Reer SAFEGATE MAL2P TRX Installation, Use And Maintenance Manual Download Page 57

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REER S.p.A. - Via Carcano, 32 - 10153 Torino, Italy - Internet: www.reersafety.com - e-mail: [email protected]

8541205 - rev

.1 - 02/09/2019

Light signals

ACTIVE ELEMENT SIGNALS (INTEGRATED LAMP)

INTEGRATED LAMP

Blinking

Yellow/red

blinking

Blinking

BREAK

Occupied curtain

with at least one

occupied beam

FAIL

Curtain in

error

condition

CLEAR

Curtain

awaiting

RESTART

GUARD

Normal

operation

condition

MUTING

Muting

underway

OVERRIDE

(Request)

OVERRIDE

(In progress)

LIGHT

MEANING

Yellow/Green

Curtain awaiting RESTART (gate clear)

Green

Normal operation (gate clear)

Red

Occupied gate

Red Flashing

Detected failure (-> DIAGNOSTICS)

Yellow

Muting active

Yellow Flashing

Override active

Yellow/Red

Override request

Summary of Contents for SAFEGATE MAL2P TRX

Page 1: ...Installation use and maintenance Type 4 barrier for Access Control with Muting functions integrated TRX Copy of the original instructions...

Page 2: ...CROSS INTEGRATED MUTING SENSORS FOR BI DIRECTIONAL GATES TX 20 F 4 EXTERNAL PARALLEL MUTING SENSORS FOR BI DIRECTIONAL GATES T4 21 Concurrent 21 PARTIAL MUTING 22 Partial Muting with Enable 22 Partial...

Page 3: ...ng sequence 47 PARTIAL MUTING 48 1 Partial Muting with Enable 48 2 Partial Muting with Disable 48 APPENDIX B SMP SMPO MODELS WIRING SAMPLE 49 S MODELS ELECTRICAL CONNECTIONS 50 PRECAUTIONS 50 WARNINGS...

Page 4: ...RY 71 LOG ERRORS DOWNLOAD 71 SAFEGATE ACTIVATION 72 CURTAIN CONDITION MONITORING 72 CONFIGURATION DELETION 72 SETTING CURTAIN GENERAL PARAMETERS 72 SETTING MUTING PARAMETERS 73 Concurrent Muting 73 Se...

Page 5: ...ces in accordance with EN 61496 1 2 equipped with the Muting function for the protection of persons exposed to dangerous machines or plants SAFEGATE ensures a perfect integration of the Muting sensors...

Page 6: ...ic with 2 bi directional cross sensors T4 Muting Logic with 4 bi directional parallel sensors S A Model Automatic without Muting S Model without Muting SM Model with Muting and Hardware configuration...

Page 7: ...ct your country s safety authorities or the relevant industry association if necessary For applications in the food industry consult the manufacturer to verify compatibility between curtain materials...

Page 8: ...he maximum working range and the height of the area guarded by the model used Before placing the safety device it is important to consider the following general guidelines Verify that the temperature...

Page 9: ...ctured in compliance with the following European Directives 2006 42 EC Machinery Directive 2014 30 EU Electromagnetic Compatibility Directive And it complies with the following Standards Safety level...

Page 10: ...1508 2 2010 EN 61508 3 2010 EN 61508 4 2010 SILCL 3 according the Standard EN 62061 2005 A2 2015 Cat 4 PL e according the Standard EN ISO 13849 1 2015 Electro sensitive Protective Equipments ESPE real...

Page 11: ...thout START RESTART INTERLOCK EDM and Muting function S models integrate the functions of START RESTART INTERLOCK and EDM but do not allow the Muting function SM models allow the Muting function but h...

Page 12: ...2B DX V MAT4P TRX 2R SX V REFLECTOR REFLECTOR PASSIVE ELEMENT MAT4P TRX 2R DX V MAT4P TRX 4 parallel beams muting arm with reflector MAT4P SX TRX 2B MAT4P DX TRX 2B ACTIVE ARM ACTIVE ARM ACTIVE ELEME...

