Regency Fireplace Products CI2600 Owners & Installation Manual Download Page 1

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FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4

919-300c

MODEL: CI2600/HI400

Wood

Fireplace

Insert

03.16.15

Owners & Installation Manual

Installer

: Please complete the details on the back cover

and leave this manual with the homeowner.

Homeowner:

Please keep these instructions for future reference.

www.regency-fire.com

Report #219-S-17-2

Summary of Contents for CI2600

Page 1: ...919 300c MODEL CI2600 HI400 Wood Fireplace Insert 03 16 15 Owners Installation Manual Installer Please complete the details on the back cover and leave this manual with the homeowner Homeowner Please keep these instructions for future reference www regency fire com Report 219 S 17 2 ...

Page 2: ...n to deliver heat at rates ranging from 15165 BTU hr to 27535 BTU hr This wood heater contains a catalytic combustor which needs periodic inspection and replacement for proper operation It is against the law to operate this wood heater in a manner inconsistent with operating instructions in this manual or if the catalytic element is deactivated or removed CAUTION BURN UNTREATED WOOD ONLY OTHER MAT...

Page 3: ... 14 Optional backing plate Installation 15 Contemporary Faceplate Installation 16 Low profile Faceplate Installation 18 CAST Faceplate Installation 20 Oversize CAST Faceplate Installation 22 Optional Fan blower Installation 24 Removable door handle 26 Bypass handle 26 Operating instructions 27 Draft control 27 First fire 27 Ash disposal 28 Fan operation 28 Creosote removal for cleaning 28 Ways to ...

Page 4: ...ISTIQUES éLECTRIQUES ASSIgNéES 115 V 60 hZ 0 6 A FAÇADE CONTEmPORAINE FAÇADE BISEAUTéE FAÇADE EN FONTE BUSE DE CONDUIT DE ChEmINéE COUDé OU PLAQUE DE FIxA TION ATTENTION RISQUE DU CHOC ÉLECTRIQUE AVANT DE L ENTRETIEN DÉBRANCHER L APPAREIL NE PLACEz PAS LE CORDON D ALIMENTATION EN FACE OU EN DESSOUS DE L APPAREIL NE PAS ENLEVER DE BRIQUES OU DE mORTIER D UNE ChEmINéE DE mAÇONNERIE N UTILISER QUE DU...

Page 5: ...ensions 23 3 16 27 3 4 13 3 4 10 3 4 40 26 4 3 4 5 3 4 28 7 8 18 1 2 18 15 16 3 1 16 21 1 2 1 3 5 13 3 8 733mm 469mm 481mm 78mm 1016mm 589mm 750mm 660mm 146mm 273mm 349mm 545mm 340mm 2 1 2 3 5 mm 97 DIMENSIONS CONTEMPORARY FACEPLATE ...

Page 6: ...ert 6 dimensions DIMENSIONS LOW PROFILE FACEPLATE 40 26 29 3 4 737mm 660mm 17mm 1016mm 26 1 2 41 3 8 673mm 1051mm Standard Cast Faceplate shown above Oversized Cast Faceplate Dimensions 44 W x 31 H DIMENSIONS CAST FACEPLATE ...

Page 7: ...CI2600 HI400 wood insert 7 dimensions DIMENSIONS STANDARD BACKING PLATE DIMENSIONS OVERSIZED BACKING PLATE ...

Page 8: ...cked 8 Meansmustbeprovidedforremovaloftheinsert to clean the chimney flue 9 Inserts that project in front of the fireplace must besuppliedwithappropriatesupportingmeans 10 Installer must mechanically attach the supplied metal tag to the inside of the firebox of the fireplace into which the insert is installed In order for a solid fuel insert to be certified for use in factory built fireplaces the ...

Page 9: ...o a masonry or factory built fireplace are listed below F HOW TO DETERMINE IF ALTERNATE FLOOR PROTECTION MATERIALS ARE ACCEPTABLE The specified floor protector should be 3 8 18mm thick material with a K factor of 0 84 The proposed alternative is 4 100mm brick with a C factor of 1 25 over 1 8 3mm mineral board with a K factor of 0 29 Step a Use formula above to convert specification to R value R 1 ...

