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Operating Instructions

Reelcraft Industries, Inc.  •  2842 E Business Hwy 30, Columbia City, IN 46725

Ph: 800-444-3134 / 260-248-8188  •  Fax: 800-444-4587 / 260-248-2605

Customer Service: 855-634-9109  •  [email protected]  •  www.reelcraft.com

Series TW80000 Welding Hose Reels

Low Pressure Model Numbers:

TW84000 OLPT

TW86000 OLPT

TW86075 OLPT

TW84100 OLPT

TW86050 OLPT

Read this manual carefully before installing, operating or 

servicing this equipment.

IMPORTANT

Four 1/2” diameter mounting holes

Dimensions

• Ensure that reel is properly installed before connecting input and output 

hoses.

• Bleed fluid/gas pressure from system before servicing reel.
• Before connecting reel to supply line, ensure that pressure does not 

exceed maximum working pressure rating of reel.

• Remember, even low pressure is very dangerous and can cause per-

sonal injury or death.

• Be aware of machinery and personnel in work area.
• If a leak occurs in the hose or reel, remove system pressure immedi-

ately.

• A high tension spring assembly is contained within the reel. Exercise 

extreme caution.

• Pull hose from reel by grasping the hose itself, not the control valve.
• Ensure that reel, hose, and equipment being serviced are 
  properly grounded. Use an ohmmeter to check ground 
 continuity.
• If reel ceases to unwind or rewind, remove system pressure immedi-

ately. Do not pull or jerk on hose!

• Treat and respect the hose reel as any other piece of machinery, 

observing all common safety practices.

SAFETY

Personal injury and/or equipment damage may result if proper safety 
precautions are not observed.

Form# 834-696D  Rev: 10/2018

Reels less hose, models TW84000 OLPT 
and TW86000 OLPT, are UL listed #70H2.

IN-SERVICE CAUTION:

•  The user is cautioned not to shut off the fuel gas at the regulator or supply source first, as a flashback may result, and thereby damage the 

hose.

•  Users are cautioned specifically to shut off the gas at the torch first, and then at the regulator or supply source, to limit permeation of gas 

through the hose wall. This should be done when the torch will not be used for periods in excess of 30 minutes.

•  After the flame has been extinguished and the gas turned off at the supply source, it is recommended that any remaining gas be bled to mini-

mize degradation of the rubber during long shutdowns.

•  To prevent an accumulation or concentration of gas that could be explosive or otherwise harmful to personnel, adequate ventillation must be 

provided at all times, particularly in confined areas where fuel gas is being used.

•  Additional advice for minimizing the permeation problem has been supplied by an NWSA member who states “The source of gas (fuel gas 

and oxygen) should be closed before leaving for the day or shift. After the cylinder or manifold valves have been closed, the torch valves 
(both fuel gas and oxygen) should be opened to remove all pressure from hoses.

A

24”

B

25 3/8”

C

8 5/16”

D

12 3/16”

E

10”

F

6”

Summary of Contents for TW84000 OLPT

Page 1: ...Treat and respect the hose reel as any other piece of machinery observing all common safety practices SAFETY Personal injury and or equipment damage may result if proper safety precautions are not ob...

Page 2: ...or see figure 1 SERVICE INSTRUCTIONS User servicing of the reel is limited to replacing the input output hoses or swivel only Refer all other repairs to an autho rized service person or directly to Re...

Page 3: ...S600651 S600651 15 Ratchet Flow Casting 1 261319 1 261319 1 261319 1 261319 1 261319 1 16 Sheave Assembly 1 600649 600649 600649 600649 600649 17 1 2 20 x 5 8 Hex Nut 1 18 3 8 16 Hex Nut 1 18 10 32 Ny...

Page 4: ...dos los procedimientos comunes de seguridad Seguridad Si no se observan las precauciones adecuadas de seguridad pueden pro ducirse lesiones personales y o da os al equipo Form 834 696D Rev 10 2018 Los...

Page 5: ...rieta el conector de la manguera Instrucciones de Servicio El servicio que el usuario puede prestar al carrete se limita nicamente al reemplazo de las mangueras de entrada salida o la r tula Dirija to...

Page 6: ...1 261319 1 261319 1 261319 1 261319 1 261319 1 16 Conjunto de roldana 1 600649 600649 600649 600649 600649 17 Tuerca hexagonal 20 x 5 8 1 18 Tuerca hexagonal 3 8 16 1 18 10 32 Tuerca de Nyloc 1 19 Co...

Page 7: ...t Des blessures corporelles et ou des d g ts mat riels peuvent survenir si des pr cautions de s curit ad quates ne sont pas observ es Form 834 696D Rev 10 2018 Les d vidoirs sans tuyau mod les TW84000...

Page 8: ...nt une cl maintenez fermement les raccords sur l arbre tout en serrant le connecteur de tuyau Instructions de service Les interventions de l utilisateur sur le d vidoir sont limit es au remplacement d...

Page 9: ...1319 1 261319 1 261319 1 261319 1 261319 1 16 Ensemble de poulie 1 600649 600649 600649 600649 600649 17 crou hexagonal 1 2 20 x 5 8 1 18 crou hexagonal 3 8 16 1 18 10 32 crou de Nyloc 1 19 Ensemble d...

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