Red Jacket 344-001-5 Installation Manual Download Page 5

4” Standard Pump Installation, Operation & Service Manual

Warnings and Instructions

2

Warnings and Instructions

IMPORTANT SAFETY INFORMATION

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or 
servicing this product. Before performing any task on this product, read this safety information and the 
applicable sections in this manual, where additional hazards and safety precautions for your task will be found. 
Fire, explosion, electrical shock or pressure release could occur and cause death or serious injury, if these safe 
service procedures are not followed.

PRELIMINARY PRECAUTIONS

You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or 
pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, 
inspect, maintain or service this equipment. 

Read the Manual

Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not 
understand a procedure, call 1-800-323-1719 to locate a qualified technician. It is imperative to your safety and the safety of 
others to understand the procedures before beginning work. 

Make sure your employees and any service contractors 

read and follow the instructions. 

Follow the Regulations

Applicable information is available in National Fire Protection Association (NFPA) 30A; 

Code for Motor Field Dispensing 

Facilities and Repair Garages

, NFPA 70; 

National Electrical Code

 (NEC), Occupational Safety and Hazard Association 

(OSHA) regulations and federal, state, and local codes. All these regulations must be followed. Failure to install, inspect, 
maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with 
penalties or affect the safe use and operation of the equipment.

Prevent Explosions and Fires

Fuels and their vapors will explode or burn, if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will 
cause potentially dangerous vapors in the vicinity of the dispenser or island.

Working Alone

It is highly recommended that someone who is capable of rendering first aid be present during servicing. Familiarize yourself 
with Cardiopulmonary Resuscitation (CPR) methods, if you work with or around high voltages. This information is available from 
the American Red Cross. Always advise the station personnel about where you will be working, and caution them not to 
activate power while you are working on the equipment. Use the OSHA lockout/tag-out procedures. If you are not familiar with 
this requirement, refer to OSHA documentation.

Working With Electricity Safely

Ensure that you use safe and established practices in working with electrical devices. Poorly wired devices may cause a fire, 
explosion or electrical shock. Ensure that grounding connections are properly made. Ensure that you do not pinch wires when 
replacing covers. Follow OSHA lockout/tag-out requirements. Station employees and service contractors need to understand 
and comply with this program completely to ensure safety while the equipment is down. Before you start work, know the 
location of the Emergency Power Cutoff Switch (the E-STOP). This switch cuts off power to all fueling equipment and 
submerged turbine pumps and is to be used in the event of an emergency. The buttons on the console at the cashier’s station 
WILL NOT shut off electrical power to the pump/dispenser.   This means that even if you press a button on the console labeled 
EMERGENCY STOP, ALL STOP, PUMP STOP, or something similar, fuel may continue to flow uncontrolled.

Hazardous Materials

Some materials may present a health hazard if not handled correctly. Ensure that you clean hands after handling equipment. Do 
not place any equipment in the mouth.

WARNING! FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY PRECAUTIONS COULD 
RESULT IN PROPERTY DAMAGE, INJURY OR DEATH. 

Summary of Contents for 344-001-5

Page 1: ...Installation Guide 4 AG Pump Service Kit Manual No A042 078 Revision E Part No 344 001 5...

Page 2: ...f any damages and or shortages within 30 days of receipt of the shipment as stated in our Terms and Conditions VEEDER ROOT S PREFERRED CARRIER 1 Fax Bill of Lading to V R Customer Service at 800 234 5...

Page 3: ...justing the Functional Element 9 To Adjust the Relief Pressure 9 Functional Element Parts List 11 Figures Figure 1 Electronic Line Leak Detector 4 Figure 2 Packer 4 Figure 3 Locating 7 Packer O Ring A...

Page 4: ...ask someone who does WEAR EYE PROTECTION Wear eye protection when working with pressurized fuel lines or epoxy sealant to avoid possible eye injury WARNING This product operates in the highly combust...

Page 5: ...Prevent Explosions and Fires Fuels and their vapors will explode or burn if ignited Spilled or leaking fuels cause vapors Even filling customer tanks will cause potentially dangerous vapors in the vic...

Page 6: ...A OSHA regulations and federal state and local fire codes and other applicable local regulations The selection of any Veeder Root product must be based upon physical specifications and limitations and...

Page 7: ...the pump close it 2 If an electronic line leak detection transducer is installed it must be removed from the leak detector port following instructions in the appropriate Line Leak installation manual...

Page 8: ...ld remove the old quad seal from the base of the packer under the line leak port see Figure 3 9 Clean the seating surface and the sealing surface of the quad seal 10 Lubricate the quad seal with petro...

Page 9: ...anifold Discharge Port 7 O Ring Packer Seal 7 O Ring Packer Seal Manifold Functional Element Functional Element Packer Packer Leak Detector Port Plug or Line Leak Detector Leak Detector Port Plug or L...

Page 10: ...lb 40 61 N m NOTE suggested tools non sparking include a 3 4 wrench pipe wrench 1 4 Allen wrench 9 16 wrench screw driver wire cutter and wire stripper 20 If applicable open ball valve down line from...

Page 11: ...gure 5 Functional Element 5 Carefully lift the functional element and remove it from the packer The old check valve and spring will be resting inside the packer NOTE The check valve and spring should...

Page 12: ...s fully down the relief pressure is approximately 30 psi 207 kPa Fully up will result in relief pressures between 0 3 psi 0 20 kPa 3 Lubricate the cap s o ring with petroleum jelly and replace cap by...

Page 13: ...with the dispenser furthest from the pump and work toward the pump 5 Pump start up is now complete Table 1 Approximate Pressures At Shut Off Pump Approximate Shut Off Pressure AGUMP33R1 UMP33R1 25 ps...

Page 14: ...Casting 2 017 526 1 Diaphragm 3 066 883 1 Poppet 4 072 641 1 O Ring 41 64 x 5 64 5 076 421 3 Adjustment Screw 6 012 956 3 Cap 7 080 767 1 Spring 8 066 620 1 Plug 9 060 332 1 Seal 10 012 965 3 Top Cast...

Page 15: ...For technical support sales or other assistance please visit www veeder com...

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