Page 13: ...ng arm with reflector MA2P SX 2B ACTIVE ARM ACTIVE ARM ACTIVE ELEMENT MA2P DX 2B MA2P SX 2R REFLECTOR REFLECTOR PASSIVE ELEMENT MA2P DX 2R MAL2P TRX 2 parallel beams muting arm with reflector MA2P SX...

Page 14: ...beams M TRX muting arms MZT2XP SX MZT2XP DX MZT2XA SX MZT2XA DX REFLECTOR ACTIVE ARM ACTIVE ARM REFLECTOR PASSIVE ELEMENT ACTIVE ELEMENT MZT4P TRX 4 parallel beams M TRX muting arms MZT4PP SX MZT4PP D...

Page 15: ...material allowed to get through the controlled gate The essential requirements concerning the Muting function are described in the following Standards IEC TS 62046 Application of protection devices f...

Page 16: ...ng function continues When the first of the 2 sensors is released the material will still have 4 seconds to leave the protected area limited by the curtain The Muting condition will be disabled as soo...

Page 17: ...remain busy the Muting function continues When the first of the 2 sensors is released the material will still have 4 seconds to leave the protected area limited by the curtain The Muting condition wil...

Page 18: ...The crossing point of the two Muting sensors must be placed inside the hazardous area to avoid undesirable and dangerous activations of the Muting function The activation of the Muting function occur...

Page 19: ...of the gate and of the S3 sensor or S2 with material moving in the opposite direction For the T4 models concurrent operation there are two available timeouts 1 30 sec 2 9 hours Sequential The activat...

Page 20: ...be placed inside the hazardous area to avoid undesirable and dangerous activations of the Muting function The activation of the Muting function occurs after the simultaneous interruption within max 4...

Page 21: ...the release of the gate and of the S3 sensor or S2 with material moving in the opposite direction For the T4 models concurrent operation there are two available timeouts 1 30 sec 2 9 hours Sequential...

Page 22: ...the bottom connectors side For this operation it may be useful to verify the Monitor software function free beams are indicated by different colouring than the busy ones and the various numerical inf...

Page 23: ...due to two different conditions 1 When the selector is released or the 15 minutes expire the override ends bringing the outputs to OFF turning off the lamp and returning the display to normal However...

Page 24: ...ides the elements for calculating the safety distance If the machine under consideration is subject to a type C specific standard reference should be made to this rule If the S distance calculated app...

Page 25: ...300 600 900 1200 mm The S distance must not be less than 100 mm If the resulting distance S is greater than 500 mm it is possible to recalculate the distance using K 1600 but in this case the distance...

Page 26: ...position the elements so that the beam emitted by the system Active Element is received only by the respective Passive Element The following figure shows some examples of correct positioning between t...

Page 27: ...ssive elements It is therefore necessary to keep a minimum distance d between any reflecting surfaces and the protected area For calculating the minimum distance d it is recommended to use the values...

Page 28: ...tated by observing the Active element signalling LEDs Make electrical connections according to the directions of the dedicated chapter Pay particular attention to the SAFEGATE model you are connecting...

Page 29: ...e making any other connections Perform all connections before energizing Safegate The ground connection 0VDC must be common to all system components WARNINGS ON CONNECTION CABLES Conductor Size 0 25 2...

Page 30: ...a MUTING ENABLE signal rising edge before the use of the sensors 8 Grey EDM Input FEEDBACK K1 K2 External contactors feedback EDM page 33 9 Red OVERRIDE2 Input OVERRIDE REQUEST Refer to the section O...

Page 31: ...0 VDC ACTUATED SENSOR 5 Grey PE EARTH CONNECTION Table 4 FEMALE CONNECTOR POWER SUPPLY SENSORS MUTING 3 4 M12 5 PIN PIN COLOUR SIGNAL IN OUT DESCRIPTION ELECTRICAL LEVEL 1 Brown 24VDC Sensor Power Sup...

Page 32: ...MODE MUTING TIMEOUT 24VDC 1 OSSD1 3 4 SENSORS SEQUENTIAL 30 s 24VDC 1 OSSD2 4 4 SENSORS SEQUENTIAL OSSD2 4 OSSD1 3 2 SENSORS TX MODE 30 s OSSD1 3 OSSD2 4 2 SENSORS TX MODE 9 hours OSSD1 3 24VDC 1 2 SE...

