABLE EQUIPMENT at the address phone o...

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