RBC Bioscience MagCore HF48 Page 2 Maintenance Manual Download

Page: 2 / 90

Engineering maintenance manual

Ver. 2022-5

www.rbcbioscience.com

15F, No.15, Qiaohe Rd,Zhonghe Dist, New Taipei City 235029, Taiwan

Summary of Contents for MagCore HF48

Page 1: ...TEL 886 2 8912 FAX 886 2 8912 15F No 15 Qiaohe NewTaipeiCity235 http www rbcbio ...

Page 2: ...Engineeringmaintenancemanual Ver 2022 5 www rbcbioscience com 15F No 15 QiaoheRd ZhongheDist NewTaipeiCity235029 Taiwan ...

Page 3: ...tructedbythe manufacturer 10 Power Sources This product should be operated only from the type of power source indicatedonthelabel Ifyouarenotsureofthetypeofpowersupplyinyourlab consultyour localdistributororpowercompanies Forproductsintendedtooperatefrombatterytoother sources refertotheoperatinginstructions 11 Grounding or Polarization This product may be equipped with a polarized alternating curr...

Page 4: ...ion W1000xD800xH1600 mm W39 37XD31 49XH62 99 inches NetWeight 250kg 551 25Lb Operation parameters Operation environment Applications Whole Blood 200 400ul Viral Nucleic Acid DNA RNA Tissue Genomic DNA Plant Genomic DNABacteria Kit TotalRNA Kit ProcessingCapacity 1 48samplesperbatch SampleVolume 200 400 1200μl ElutionVolume 60 100 150 200 300μl Purity O D 1 8 2 0A260 280 ratio Temperaturesalloweddu...

Page 5: ... stop and Warning 14 Start 15 Load program 16 Save program 17 Delete program 17 Easy maintenance 18 Replace O Rings 19 Clear piercing needles 19 Piston test 20 Rejection Tip 21 Heater test 21 UV sterilization 22 Replace UV lamp 22 Moving test 23 DC motor operate 23 Settings 24 System time settings 24 System status 25 Export error history files 25 Others 26 Replace fuse 26 Advanced maintenance 28 O...

Page 6: ...2 Replace component 45 Replace X axis servo motor belt 45 Replace X axis servo motor 49 Replace Y axis motor 53 Replace Y axis brake component 55 Replace Y axis belt 56 Replace V axis motor 57 Replace base elevator motor 59 Replace Shutter motor 63 Replace Shutter timing belt 66 Replace ejector rod module 70 Replace piston 72 Replace heater module 77 Replace the nitrogen cylinders of the top cover...

Page 7: ...桿拆開前蓋後蓋拆開下方固定桿拆開下方固定塊拆開側蓋 5 Thepackingmaterialsarerecyclable Wesuggestkeepingthepackingmaterialsfor futureuses Packagecontent Unpacking Disassemblethetopcover Disassemblethefrontcoverandrearcover Removethebottomfasteningbars Removethethreefasteningbarsatthetop Disassemblethesidecovers Removethefasteningblocksatthebottom ...

Page 8: ...2014 2 Attachments CartridgeRackX6 CartridgeX20 SampleTubeX 50 Tip TipHolderSetX 50 Elution Carrier X 1 CartridgeCarrierB X 1 CartridgeCarrierA X 1 TipCarrierB X1 TipCarrierA X1 Powerwire X1 Lubricatingoil X 1 O Rings X 24 Pleaseputthesystemtesttoolsataclearplaceanddon tlosethem Systemtesttools ...

Page 9: ...e find a place near the power outlet and reserve enough space for proper heat dissipation and system installation Pleasemakesuretheinstrumentisonaflatsurface Usethelevelingglidestofine tnuetheelevationlevel System height 160 cm System depth 80 cm System width 100 cm Distance to the wall left and right 20 cm Distance to the wall rear 40 cm ...

Page 10: ...nnection Power switch Red Light switch Green Part chamber Maintenance cover Cooling fans Piston module Operation area B Cabinets and electrical box Operation area A Shutter Leveling Glides 4 legs Fixing Knob on the Top Cover of Part Chamber Status indicator Viewing Window Touch screen Viewing Door Feeding Door Top cover of Part Chamber ...

Page 11: ...locationandusethelevelingglidesto fine tunetheelevation Remembertotightenthescrews Cutthefixationbeltandclosethetopcoverofpartchamber Cutthefixationbeltsontheracks Pluginthepowercordandturnonthemainpower Turnonthepowerandthesystemwillstartinitializingsetup automatically Please set the local time refer to page 24 for the first installation and perform the Piston Test page20 Please finish reading th...

Page 12: ... Basic system information serial number error messages Setup System time setup Start Stop Save Back Load Program Start 24 Test 48 Test DNase I Treatment Sample Volume Elution Volume Please select Cartridge Code Elution Buffer Optical Detection A A B B E D A A A B E B D A B B E Not detected Normal Front door Front door is open Not detected Not detected Not detected Not detected Not detected Cartrid...