Page 33: ...ELEMENT EDM disabled Software configuration EDM disabled EDM 8 OSSD2 4 SAFEGATE ACTIVE ELEMENT EDM enabled 24VDC FBK K1 FBK K2 EDM 8 OSSD2 4 SAFEGATE ACTIVE ELEMENT EDM enabled 24VDC FBK K1 FBK K2 ED...

Page 34: ...ith Hold To Run Control 0 1 Override with Pulse Control 1 0 Wrong configuration 1 1 OVERRIDE WITH HOLD TO RUN CONTROL The function starts with the simultaneous activation of the two OVERRIDE inputs ac...

Page 35: ...the gate can stay in the hazardous area without being detected use as a trip device according to IEC 61496 The Restart command must be located outside the hazardous area at a point where the hazardou...

Page 36: ...S must be connected at power up as indicated MUTING ENABLE 7 STATUS 12 SAFEGATE ACTIVE ELEMENT MUT_ENABLE disabled SAFEGATE ACTIVE ELEMENT EXT_MUTING ENABLE SIGNAL MUT_ENABLE enabled MUTING ENABLE 7 S...

Page 37: ...OSSD1 3 Green White 2 SENSORS TX MODE TIMEOUT 9 hours OSSD1 3 OSSD2 4 White Green 2 SENSORS L MODE TIMEOUT 30 s OSSD1 3 24VDC 1 White Brown 2 SENSORS L MODE TIMEOUT 9 hours OSSD2 4 24VDC 1 Green Brow...

Page 38: ...PULSE OVERRIDE OVERRIDE1_RST 10 Violet OVERRIDE2 9 Red OVERRIDE1_RST 10 Violet OVERRIDE2 9 Red HOLD TO RUN OVERRIDE EDM 8 Grey MUT_ENABLE 7 Black SAFEGATE TRX ACTIVE ELEMENT 24Vdc GND OPERATION WIRIN...

Page 39: ...OUT 9 hours STATUS 12 24VDC 1 Blue Red Brown 2 SENSORS L MODE TIMEOUT 30 s STATUS 12 OSSD1 3 Blue Red White 2 SENSORS L MODE TIMEOUT 9 hours OSSD1 3 STATUS 12 White Blue Red 4 SENSORS CONCURRENT TIMEO...

Page 40: ...OVERRIDE1_RST 10 Violet OVERRIDE2 9 Red OVERRIDE1_RST 10 Violet OVERRIDE2 9 Red EDM 8 Grey MUT_ENABLE 7 Black SAFEGATE TRX ACTIVE ELEMENT 24Vdc GND OPERATION WIRING 24VDC 1 Brown GND 2 Blue PE 5 Pink...

Page 41: ...er 50 m ACTIVE ELEMENT CONNECTIONS Available configurations 1 Configurations with hardware wiring If the operator wishes to configure SMP SMPO models using a hardware wiring it is necessary to refer t...

Page 42: ...ut MUTING CONFIGURATION Refer to SOFTWARE CONFIGURATION page 44 PARTIAL_MUTING CONTROL PARTIAL MUTING The level of the PARTIAL MUTING page 48 is decided through the configuration software 7 Black MUT_...

Page 43: ...ORS MUTING 1 2 M12 5 PIN PIN COLOUR SIGNAL IN OUT DESCRIPTION ELECTRICAL LEVEL 1 Brown 24VDC Sensor Power Supply 24VDC Positive 2 White SENSOR2 Input SENSOR 2 Status 5VDC CLEAR SENSOR 11 30 VDC ACTUAT...

Page 44: ...rol can be enabled disabled via software Hardware configuration EDM 8 OSSD2 4 SAFEGATE ACTIVE ELEMENT EDM enabled EDM 8 OSSD2 4 SAFEGATE ACTIVE ELEMENT EDM disabled Software configuration EDM disabled...

Page 45: ...te the OVERRIDE The function starts with the simultaneous activation of the two OVERRIDE inputs according to the following table The function only starts if the signals are activated 24VDC at the same...

Page 46: ...tect a dangerous area and a person once crossed the gate can stay in the hazardous area without being detected use as a trip device according to IEC 61496 The Restart command must be located outside t...

