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6

Power INTAKE

 ADAPTERS

 

 INSTALLATION

Safety Warnings: 

• The maximum test pressure a Power INTAKE

 Adapters may restrain can only be estimated. 

• Slippage of a Power INTAKE

 Adapters is influenced by many factors including debris / residue in the      

   Intake / Exhaust system, coefficient of friction, internal pressure of the Power INTAKE

 Adapters, and  

   the accuracy of inflation instruments. 

• Generally, a Power INTAKE

 Adapters properly inserted into an Intake / Exhaust system may begin 

   slipping when test pressure exceeds 50% of the internal inflation pressure. Inflation pressure and back   

   pressure limitations are subject to temperature / humidity change.

• Power INTAKE

™ 

Adapters should NEVER be inflated over 1.6 times its outside diameter.

• Debris, protrusions and residue in the Intake / Exhaust system could weaken and / or rupture the  

   bladder of the Power INTAKE

 Adapters. Bladder failures due to misuse or abuse are not covered by  

   warranty. Redline Detection shall not be responsible for any incidental or consequential damages. 

• Power INTAKE

 Adapters must be mechanically anchored with the provided chain / cable to a secure       

   location before use.

• Power INTAKE

 Adapters slippage under test pressures may cause property damage or injury.

• NEVER use inflation pressure with Power INTAKE

 Adapters or a test pressure that is greater than the    

   capacity of the weakest component in the system under test. 

• NEVER use Power INTAKE

 Adapters when its failure could cause injury or catastrophic damage.  

• Before use: Refer to Power INTAKE

 Adapters Installation and Inflation procedures, back pressure 

   limitations and tether restraint installation instructions.

Installing Power INTAKE

 Adapters: 

1. Install Power INTAKE

 Adapters fully into intake system ductwork or exhaust tubing. Make sure there    

    are no obstructions or sharp edges that might puncture bladder when inflated. Power INTAKE

  

    Adapters must insert completely inside ducting / tubing.  

2. Install safety chain / cable to a secure location.

3. Inflate Power INTAKE

 Adapters to 30 PSI (2 BAR) maximum. If over inflated, pop off safety valve may    

    release. If release occurs, reinflate to 30 PSI (2 BAR).

4. Firmly tug on safety chain to insure Power INTAKE

 Adapters is firmly installed and properly secure.

5. Attach vapor hose for testing. 

 

                 Proper Installation                                                   Improper Installation 

Removal of Power INTAKE

 Adapters: 

1. Remove vapor hose (or block off adapters) at quick coupler to deflate tested system 

2. ONLY AFTER system under test is fully depressurized, release internal pressure of Power INTAKE

™ 

    slowly by depressing Schrader valve

3. Detach safety chain / cable

4. Remove Power INTAKE

 Adapters from ductwork, making sure not to rub across sharp edges

Summary of Contents for 95-0171

Page 1: ...OPERATION MANUAL P N 95 0171 ...

Page 2: ...Set up 5 Adapters Installation 6 Testing for Leaks 7 Maintenance Troubleshooting 8 Optional Accessories 9 Technical Support 1 877 55 SMOKE 1 714 451 1411 Email Support info RedlineDetection com You will receive a call or email response within six 6 hours Shop Online www RedlineDetection com ...

Page 3: ...ase price In either event product to be returned shipping prepaid within the one year warranty period Additionally the vapor chamber in any Redline product has a lifetime warranty as to its structural integrity Any Redline manufactured vapor chamber that leaks cracks or separates in any way shall be repaired or replaced by Redline at no charge Products are only to be used by persons having skill a...

Page 4: ...cycle Push again to stop testing 6 Air Only Test Switch Begins fifteen minute air only cycle Blue light indicates air only cycle Push again to stop testing 7 Reset Switch Clears stored logic 8 Adjustable Pressure Regulator Adjust test pressure from 2 to 20 PSI 0 14 to 1 4 BAR 9 Test Pressure Gauge Indicates test pressure set by regulator 10 Fluid Fill Port Remove fluid fill plug to fill machine wi...

Page 5: ...ncluding debris residue in the Intake Exhaust system coefficient of friction internal pressure of the Power INTAKE Adapters and the accuracy of inflation instruments Generally a Power INTAKE Adapters properly inserted into an Intake Exhaust system may begin slipping when test pressure exceeds 50 of the internal inflation pressure Inflation pressure and back pressure limitations are subject to temp...

Page 6: ...npoint vapor stream 7 Halogen Inspection Light 96 0011 12V DC with 20 ft 6 1 m cable Always use to pinpoint leaks 8 AC Power Cable 20 0010 Use with AC Power Cable must be rated to match input voltage and plug configuration 9 OEM Approved Smoke Producing Fluid 96 0039 8 fl oz 237 ml Vapor Producing Fluid will perform over 500 typical tests per bottle Important Contains NO Dye Contaminants Kit inclu...

Page 7: ... into the AC Power Port Green Power Indicator lamp illuminates with proper power hook up and power source selected Never connect HD PowerSmoke to a battery charger or jumper box Never connect HD PowerSmoke to vehicle with engine running 3 CONNECT TO AIR SUPPLY a Connect compressed air supply to Air Inlet Replace quick coupler fitting if necessary 1 4 in NPT male 4 Adjust HD PowerSmoke for testing ...

Page 8: ...inflation pressure with Power INTAKE Adapters or a test pressure that is greater than the capacity of the weakest component in the system under test NEVER use Power INTAKE Adapters when its failure could cause injury or catastrophic damage Before use Refer to Power INTAKE Adapters Installation and Inflation procedures back pressure limitations and tether restraint installation instructions Install...

Page 9: ...esting can will occur when valve overlap is present or EGR valve is in open position In cases where valve overlap cannot occur or EGR may not be opened either manually or computer controlled separate system testing must be performed Retest after repairs are performed to confirm proper repair and seal Cab LeakTesting Test for driver cabin exhaust carbon monoxide infiltration wind and water leaks Ke...

Page 10: ...cuit internal component Contact Technical Support 1 714 451 1411 or email info RedlineDetection com No Air Flow Check connection to compressed air Open the flow control valve Check hoses are not kinked or pushed into machine Poor Vapor Density or Volume Insufficient Vapor Producing Fluid Refill Flow Control Valve is partially closed Vapor Output Hose is kinked ...

Page 11: ...apor pass through 3 Power INTAKE Adapters 2 9 in 7 4 cm Diameter 95 0081 Inflatable block off bladder with a vapor pass through 4 OEM Approved Smoke Producing Fluid 96 0039 8 fl oz 237 ml Vapor Producing Fluid will perform over 500 typical tests per bottle Important Contains NO Dye Contaminants 5 Replacement Bulb PN 20 0002 MR 16 Spot 12V DC 50 Watt replacement bulb for Inspection Light 1 1 1 1 1 ...

Page 12: ...Manufactured By Redline Detection LLC Technical Support 1 714 451 1411 Email info redlinedetection com P N 01 0109 B ...

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