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Roll Over Sensor

ROS1224

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Summary of Contents for ROS

Page 1: ...Roll Over Sensor ROS1224 ...

Page 2: ... INSTALLATION INSTRUCTIONS 1 ALWAYS SECURELY MOUNT THE ROS ON A FLAT HORIZONTAL SURFACE FAILURE TO CORRECTLY MOUNT THE ROS MAY RESULT IN HAZARDOUS SITUATIONS DUE TO UNEXPECTED OPERATION 2 USE APPROPRIATE FUSES TO PREVENT FIRE IN CASE OF DAMAGED WIRING 1 DO NOT TEST THE ROS WHILE THE ENGINE IS RUNNING THIS MAY CAUSE DAMAGE TO OTHER ELECTRICAL SYSTEMS ON THE VEHICLE 2 WIRE ONLY ACCORDING TO AN APPRO...

Page 3: ...on Diagrams 09 4 Troubleshooting 12 5 Standards Testing 13 6 Two Year Product Warranty 14 SPECIFICATIONS Input Voltage 9V to 32V 12V or 24V systems Current Draw into VIN 16mA typical Ambient Temperature 40 C to 85 C Ambient Humidity 0 to 100 Switching point 45 64 55 typical Timing 2s 3s max Output trigger 3 x 40 millisecond ground pulses at 0 5s intervals Reverse polarity protection Yes Dash warni...

Page 4: ...ese are included in the packaging with the REDARC ROS Wiring REDARC recommend the use of 16 20 AWG wire Note for Lucas Big Red refer Note1 in wiring diagram section On board LED indicator ROS Housing Security Screw Mounting Bracket ROS Electrical Connector Socket Retained Test Pin Slide out to enable rotation test of ROS 3 Figure 1 1 1 Component Locator Boot Connector Terminals Figure 1 2 1 Connec...

Page 5: ...round on rollover Redarc BMIS Trigger enable 6 Trigger enable for Redarc BMIS VIN 8 Ground connection for electronics Do not connect other pins they are reserved for future use Recommended Crimping Tool Tool 58529 1 TE Pro Crimper III Die Assembly 58529 2 4 1 2 3 6 7 8 4 5 Rear View Insert terminals with cables attached Ensure pin is fully inserted Push until end stop Pull cable to test retention ...

Page 6: ...nd isolation switch lost High ambient or internal temperature Internal accelerometer failure Internal self test fail If the ROS is left at an angle greater than 10 degrees due to not being locked down after testing the ROS will indicate a fault Once the fault has been rectified by locking down the ROS flat into its base the ROS must have power disconnected and reconnected to clear the fault On fir...

Page 7: ...ust be powered for at least 15 seconds 1 Loosen the security screw remove pin 2 Tilt the ROS until it hits the stop wait 3 seconds and ensure that the batteries have been isolated The ROS on board LED should be off now If the batteries do not isolate refer to the troubleshooting guide 3 Return the ROS to the correct flat position return the pin and security screw Re connect the isolation switch by...

Page 8: ...cing upwards to make Tilt testing easier Recommendations Mount in a location protected from debris impact Do not mount near exhaust or other extreme heat sources Mount away from fueling points Check and ensure that the connection cable is supported yet flexible enough to allow rotation motion during tilt testing Test operation after installation 7 Figure 3 1 1 The connector socket should be aligne...

Page 9: ...3 INSTALLATION 3 2 Part Dimensions 8 122mm 150mm 65mm 55mm 90mm 9mm 70 0 147mm ...

Page 10: ... Pin A Pin G Pin H Pin 1 Optional Dash Warning LED or Lamp up to 2W 1A Fuse Pin K Pin J To Vehicle Ignition Supply Positive Optional Dash Warning LED Lamp 1A Fuse 1A Fuse Emergency Stop Momentary Switch Supply Negative Vehicle side of isolation switch Supply Positive Vehicle side of isolation switch To Isolation Switch Coil Switched to Ground To Vehicle Ignition Supply Positive Figure 3 3 2 REDARC...

Page 11: ...e Ignition Supply Positive 1A Fuse Lucas Switch Pin 12 Pin 2 Pin 4 Lucas 12V or 24V Model s ACX3440 24VPN ACX3441 12VPN ACX3441CLED 12VPP Kenworth BMS 12L BMS K 12L BMS 24L Pin 8 Pin 5 Pin 3 Optional Dash Warning LED Lamp 1A Fuse Note 1 16AWG 4mm Auto 1 5mm2 maximum 1 5 metre length Splice to 10AWG 6mm2 for longer lengths Pin 1 1 1 To Vehicle Ignition Supply Positive Figure 3 3 4 Baxters T Switch ...

Page 12: ...ng LED Lamp 1A Fuse Pin 8 Pin 1 To Vehicle Ignition Supply Positive Emergency Stop Momentary Switch OEX B Safe Red Connector 2 Pin 3 Pin 2 OEX B Safe Model s ACX3493HD ACX3492HD Pin 1 Pin 5 Pin 3 Optional Dash Warning LED Lamp 1A Fuse Pin 8 Pin 1 To Vehicle Ignition Supply Positive Emergency Stop Momentary Switch Figure 3 3 6 OEX B Safe Setup Figure 3 3 5 Baxters DPS Setup ...

Page 13: ...board lamp does not turn on for 1 second when isolation switch turned on ROS LED blinking Check for blown bulb Check for LED on for 1 second after isolation switch on replace bulb and retest Check for short open circuits on switch wiring short open circuits on lamp wiring ROS correctly latched down ROS securely mounted on vehicle ROS mounted horizontally faulty battery voltage 9V Repair wiring etc...

Page 14: ...2 1 Ed 6 0 Environmental testing Part 2 1 Tests Test A Cold IEC 60068 2 2 Ed 5 0 Environmental testing Part 2 2 Tests Test B Dry heat IEC 60068 2 14 Ed 6 0 Environmental testing Part 2 14 Tests Test N Change of temperature IEC 60068 2 30 Ed 3 0 Environmental testing Part 2 30 Tests Test Db Damp heat cyclic 12 h 12 h cycle IEC 60068 2 38 Ed 2 0 Environmental testing Part 2 38 Tests Test Z AD Compos...

Page 15: ...ontrol of Redarc 7 Warranty claims in respect of a Product must be made in writing to Redarc at the postal address or email address specified in clause 21 within the Warranty Period Such claims must include the following 7 1 details of the alleged defect or fault and the circumstances surrounding the defect or fault 7 2 evidence of the claim including photographs of the Product where the subject o...

Page 16: ... Free technical assistance please contact REDARC Electronics 23 Brodie Road North Lonsdale SA 08 8322 4848 power redarc com au www redarc com au Copyright 2018 REDARC Electronics Pty Ltd All rights reserved WARROS REV7 ...

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