Page 47: ...ble to choose if the MUTING ENABLE only enables or also disables the Muting function thanks to the programming software Muting Enable active correct Muting sequence MUTING ENABLE DISABLE SAFEGATE can...

Page 48: ...ing function only for the first n selected beams e g with 10 beams as in figure below This activation only applies to a STAND ALONE MUTING CYCLE It is therefore necessary to reconfirm Partial Muting a...

Page 49: ...1 Brown GND 2 Blue PE PE 5 Pink 5 SOFTWARE CONFIGURATION OVERRIDE1_RST 10 Violet OVERRIDE2 9 Red OVERRIDE1_RST 10 Violet OVERRIDE2 9 Red EDM NO EDM K1 K2 24Vdc EDM 8 Grey N C ENABLE ON ENABLE OFF EXT...

Page 50: ...IP67 it is mandatory to protect the unused connectors with the provided protection caps PRECAUTIONS Make the connection to earth before making any other connections Perform all connections before ener...

Page 51: ...ltage suppressors on the outputs In free protected area conditions the Active element provides a voltage of 24VDC on BOTH outputs Therefore the established load must be connected between BOTH output t...

Page 52: ...tal Protection Degree IP65 IP67 it is mandatory to protect the unused connectors with the provided protection caps PRECAUTIONS Make the connection to earth before making any other connections Perform...

Page 53: ...VDC on both outputs Therefore the established load must be connected between both output terminals and the 0VDC AUTOMATIC OPERATION In Automatic operating mode the OSSD1 and OSSD2 safety outputs follo...

Page 54: ...5 Grey EDM 4 Yellow 24Vdc 24VDC 2 Brown PE PE 8 Red GND 7 Blue K1 K2 24Vdc MODE OF OPERATION MANUAL NO EDM EDM 4 Yellow SAFEGATE ACTIVE ELEMENT 24Vdc GND 24VDC 2 Brown PE 8 Red SEL_B 6 Pink SEL_A 5 G...

Page 55: ...ailure see TROUBLESHOOTING Yellow Muting active Yellow Override active Yellow Flashing Override request Yellow Sensor interrupted Blue Flashing Orange Flashing No barrier programmation Blue Flashing O...

Page 56: ...SSD outputs OFF Red blinking Failure detected see DIAGNOSTIC of the table DIAGNOSTIC 2 blinks red Configuration error verify connector wiring 3 blinks red Error static EDM verify connector wiring at p...

Page 57: ...ied curtain with at least one occupied beam FAIL Curtain in error condition CLEAR Curtain awaiting RESTART GUARD Normal operation condition MUTING Muting underway OVERRIDE Request OVERRIDE In progress...

Page 58: ...3 3 MUTING LAMP FAILURE Connections on the auxiliary lamp connector 4 OSSD1 OSSD2 error 3 4 pin connectors on the male connector 5 MAIN CARD ERROR Contact ReeR after sales service 5 5 BASE SHEET EEPRO...

Page 59: ...Configuration M12 5 pin Female Configuration Hardware on Active Element connector S SM SMO models Hardware or software with USB connection PC on SMP SMPO models Conductor dimensions 0 25 2 5 mm2 0 5 m...

Page 60: ...urable via software SMP SMPO models only Override max time out time 15 minutes renewable Configurable via software SMP SMPO models only Max number of consecutive OVERRIDE 30 Logic muting Crossed beams...

Page 61: ...0 2 MA T4P TRX G MA T4P TRX VG Working range m 0 3 5 MA T4P TRX MA T4P TRX V Muting Arms MZL2X TRX TRX G MZL2P TRX TRX G Logic L With 2 crossed parallel photocells M TRX Beams 1 Response time ms 100 W...

Page 62: ...NS CURTAIN DIMENSIONS The figure below is applicable to all models of the Safegate TRX family N B The number of connectors shown is purely indicative Fastening inserts with 2 M6x16 pins MODEL A1 mm A2...

Page 63: ...ns MAL2P TRX V 2 parallel beams muting arm with reflector high speed MAL2P TRX 2 parallel beams muting arm with reflector MA2P SX 2R 360 REFLECTOR MA2P DX 2B 50 250 ACTIVE ELEMENT 35 PASSIVE ELEMENT A...

