REITEL RETOCAST I Operating Instructions Manual Download Page 1

 

 

 

 

 

Operating Instructions 

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BORAT

ORY EQUIPMEN

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 IN 

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INL

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 STEEL

 

RETOCAST I 

REITEL Feinwerktechnik GmbH 

Senfdamm 20 | 49152 Bad Essen 

Phone: +49(0)5472-9432-0 | Fax: +49(0)5472-9432-40 

www.reitel.com | [email protected] 

 

Summary of Contents for RETOCAST I

Page 1: ...erating Instructions LABORATORY EQUIPMENT IN STAINLAESS STEEL RETOCAST I REITEL Feinwerktechnik GmbH Senfdamm 20 49152 Bad Essen Phone 49 0 5472 9432 0 Fax 49 0 5472 9432 40 www reitel com info reitel com ...

Page 2: ... not be responsible for any damages that may result thereby Prior to installation of the device operating instructions and especially the safety instructions must be read and followed by all personnel who use this device After having unpacked the device please check carefully whether transportation damages of any kind have occurred If that is the case the carrier or manufacturer must be notified w...

Page 3: ...TES 9 GENERAL SAFETY NOTES 9 SPECIFIC SAFETY NOTES 10 INSTALLATION 11 INSTALLATION 11 COMPRESSED AIR CONNECTION 11 WATER CONNECTION 11 OPERATION 12 CASTING WITH PREMELTING 13 CASTING WITHOUT PREMELTING 13 TROUBLESHOOTING 14 MAINTENANCE 14 WARRANTY 15 DISPOSAL REGULATIONS 18 SPARE PARTS LIST 18 EC CONFORMITY DECLARATION 19 ...

Page 4: ...ious metal 1 graphite crucible noble metal 1 hose package 1 manual opener Special Accessories Order No 23807000 Water cooling unit Order No 23806000 Crucible holder Order No 28001000 Ceramic crucible for non precious metals 5 pcs pack Order No 28002000 Graphite insert for noble metal 5 pcs pack ...

Page 5: ... incl plate 11 Counterweight 12 Adjusting lever 13 Mould s back insulation 14 Mould support 15 Crucible holder 16 Induction coil 17 Lid 18 Emergency stop switch 19 Power switch 20 Device socket for water cooling unit option 21 Automatic fuse 20 A 22 Induction coil flap 23 Automatic fuse 0 8 A for lid opener 24 Sight glass 25 Compressed air connection 26 Water inlet 27 Water reflux 28 Power connect...

Page 6: ...6 Control unit panel Interior of the unit 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 A B 22 ...

Page 7: ...7 Interior with induction coil Device view Rear side of the device 17 18 19 20 21 16 22 23 24 25 26 27 28 29 ...

Page 8: ...peed 500 rpm Mould size 1 9 and model casting Amount of metal for casting max quantity Minimum quantity Noble metal 110 g non precious metal 55 g Non precious metal 15 g Material Noble metal non precious metal model casting Sound level 70 dB A Housing Stainless steel Order No 18000000 Made in Germany Subject to modifications ...

Page 9: ...ed for safety reasons as otherwise the manufacturer s warranty expires The device should be set up in a clean well ventilated room if necessary under a hood Supporting surfaces should be straight flat and adequately stable Don t place anything on top of the machine To avoid injury appropriate protection should be worn e g gloves safety glasses safety shoes hearing protection etc If the machine is ...

Page 10: ... the alloy to prevent damage to the generator Don t us old metal danger of crucible cracks We don t assume liability for consequential damage Only use metals approved for casting from their manufacturers don t use any alloys containing ingredients like Beryllium etc ensure sufficient ventilation danger of intoxication Use and processing of endangering material hazardous to human health carefully o...

Page 11: ... width of 9 mm is used as well as a quick couping system type NG7 Water connection 1 Connect water to the tap by the supplied hose Water supply pressure at least 3 bar 2 Put water drain hose into the sink or the waste drainage Use clamp to secure hose Alternatively the REITEL water cooling unit can be ordered and installed Note Prior to connection to the power supply check whether the specificatio...

Page 12: ...mould sizes markings are provided 6 Adjust mould support in accordance with mould size Use the lever 12 to adjust mould height 12 Pay attention to an aligning position of the mould s funnel and the crucible opening 7 Activate the induction button 4 The induction coil moves upwards into position 8 When casting noble metal put the graphite insert in the crucible support 15 9 Alloy is filled in the c...

Page 13: ...osition of the mould s funnel and the crucible opening 4 As soon as the alloy is sufficiently melted press the Start switch 9 to start casting The induction coil goes down and casting procedure starts 5 The casting process stops automatically after the centrifugation time has run out After approx 30 seconds the lid 17 opens automatically Casting without premelting 1 For casting without premelting ...

Page 14: ...ocedure LED malfuntion 7 shines Contact service Maintenance Regularly check the device Pay attention to visible damages to housing power cord or compressed air hoses Regularly clean or hoover the centrifugal arm Dirt particles may disturb the coil cover The following components are subject to permanent control perfect mould s back insulation 13 clean and non defective the crucible support 15 shoul...

Page 15: ...essed to the distributor the product was purchased from or directly to our service department Contact REITEL Feinwerktechnik GmbH Senfdamm 20 49152 Bad Essen Germany Phone 49 0 5472 9432 32 Service Department Phone 49 0 5472 9432 0 Reception Fax No 49 0 5472 9432 40 2 In case of warranty claim application the sales receipt or your purchase invoice showing the date of purchase of the product and th...

Page 16: ...mages due to faulty installation or insufficient maintenance of the product e g decalcification Damages due to natural disaster e g lightning water fire act of nature beyond control war inadequate line voltage insufficient ventilation no decalcification insufficient care and cleaning or non adherence to operation and maintenance instructions according to the accompanying operation guide Damage due...

Page 17: ...advised to backup essential programs and data before sending for service 12 This warranty shall be interpreted in accordance with German law to the exclusion of UN sales law Place of jurisdiction is our business location 13 If any provisions of this warranty are judged to be illegal or unenforceable the continuation in full force and effect of the remaining provisions will not be prejudiced The pr...

Page 18: ...1 St pc E7402700 Hauptschalter mit Überstromschutz Main switch with overload protection 1 St pc E6047300 Keilriemen 950 Cog belt 950 1 St pc E6272400 Magnetspule für Deckelöffnen Solenoid for lid opening 1 St pc 28003000 Muffelrückenisolierung Rear muffle isolation 1 St pc E6042100 Schalter I O II Switch I O II 1 St pc E6216520 Schauglas Sicherheits Safety inspection glass 1 St pc E7616100 Riegelb...

Page 19: ...19 EC Conformity Declaration ...

Page 20: ...mpliance with Quality Management ISO 9001 2015 incorporating established standards REITEL Feinwerktechnik GmbH Senfdamm 20 49152 Bad Essen Phone 49 0 5472 9432 0 Fax 49 0 5472 9432 40 www reitel com info reitel com 062019 ...

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