Reliable Equipment REL-EP-115 Operator'S Manual Download Page 1

1

OPERATORS’

 

GUIDE

REL-EP-115/230   Manual 05-16

RELIABLE EQUIPMENT & SERVICE CO., INC.

301  Ivyland  Road  •  Warminster,  PA  18974  •  USA

Phone: 215-357-3500  •  Fax: 215-357-9193

MODEL:  _____________________

SERIAL NO.:  ____________

YEAR:  ___________

REL-EP-115/230

SINGLE

 

/

 

DOUBLE ACTING 10,000 PSI

CONTIUOUS DUTY ELECTRIC HYDRAULIC PUMP

 

2.0 hp

Continuous Duty

Electric Motor

REL-EP-115/230

SINGLE / DOUBLE ACTING
10,000 PSI CONTIUOUS DUTY
ELECTRIC HYDRAULIC PUMP

The 

REL-EP-115/230 

single  and 

double acting hydraulic pump features 
manual  lever  operation,  continuous 
duty  performance,  and  a  two  stage 
pumping  system,  to  ensure 
rapid tool advance.
The manual lever control valve, 
and factory installed couplers 
are ready to run your single or 
double acting crimping, cutting 
and spearing tools.

REL-EP-115

115 Volt

REL-EP-230

230 Volt

   WARNING

All information found in this guide must 

be read and understood before use or 

testing of this tool.

Failure to read and understand these warnings 
and  safe  handling  instructions  could  result  in 
severe personal injury and or death

.  

Summary of Contents for REL-EP-115

Page 1: ...IC HYDRAULIC PUMP The REL EP 115 230 single and double acting hydraulic pump features manual lever operation continuous duty performance and a two stage pumping system to ensure rapid tool advance The...

Page 2: ...______________________________________ PHONE _____________________ FAX __________________________________ SERIAL NUMBER ____________________________________________________ DATE OF PURCHASE __________...

Page 3: ...Assembly Fig 2 19 PARTS LISTS Major Components Inner Pump 20 Valve Block Assembly 21 DRAWING Valve Block Assembly Fig 3 22 High Pressure Pump Block Fig 4 Manifold Outlet Block Fig 5 23 PARTS LISTS Hi...

Page 4: ...8A continuous duty motor REL EP 230 230V 10A continuousduty REL GB 10 8 75 ft lb torque 190cc Briggs Stratton OHV 4 stroke engine FEATURES 10 000 PSI high pressure pump Fast two stage pumping system F...

Page 5: ...ye protection to avoid injury from flying debris or hydraulic oil leaks Failure to do so can result in serious personal injury Hard Hat WARNING Always wear a hard hat to avoid injury from falling debr...

Page 6: ...OSES AND COUPLINGS before each use Repair or replace if any cracking leakage wear or damage is is found Worn or damaged hoses may fail resulting in personal injury or property damage CLEAR WORK AREA o...

Page 7: ...le injury caused by this tool or the operations being performed Persons in close proximity could be injured and property damaged if the tool were to malfunction This tool should always be used within...

Page 8: ...ts ALWAYS TIGHTEN couplings completely Loose or improperly tightened couplings will not allow fluid to pass through the hose creating a blockage in the supply or return line ALWAYS INSPECT HOSES AND C...

Page 9: ...210O F 99O C 40 minimum FLASH POINT 340O F min 170O C min POUR POINT 30O F min 34O C min DISCONNECTING HOSES WARNING DO NOT disconnect the tool hoses or fittings while the tool is running hot or under...

Page 10: ...Operating Pressure Factory Pre set Relief Valve 10 000 psi Return Relief Setting Factory Pre set 3 500 psi Oil Reservoir 2 Gallons Oil Delivery Per Minute 160 cubic inches at 100 psi 60 cubic inches...

Page 11: ...Remove vent valve to add proper uid as needed Turn dial to S A for single acting applications Note For ALL Single Acting and Double Acting Remote Valve Applications set selector to S A Turn dial to D...

Page 12: ...n place of pendant switch for single acting operations Turn toggle switch ON for remote valve operations Press and hold button down to operate tool S A Ram will retract upon release D A Move valve han...

Page 13: ...alve may also be used for remote applications Connect Connect Return Tank hose to RIGHT Male REV valve block coupling ENSURE THAT ALL CONNECTIONS ARE TIGHT AND SECURE 3 Set D A S A selector knob to th...

Page 14: ...A S A selector knob is located on the right side of the lever valve block 4 Ensure that the valve lever is in the RETURN RET position 5 Start motor when ready to begin tool operation If a pendant swit...

Page 15: ...dirty connections or accumulation of sediment FLUID CONTAMINATION Cover the ends of fittings with a dust cap when disconnected This will help keep the fluid from becoming contaminated See Reservoir Cl...

Page 16: ...heck for leaks Worn or damaged components Replace worn or damaged components Pump operation is erratic Hydraulic fluid not warm Allow oil to warm up Dirt or contaminants in tool Clean and reassemble A...

Page 17: ...g or disconnecting system components ALWAYS DEPRESSURIZE hydraulic system before slowly disconnecting this unit or any of the system s components Disconnect pump from any hoses or tools Remove the scr...

Page 18: ...PONENTS ELECTRIC PUMP If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at 800 966 3530 or FAX 215 357 9193 75 92 2 3 48 56 67 68 66 76 49 57 5...

Page 19: ...URE 2 INNER PUMP ASSEMBLY Items indicated with an on the parts list are included in Seal Kit Part R40200 26 31 41 31 33 79 95 20 13 25 17 17 18 16 49 12 11 15 14 44 51 34 31 4 47 43 X10 3 96 94 59 99...

Page 20: ...1 4 R40004 MANIFOLD PLATE 1 11 R40011 BEARING 1 12 R40012 CENTER BLOCK 1 13 R40013 DRIVESHAFT 1 14 R40014 RETAINING RING 1 15 R40015 HOUSING RETAINING RING 1 16 R40016 CAM BEARING ASSY 1 17 12769 THRU...

Page 21: ...ET SCREW 1 130 R40130 SPRING PIN 1 4 X 1 2 1 131 R40063 DUMP PIPE 1 R40101 VALVE BODY 1 It is highly recommended that this unit be returned to RELIABLE EQUIPMENT or a factory trained and authorized se...

Page 22: ...22...

Page 23: ...23...

Page 24: ...2744 BALL 3 8 DIA 1 31 R40031 O RING 9 32 R40032 TRANSFER TUBE 1 35 R40082 VALVE CLAMP 1 36 R40036 SCREW 2 38 R40038 B U RING 2 64 R40064 SCREW 2 80 R40080 VALVE TUBE 1 85 R40085 SUPPLY LINE DUMP VALV...

Page 25: ...25...

Page 26: ...hone 800 966 3530 Fax 215 357 9193 Visit us on the web at www Reliable Equip com If you have any questions regarding the information in this manual please contact RELIABLE EQUIPMENT at the address pho...

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