Page 64: ...T4P DX TRX 2B 50 250 360 50 250 360 35 ACTIVE ELEMENT ACTIVE ELEMENT ACTIVE ELEMENT MAT4P SX TRX 2R MAT4P DX TRX 2R 360 360 REFLECTOR REFLECTOR PASSIVE ELEMENT MAT4P TRX V 4 parallel beams muting arm...

Page 65: ...360 MZL2XPA ACTIVE ELEMENT 105 60 250 360 MZL2XPP REFLECTOR PASSIVE ELEMENT ACTIVE ELEMENT 360 310 MZT2XA DX 240 200 MZT2XA SX 360 310 MZT2XP SX 240 200 MZT2XP DX 105 REFLECTOR REFLECTOR ACTIVE ELEMEN...

Page 66: ...1GB sufficient enough to operate Windows 7 SP1 Framework 4 0 Hard Disk clear Space 500Mbyte USB connector 1 1 2 0 or 3 0 CD ROM reader SOFTWARE characteristics requested by the PC for connection Wind...

Page 67: ...2 SAVING CONFIGURATION on Hard Disk 3 LOADING CONFIGURATION from Hard Disk 4 USER IDENTIFICATION 5 PRINT CONFIGURATION REPORT 6 CONFIGURATION VALIDATION 7 CONNECTION 8 DOWNLOAD CONFIGURATION 9 UPLOAD...

Page 68: ...will appear on the screen to load a previously created configuration icon To proceed with the programming after the connection with SAFEGATE a PASSWORD is required Level 1 password At the first system...

Page 69: ...en will appear At this stage we have a STATIC reading of the SAFEGATE condition as the curtain is still not in operation In the boxes the information is highlighted General characteristics of the curt...

Page 70: ...e SAFEPASS password all capital letters The designer who knows the level 2 password is enabled to enter a new level 2 password alphanumeric max 8 characters Programming BLUE and Communication YELLOW l...

Page 71: ...on software in compliance with the regulations stated in the SAFETY section CONFIGURATION HISTORY Withintheconfigurationhistoryfilearecontainedthe date of creation and the CRC 4 digit hexadecimal iden...

Page 72: ...with colouration in real time Agraphic representation of the colour coded label in real time Programming blue led and Communication yellow led on Curtain is programmed and communicating CONFIGURATION...

Page 73: ...ou to set the time variable from 10 sec to infinity within which the Muting cycle must end if when the cycle is not yet over Muting is disabled immediately Concurrent Time Sensors You can set the maxi...

Page 74: ...to 0VDC to allow a new rising edge for the next Muting cycle refer to the Partial Muting section Muting Timeout Allows you to set the time variable from 10 sec to infinity within which the Muting cyc...

Page 75: ...tely Time Simultaneous Sensors You can set the maximum time 2 to 5 seconds that must be between the activation of two muting sensors Sensor Filtering With non homogeneous pallet materials and possible...

Page 76: ...r the entire duration of the function but you must always return to 0VDC Enable to allow a new rising edge for the next Muting cycle refer to the Partial Muting section Muting Timeout Allows you to se...

Page 77: ...the first n beams 2 in the example Partial Muting with Disable When Partial Muting with DISABLE is selected SAFEGATE enables the Partial Muting function only for the first n beams 2 in the example On...

Page 78: ...ecessary that all operations be conducted under close supervision of experienced personnel Override can only be activated if Muting is not active and at least one Muting sensor is occupied or if the c...

Page 79: ...ement Shield the beams coming from the interfering Emitter using opaque protections 128 Configuration error Verify connection of pins 6 11 on the main connector 129 Initial configuration modified Veri...

Page 80: ...must be no reflective surfaces near the dangerous area 9 Make sure that the MUTING OVERRIDE signal lamp is installed in a visible location by the operator 10 Ensure that there are no spurious light s...

Page 81: ...e two devices is recommended Cleaning should be carried out with a damp cloth In particularly dusty environments after cleaning the front surface it is advisable to spray it with an anti static produc...

Page 82: ...oses Failure to comply with the rules of use Negligence lack of expertise incorrect maintenance Repairs modifications adaptations not performed by REER personnel tampering etc Accidents or shocks even...

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