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Product Code: RLBRK10 

 

 

  

 

Made in China to TQB Brands Pty Ltd specifications 

Page 12 

Visit us at www.tqbbrands.com.au 

 

TROUBLESHOOTING 

 

 

 

 

 

Problem 

Cause 

Solution 

Erratic Action 

Air in system or pump 

cavitations. 

External leakage in ram. 

Ram sticking or binding. 

Bleed the system 

Contact service centre 

Contact service centre 

Ram will not extend, or 

respond to pressurised fluid 

Overload condition. 

Loose / Faulty couplers 

Oil level in pump is low 

Remedy overload condition 

Tighten/replace couplers 

Fill and bleed the system 

Ram extends only partially 

Oil level in pump is low 

Overload condition 

Ram is sticking or binding 

Pump malfunction 

Fill and bleed the system 

Remedy overload condition 

Contact service centre 

Contact service centre 

Ram moves slower than 

normal 

Air in system or pump 

cavitations. 

Loose connection or coupler 

Restricted hydraulic line or 

fitting 

Pump not working correctly 

Ram seals leaking 

Bleed the system 

Tighten connection or 

coupler 

Clean and replace if 

damaged 

Check pump's operating 

instructions 

Contact service centre 

Ram responds to 

pressurised fluid, but 

system does not maintain 

pressure. 

Overload condition 

Pump malfunctioning 

Ram seals leaking 

Remedy overload condition 

Contact service centre 

Contact service centre 

Oil leaking from ram 

Air in system  

Worn or damaged seals 

Bleed the system 

Contact service centre 

Ram will not retract or 

retracts slower than normal 

Malfunctioning coupler, 

damaged application 

Pump reservoir over filled 

Ram damaged internally 

Secure load by other means.  

Depressurise pump and 

hoses, remove application 

and replace coupler.  Secure 

load by other means.  

Depressurise pump and 

hoses, remove application, 

then 

Poor performance 

Oil level in pump is low 

Air trapped in system 

Ensure proper oil level 

Bleed the system 

Summary of Contents for RLBRK10

Page 1: ...Jul 18 Product Code RLBRK10 Made in China to TQB Brands Pty Ltd specifications Visit us at www tqbbrands com au OWNER S MANUAL PRODUCT CODE RLBRK10 AUTO BODY REPAIR KIT 10 000KG...

Page 2: ...ng of how this equipment works Failure to observe any of the instructions contained in the manual could result in severe personal injury to the user or bystanders or cause damage to the equipment and...

Page 3: ...force the plunger out of the ram causing damage Before working on a vehicle always set the parking brake and chock the wheels Attachments and extension tubes must be aligned and fully engaged so ram...

Page 4: ...e force of escaping hydraulic fluid could cause serious injury Do not subject the hose to any potential hazard such as fire extreme cold or heat sharp surfaces or heavy impact Do not allow the hose to...

Page 5: ...ex head features a permanently moulded rubber pad interlocked to prevent separation The complete kit included a variety of auto body framerepair and construction components for lifting pushing bending...

Page 6: ...Product Code RLBRK10 Made in China to TQB Brands Pty Ltd specifications Page 6 Visit us at www tqbbrands com au 5 To attach the spreader wedge to the pump unit 6 For other attachment combinations...

Page 7: ...unit rapidly 3 Without putting load on the hydraulic system this should quickly extend the ram 4 When fully extended open the release valve fully to allow the ram piston to retract Air bubbles will th...

Page 8: ...andle up and down to send oil through the hose to the ram causing the piston to extend from the ram to the work piece 5 The pump is equipped with an overload valve that will bypass oil back into the p...

Page 9: ...Product Code RLBRK10 Made in China to TQB Brands Pty Ltd specifications Page 9 Visit us at www tqbbrands com au...

Page 10: ...with an oily cloth Note Never use sandpaper or abrasive material on these surfaces Lubrication Application of a coating of light lubricating oil to pivot points and hinges will help to prevent rust an...

Page 11: ...y Hydraulic Auto Body Repair Kit found damaged in any way or found to be worn or operates abnormally should be removed from service until repaired by an authorised service agent Owners and or operator...

Page 12: ...itations Loose connection or coupler Restricted hydraulic line or fitting Pump not working correctly Ram seals leaking Bleed the system Tighten connection or coupler Clean and replace if damaged Check...

Page 13: ...2 Oil Filter 1 47 Ram Cylinder 1 13 O Ring 1 48 Screw Cover 1 14 Oil Reservoir 1 49 Screw M6 1 15 Seal Ring 1 50 Connecting Nut 1 16 Thumb Nut 1 51 Cylinder Screw 1 17 Sealing Ring 1 52 O Ring 1 18 Ti...

Page 14: ...Product Code RLBRK10 Made in China to TQB Brands Pty Ltd specifications Page 14 Visit us at www tqbbrands com au...

Page 15: ...ge This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accident or repairs attempted or made by any personnel ot...

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