Page 10: ...ounter clockwise 3 The Bypass Rod was threaded through a Fork access Fork through the flue and remove by bringing it through the front of the unit 4 From inside the firebox remove 7 16 bolt at back of firebox to remove the flue collar 5 Install chimney liner attach connector from flex kit with band and screws ensure tabs on connector are positioned so they won t get in the way of the Bypass Rod or...

Page 11: ...hield is centered in between 2 two vertical pins from front to back When positioning the upper shield locate the vertical pins by feel When the shield parts are in place slide to the back 10 Reinstall Fork removed in Step 4 on the bypass plate Ensure the letter F stamped into the Fork is facing towards the front of the unit Access through the combustor opening from inside the firebox to rein stall...

Page 12: ... In most cases the flue damper should also be removed to allow passage of the liner 3 In most cases opening the existing spark screens fully should give enough room for the insert installation If it does not remove and store 4 If the floor of your fireplace is below the level of the fireplace opening adjust the insert s levelling bolts to accommodate the difference When additional shimming is requ...

Page 13: ...st the front leveling bolts located on the right and the left side of the firebox 2 Remove the three side bricks on each side then remove the corner bottom side cut brick to gain access to the rear leveling bolts You can adjust using a 9 16 wrench or socket Remove Bricks Leveling Bolt ...

Page 14: ...GRILL INSTALLATION GLASS REMOVAL TO INSTALL OPTIONAL DOOR CAST GRILL 1 To remove the glass remove the 4 retainer bolts 2 top and 2 bot tom highlighted in the diagram 2 Carefully remove the glass and the gasket frame assembly Gasket frame assembly shown 3 Place the grill in the door 4 Carefully install the glass into place and re install the gasket frame assembly 5 Re install the 4 retainer bolts r...

Page 15: ...tional backing plate is available in either a standard or oversized Screws Diagram 4 Completed backing plate shown with Optional Hampton faceplate 1 Slide the backing plate over unit Line up flange on backing plate with flange on unit and secure with 2 screws from the underside as shown below Proceed with Faceplate install Backer Plate ...

Page 16: ...talled with Bolts 4 Attach the left and right side rails to the back of the bottom fascia panel using four 7 16 bolts push each rail upwards before tightening NOTE Wheels should be facing outward when completed NOTE Fan cassette must be installed prior to this step See fan install instructions Brackets with Bolts 2 Install the upper left and right brackets using the four 7 16 bolts Rail system sec...

Page 17: ...l Install Rail System 6 With door in closed position take the bottom fascia and line up the wheels and rails with the rails on the unit Once lined up lift up and into the rail system and slide into position 7 Re install bypass ring and door CI2600 ...

Page 18: ...ep of the noted instructions As a result there may be spare bolts 1 Install tool and handle holder to the left side of the unit with on 7 16 bolt as shown below Note part is packed with the manual package 4 Remove dummy plate from left side of faceplate by removing 2 screws Set screws aside use to secure the fan switch assembly in Step 5 5 With fan cassette in position take the fan switch assembly...

Page 19: ...ackets installed in Step 1 6 Gently slide the bypass rod through the center hole within the fascia and also guide the primary air control through the slot in the bottom of the fascia Push the faceplate towards the unit ensuring the bolts in Step 2 slide into the brackets installed in Step 1 8 Tighten the 7 16 bolts on the back of the Flat Faceplate 9 Re install bypass ring and door 7 16 bolts on b...

Page 20: ... instructions Remove unit door prior to installation of faceplate Remove and lay out all contents from the faceplate package 1 Install tool and handle holder to the left side of the unit with on 7 16 bolt as shown below Note part is packed with the manual package Handle Tool holder Enamel Panel Brackets Cast Panel Shown Brackets with Bolts 2 Install the upper left and right brackets using the four...

