Rekluse RadiusX BMW S1000 Installation & User Manual Download Page 1

Page: 1 / 35

Doc ID:191-6309001A
Revision: 101619

Rekluse Motor Sports, Inc.

[email protected]

INSTALLATION & USER’S

GUIDE

RadiusX

BMW S1000/S1000RR/S1000XR/HP4

Summary of Contents for RadiusX BMW S1000

Page 1: ...Doc ID 191 6309001A Revision 101619 2019 Rekluse Motor Sports Rekluse Motor Sports Inc customerservice rekluse com INSTALLATION USER S GUIDE RadiusX BMW S1000 S1000RR S1000XR HP4...

Page 2: ...TALLATION 13 SET THE INSTALLED GAP 15 CHECK FREE PLAY GAIN 17 Learn how to check Free Play Gain 17 Two Ways to Check for Free Play Gain 19 The Rubber Band Method 19 The Hand Method 22 ADJUST THE INSTA...

Page 3: ...is product for a customer or another person instruct them to read the Safety Information document and the Installation and User Guide before operating the bike with the product Protect eyes and skin w...

Page 4: ...Pg 4 Doc ID 191 6309001A Doc Rev 101619 Torx 30 Torx 25 5mm Allen Torque wrench Pick set 10mm Wrench Standard Screw Driver TOOLS NEEDED...

Page 5: ...mm 5 65 1 Steel drive plates 048 1 2 mm 1 63 Steel drive plates 040 1 0 mm 2 65 Steel drive plates 048 1 2 mm 2 69 1 TorqDrive friction disks 7 69 TorqDrive friction disks 110 2 8mm 2 60 1 Pressure pl...

Page 6: ...e com support for a full parts fiche illustration and part numbers Not Shown EXP adjustment spring red 3 Not Shown EXP adjustment spring steel 3 Not Shown Velcro straps 2 Not Shown Orange Free Play Ga...

Page 7: ...torx 2 With the bike on its side stand use a T30 Torx to remove the clutch cover bolts There are 2 bolts behind the right side cowling 3 With all the clutch cover bolts removed gently remove the clutc...

Page 8: ...the following OE parts NOTE Items 2 3 5 are not reused with the Rekluse clutch pack and can be set aside 1 Pressure plate bolts 2 Pressure plate spring retainer 3 Pressure plate springs 4 Pressure pl...

Page 9: ...erformance issues See the following picture for reference Clutch pack 1 Soak the EXP disk and all friction disks in engine oil for 5 minutes Make sure the EXP and friction disks are coated on both sid...

Page 10: ...ve tabs sit against the inside of the basket then push the sleeves down until they contact the bottom of the tang slot See pictures for reference NOTE When seated in the basket slots the sleeves will...

Page 11: ...the basket 5 Install a 048 1 2 mm steel drive plate followed by a thin friction 6 Continue to alternate four 048 1 2 mm steel drive plates with four thin friction disks EXP disk EXP disk Section tota...

Page 12: ...mm steel drive plate followed by the judder friction disk 10 Install the judder spring Cupped side in followed by the judder seat 11 Install a 060 1 5 mm steel drive plate followed by a thick friction...

Page 13: ...the Rekluse pressure plate springs Note Be sure to alternate springs if you are using two different color springs to keep even pressure on the clutch 4 Reinstall the OE pressure plate bolts using Rekl...

Page 14: ...Doc ID 191 6309001A Doc Rev 101619 5 Lightly tighten the bolts until the bolt is tight against the standoff You will torque the bolts and install the cover after setting the install gap in the next se...

Page 15: ...or center position 2 Using a 10mm wrench and a standard screwdriver loosen the lock nut on the thrust adapter 3 Tighten the throw out until there is no free play between the pressure plate Once there...

Page 16: ...lts 80 in lb 9 nm New OEM bolts 26 in lb 3nm 90 7 Reinstall the 3 side cowling bolts 8 Install the provided warning sticker on the backside of the clutch lever such that it is visible to the rider 9 T...

