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Operating Instructions

Series L 4000 Spring Driven Cord Reels

Reelcraft Industries, Inc.  •  2842 E Business Hwy 30, Columbia City, IN 46725

Ph: 800-444-3134 / 260-248-8188  •  Fax: 800-444-4587 / 260-248-2605

Customer Service: 855-634-9109  •  [email protected]  •  www.reelcraft.com

Form# 542-290  Rev: 6/2016

WARNING:  Even low voltage can cause irreparable damage or death!  

Exercise extreme caution while operating or servicing this equipment.

IMPORTANT

Read this manual carefully before installing, operating or 

servicing this equipment.

A

13 1/4”

B

12 5/8”

C

8”

D

2 1/2”

E

9 3/8”

F

1 3/4”

Dimensions

Personal  injury  and/or  equipment  damage  may         

result if proper safety precautions are not 

observed.

• Ensure that only a qualified electrician 

   installs/services this equipment.

• Ensure that power supply voltage does not

   exceed maximum voltage rating of reel.

• Ensure that reel is properly installed before 

   connecting to power supply.

• All cord reels with flying leads must be hard 

   wired to ensure proper function.

• Ensure that all electrical power is removed 

   from reel before servicing.

• A high-tension spring assembly is

   contained within the reel. Exercise extreme 

   caution.

• Check for frayed and/or broken wires before

   each use. Pull electrical cord from reel by

   grasping the electrical cord itself, not the 

   work device.

• If an electrical malfunction should occur, 

   remove power from reel immediately.

• Ensure that reel, electrical cord, and 

   equipment being serviced are properly 

   grounded. Use an ohmmeter to check 

   ground continuity.

• If reel ceases to unwind or rewind, remove

   power immediately. Do not pull or jerk on

   electrical cord!

• Treat and respect the reel as any other piece 

   of machinery, observing all common safety 

   practices.

Mounting

CAUTION:  

Unless reel was specified differ-

ently when ordering, maximum installation 
height is 16 feet. Do not exceed this distance. 
Ensure that only a qualified electrician installs/
services this equipment. Installation of GFCI 
cord reels should be performed by a qualified 
and licensed professional in accordance with 
building codes and applicable NEC standards. 
1.  Unpack and inspect reel for damage. 

Turn by hand to check for smooth opera-
tion. Check for completeness.

2.  Configure reel for top, side or bottom-

wind (bottom-wind for constant tension 
reels only) electrical cord dispensing  by 
removing bolts (1), securing guide arm 
bracket (2). Determine new guide arm 
location and remove corresponding bolts. 
Position guide arm bracket to reel and 
replace bolts.

3.  Position reel on floor, wall, or ceiling. 

Secure into place, using four (customer 
supplied) screws or bolts (3).

1

2

3

Safety Precautions

Installation Instructions

L 4035 163 1

L 4545 123 3

L 4545 123 7A

L 4050 163 10

L 4050 163 1

L 4545 123 3-RP

L 4545 123 7B

L 4050 163 X

L 4035 162 2

L 4545 123 3A

L 4035 163 8

L 4545 123 X

L 4050 162 2

L 4545 123 3A-RP L 4050 163 8

L 4000

L 4035 163 3

L 4545 123 3B

L 4050 163 9

L 4100

L 4035 163 3-RP

L 4035 A 163 5

L 4545 123 9

L 4500

L 4050 163 3

L 4050 A 163 5

L 4545 123 9G

L 4050 163 3-RP

L 4545 123 7

L 4035 163 10

Summary of Contents for L 4035 163 1

Page 1: ...ipment being serviced are properly grounded Use an ohmmeter to check ground continuity If reel ceases to unwind or rewind remove power immediately Do not pull or jerk on electrical cord Treat and resp...

Page 2: ...ring capacity Add just enough wraps of cord to achieve the desired tension Damage to the winding mechanism will result if spring is over tensioned Always be aware of spring tension on reel Exercise ex...

Page 3: ...teps 1 through 3 Upon completion of installation adjust brush to ring alignment by loosening nuts 5 and sliding finger assembly 2 Replacing the Collector Assembly 1 Remove wire nuts 15 securing input...

Page 4: ...Series L 4000 Spring Driven Cord Reels Page 4 www reelcraft com...

Page 5: ...15 10 S115 10 S115 10 S115 10 S115 10 S115 10 S115 10 27 Connect Terminal 1 260609 260609 260609 260609 260609 260609 260609 28 Terminal Block Assembly 1 600205 600205 600205 600205 600205 600205 6002...

Page 6: ...283 600283 600241 600241 600283 600283 600283 26 Lock Washer 1 S115 10 S115 10 S115 10 S115 10 S115 10 S115 10 S115 10 27 Connect Terminal 1 260609 260609 260609 260609 260609 260609 260609 28 Termina...

Page 7: ...15 10 S115 10 S115 10 S115 10 27 Connect Terminal 1 260609 260609 260609 260609 260609 260609 260609 260609 28 Terminal Block Assembly 1 600205 600205 600205 600205 600205 600205 600205 600205 29 Shea...

Page 8: ...3 600283 26 Lock Washer 1 S115 10 S115 10 S115 10 S115 10 S115 10 S115 10 S115 10 S115 10 27 Connect Terminal 1 260609 260609 260609 260609 260609 260609 260609 260609 28 Terminal Block Assembly 1 600...

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