Page 21: ...l Hampton Cast Faceplate 10 Re install bypass ring and door Rail System Self adhesive gasket 8 Apply the flat self adhesive gasket not shown to the face of the unit just above the fan opening Install the seal cushion to line up with the top of the slide out door With the door in closed position take the bottom fascia and line up the wheels and rails with the rails on the unit When lined up lift up...

Page 22: ...kage 1 Remove bypass ring and rod by turning counter clockwise set aside 2 Install tool and handle holder use part packed with Faceplate not part from Manual pack to the left side of the unit with one 7 16 bolt as shown below Note part is packed with the Oversized Faceplate pack age Handle Tool holder Right Panel Back Side Left Panel Back Side 5 Install fan deflector on unit If screw holes not pre...

Page 23: ...Rail System Gasket Self adhesive gasket 6 Apply the flat self adhesive gasket not shown to the face of the unit just above the fan opening Install the seal cushion to line up with the top of the slide out door With the door in closed position take the bottom fascia and line up the wheels and rails with the rails on the unit When lined up lift up and into the rail system and slide into position 5 R...

Page 24: ...e dummy plug from the faceplate being installed by removing the 2 screws along with washers and nuts Discard dummy plug but keep hardware Install fan switch assembly with 2 screws or use washers and nuts for Cast Faceplate to lower fas cia before sliding faceplate into position 8 Tuck Power Cord to the bottom right hand side of the faceplate as shown DonotturnfanONuntilyourinserthasreached operati...

Page 25: ... Fan Wiring Diagram CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improperanddangerousoperation WARNING Electrical Grounding Instructions This appliance is equipped with athreepronged grounding plug foryourprotectionagainstshock hazard and should be plugged directlyintoaproperlygrounded three prong receptacle Do not cut or remove the grounding prong...

Page 26: ... designed to be inserted from the bot tom up and slide off when not held in place Once in position the door can be opened After use store the door handle on the storage hook located on the left side of the faceplate Handle Hook WARNING FAILURE TO USE REMOVABLE HANDLE AS PER INSTRUCTIONS MAY CAUSE SERIOUS BURNS The CI2600 HI400 is supplied with a bypass operating handle The handle is used to open o...

Page 27: ...located on the front left side of the unit when facing the unit To increase your draft slide to the left to open and to decrease slidetotherightclosed TheCI2600 HI400unithas a secondary draft system that continually allows combustion air to the induction ports at the top of the firebox just in front of the catalytic combustor Draft is the force which moves air from the appli ance up through the ch...

Page 28: ...and the unit has cooled to below a useful heat output range To manually operate the fan system push the first switch to Man and second switch to either high or Low This will bypass the sensing device and allow full control of the fan Switching from Auto to Manual or High to Low maybedoneatanytime To achieve maximum efficiency and performance operatethefaninthelowspeedwhentheaircontrol isnotmoretha...

Page 29: ... FOR SUCH INSTALLATION DO NOT BURN GARBAGE OR FLAMMABLE LIQUIDS SUCH AS GASOLINE NAPTHA OR ENGINE OIL SOME FUELS COULD GENERATE CARBON MONOXIDE AND ARE VERY DANGEROUS Troubleshooting Guide PROBLEM POSSIBLE CAUSE SOLUTION Crumbling Substrate Extreme Thermal Shock Refueling with Wet Wood High Draft Bypass combustor when the stove is running Use seasoned dried wood Do not exceed 06 of water draft Ins...

Page 30: ...withstand approximately 12 000 hours of continuous use This will translate into five to ten years of use depending on the length of your heating season and how often you use your stove Proper maintenance will increase the combustor s effectiveness and pre vent many problems Inspect your combustor before each heating season and during the season if your stove s performance seems to change You can g...

Page 31: ...on the top of the unit Lift up the metal square to 900 with a flat head screwdriver 3 Locate the 7 16 bolt below the metal Use a 7 16 socket and remove the bolt Remove 7 16 bolt Install temperature probe Drill hole with 1 4 drill bit Probe Device 4 Use a drill bit and drill through the hole Make sure the drill bit size is correct to ensure a air tight seal when the probe is installed 5 Take your t...