Page 17: ...r installed gap can result in premature wear or failure of your clutch Use the following steps to verify the installed gap by checking Free Play Gain Failure to check and verify Free Play Gain can cau...

Page 18: ...y movement in the clutch lever This extra movement is called Free Play Gain If there is too much Free Play Gain the installed gap is too small o The vehicle may drag and stall because it has difficult...

Page 19: ...the ideal installed gap Two Ways to Check for Free Play Gain The following steps explain 2 ways to check Free Play Gain One way uses the rubber band Rekluse includes in the clutch kit and one uses you...

Page 20: ...o clutch can move suddenly and unexpectedly and cause riders to lose control To avoid death serious injury and or property damage always sit on the motorcycle to start it a Before you begin place the...

Page 21: ...the movement in the clutch lever when the engine is revved This is your Free Play Gain Note It is very important the motor returns to idle before revving the engine again or the lever may not react co...

Page 22: ...it warm up for 2 3 minutes to warm up the engine oil The bike will idle down after the cold start procedure b With the bike at idle use one finger to apply pressure at the end of the clutch lever c W...

Page 23: ...Doc ID 191 6309001A Doc Rev 101619 Pg 23 d When the bike returns to idle rev the engine between 3 000 5 000 RPM a second time to verify the Free Play Gain again Free Play Gain...

Page 24: ...led gap should be fine tuned in small increments and then recheck Free Play Gain Refer to the table below to set the proper installed gap based on your Free Play Gain Note If you are unable to obtain...

Page 25: ...e the length of the in line cable adjuster housing and or the lever perch adjuster extend the adjusters until the correct amount of Free Play Gain is achieved Recheck Free Play Gain Too little Free Pl...

Page 26: ...motor failure serious injury or death Break in Procedure Number of times 1 Warm up the vehicle for 2 3 minutes With the vehicle in NEUTRAL and your hand off of the clutch lever rev the engine 10 time...

Page 27: ...d gap until the clutch lever is 1 8 1 4 3 mm 6 mm Recheck Free Play Gain and adjust the installed gap Note Your clutch pack will expand with heat so final adjustment to Free Play Gain should be made w...

Page 28: ...idle should not be so high as to move the vehicle forward in gear with the throttle closed With correct Free Play Gain and the vehicle in gear the vehicle should move forward under slight opening of...

Page 29: ...ng 3 Remove the remaining 2 pins and springs from the same side of the EXP base 4 Drop a new spring into the spring slot on the base then add the turn pin Note To maintain even pressure when using two...

Page 30: ...an watch the video on our website under Tech Tips at www rekluse com support videos atv mc support videos If you disassemble the EXP the Teflon pads may fall out or be stuck to the ramp surfaces of th...

Page 31: ...ise For optimal clutch performance Rekluse recommends using fresh clean oil that meets JASO MA oil rating requirements Rekluse offers Factory Formulated Oil developed specifically for Rekluse products...

Page 32: ...upport Drive Plates If the clutch pack is getting high amounts of heat purple blue or black color can be seen on the drive plate teeth See pictures below Not all drive plates look the same and may loo...

Page 33: ...r motorcycle needs to be bump started due to a dead battery or any other reason follow the steps below to quickly bump start your vehicle 1 Collapse perch adjuster first and inline adjuster if needed...

Page 34: ...nical Support for questions related to product installation tuning and performance Technical Support hours Monday thru Friday 8 00 a m 5 00 p m Mountain Time zone Email tech rekluse com Customer Servi...

Page 35: ...5 167 1 7 3 6 7 0 12 3 57 180 5 47 6 7 6 9 6 3 3 6 5 7 21 6 7254 5 9 7 5 9 3 7 7 5 9 3 7 2 0 8 5 635 1 5 7 21 6 8 5 2 0 8 5 635 1 6 7 5 7 21 6 7 2 0 35 6685 3 7 5 86 635 1 6 2 0 6 5 6 9 6 2 0 35 6685...

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