Page 32: ...ch end facing forward The combustor should slide easily into position you may need to pinch down the top center with your finger to start gently push as far to the back of the stove as possible Replace the flame shield in the orientation shown below Lift it into position place the key slot opening over the bolt and push the flame shield down to seat Tighten the bolt till its SNUG only do not over ...

Page 33: ...hield b Combustor Flame Shield c Combustor d Upper shield Bypass Rod A Primary Air Shield loosen 2 x 7 16 bolts slide forward to remove B Combustor Flame Shield loosen 2 x 7 16 bolts to remove D Combustor remove with pliers Tilt down and forward to ease removal E Upper Shield slide forward and lift up to remove 3 Lift off bypass plate remove bypass gasket and replace with a new one Bypass plate By...

Page 34: ...removed in Step 2d Ensure Upper Shield is centered in between 2 two vertical pins from front to back When positioning the upper shield locate the vertical pins by feel When the shield parts are in place slide to the back 6 Reinstall Combustor Flame Combustor Shield Primary Air Shield and Bypass Rod E Upper Shield orientation for reinstall ...

Page 35: ...eplaced Annual Maintenance Completely clean out entire unit Annually Inspect air tubes baffles and bricks Replace any damaged parts Adjust door catch latch If unable to obtain a tight seal on the door replace door gasket seal Readjust latch after new gasket installed Inspect condition and seal of Glass Gasket Door Gasket Perform paper test replace gasket if required Paper Test Test the seal on the...

Page 36: ...ess Removal of a shim shown in the diagram below will allow the catch to be moved closer to the door frame creating a tighter seal To remove a shim loosen the 2 bolts to create clearance behind catch Place a screwdriver in the slot of the shim and slide out Retighten bolts Note Keep the shims they may be required in the future when the gasket is replaced 3 To reinstall or replace first slide left ...

Page 37: ...ont lip retainer 5 8 bolts secure the cast bypass top plate to the roof of the stove Before removing the bolts securing the cast bypass support the cast up with 2 X 12 1 4 2 x 4 s The cast bypass opening weighs 30lbs DO NOT REMOVE the bolts on the cast bypass prior to supporting the weight to avoid damage and injury 6 Remove the cast bypass opening top plate and replace 7 Reverse steps to reinstal...

Page 38: ...06 956 Standard Backing Plate 106 958 Oversize Backing Plate 10 156 241 Cast Handle 11 156 514 Handle Assembly 12 106 561 Catch Assembly 106 131F 106 131F Door Catch Shims Each 13 106 043 Andirons ea 14 106 016 Bypass rod 15 106 122B Bypass knob Matt Black 106 122MJE Bypass knob Timberline brown Part Description 16 106 516 Flue Collar Assembly 17 106 062F Fork 106 534 Catalytic Combustor 106 546 C...

Page 39: ...CI2600 HI400 wood insert 39 parts list ...

Page 40: ...CI2600 HI400 wood insert 40 parts list BRICK LAYOUT 106 960 Brick Set Complete ...

Page 41: ...CI2600 HI400 wood insert 41 notes ...

Page 42: ... dealers At all times FPI reserves the right to inspect product in the field which is claimed to be defective All claims must be submitted to FPI by authorized selling dealers It is essential that all submitted claims provide all of the necessary information including customer name purchase date serial type of unit problem and part or parts requested without this information the warranty will be i...

Page 43: ...r must be returned to the authorized Regency Dealer 3 The Versagrid Catalytic Converter must not have been mechanically abused nor must the wrong fuels have been used in the appliance 4 All claims must be accompanied by clear photos of the catalyst showing all damage and also showing existing internal venting from the stove If after three years the Versagrid Catalytic Converter fails to function t...

Page 44: ...__________________________________________________________ Phone ____________________________________________________________ Date Installed _______________________________________________________ Serial No ___________________________________________________________ Register your Regency warranty online www regency fire com Reasons to register your product online today View and modify a list of al...

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