Page 13: ...e thread 3 Install Z axis calibration tool on Operating Area A and manually rotate the Y axis belt anti clockwise to lower the Y axis till it reaches the home calibration tool and correctly insert the calibration point in the calibration tool 6 4 Repeatedly move the Y axis up and down to make sure whether the calibration point can insert into or separate from the Z axis calibration tool without an...

Page 14: ...the home distance in the factory document If it fails to conform to the home distance in the factory document please perform the machine calibration process 9 Disconnect the electronic brake thread and reconnect the brake to the instrument MagCore HF48 System Teaching Data Sheet Serial No J48M000123456 Date 10 25 2013 mm dd yyyy UI Software 48 20131023 3 B NTU PLC Software 20130717 01 Inspector No...

Page 15: ...ngareaAcanonly beusedinareaA CarrierofareaB canonlybeusedinareaB Incorrect usemaycausesystemerror InstallCartridge InstallTipsandSampleTubes B A InsertTipsandSampleTubesintotheslotsintheTipCarriers Then placetheTipCarriersintoOperatingAreaAandBasillustrated InsertCartridgeintoCartridgeRack Thenplacetheentireset ofCartridgeCarrierintheslotsinOperatingAreaAandBas illustrated PlaceElutionTubesintothe...

Page 16: ... A B E Min 90 Processing Stop Save Back Load Program HeaterB68 C 154 4 F HeaterA68 C 154 4 F Heating Test CartridgeCode RemoveDNA SampleVolumn ElutionVolumn ElutionBuffer 48 105PlasmaDNAExtractionKit 1 2ml 200µl 150µl A A B B E D Warning Abort Program Stopped Press ABORT to terminate the process or CONTIUNE to run Contiune Thesystemwillstopalloperations immediatelyifthefrontdoorisopened SelectCont...

Page 17: ...Volume Please select Optical Detrction Optical Detection Save Back Load Program 101 MagCore Genomic DNA Whole Blood Kit Speedy installation Start Yes No 48 Test Test CartridgeCode RemoveDNA SampleVolumn ElutionVolumn ElutionBuffer 48 105PlasmaDNAExtractionKit 1 2ml 200µl 150µl Start Stop Save Back Load Program Start 24 Test 48 Test Cartridge Code Dnase Treatmen Elution Buffer Sample Volume Elution...

Page 18: ...Program 7 Stored Program 8 Stored Programs Please select Stored Program Item Back 1 5 2 6 3 7 4 8 Stored Program 1 Stored Program 2 Stored Program 3 Stored Program 4 Stored Program 5 Stored Program 6 Stored Program 7 Stored Program 8 Load Program Yes No 48 Test CartridgeCode RemoveDNA SampleVolumn ElutionVolumn ElutionBuffer 105PlasmaDNAExtractionKit 1 2ml 200µl 150µl Start Maintenance Loadprogram...

Page 19: ...mn ElutionBuffer 105PlasmaDNAExtractionKit 1 2ml 200µl 150µl Start Stop Save Back Load Program Start 24 Test 48 Test Cartridge Code Dnase Treatmen Elution Buffer Sample Volume Elution Volume A B D A B E Please select Channel Youmaydeleteyoursavedprogramsaswell PleasepressLoadProgramstoenterStoredProgramspageafter enteringStartpage PleaseselectanitemyouwanttodeletebypressingX PressYestodeletethepro...

Page 20: ...eedles DC Motor Operate Update Program Files Maintenance Please select Item Back UV Sterilization Moving Test Heater Test Rejection Tip Piston Test O Ring Piercing Needles DC Motor Operate Update Program Files Easy maintenance includes the maintenance items which can be done by users These items include sterilization cleaning systemtests errormessagereport etc Usersmustperformtheseitemsregularlyto...

Page 21: ... to run Back Next Replace O Rings Step 2 Applywithnewone Replace O Rings Clean Piercing Needles Start Stop O Ring Piercing Needles Select item and Press Start to run Back Finish Replace O Rings Step 3 Usesuppliedlubricatingoil torubathinlayeraroundO Rings SelectCleanPiercingNeedlesandpressSTART Pleaseprepareacottonpaperwith70 alcoholtoclean Replace O Rings Clean Piercing Needles Start Stop O Ring ...

Page 22: ...alltips Ifyes pressFinish If theliquidlevelisnotthesamethroughout pleasepressFinish first thenreplacetheO ringoftheleakingtipandtestagain If theproblempersists pleasecontactyourlocaldistributorfor technicalsupport Pistontest Maintenance Please select Item Back UV Sterilization Moving Test Heater Test Rejection Tip Piston Test O Ring Piercing Needles DC Motor Operate Update Program Files Start Stop...

Page 23: ...edles DC Motor Operate Update Program Files Heatertest Start Stop Heater Test Press START to run Back HeaterA 65 C 148 F Heater B 65 C 148 F Thisfunctionisforreturningtipstotheiroriginallocationsafter emergencystoporoperationinterruptionduetopoweroutrage SelectRejectionTipintheMaintenancemenu PleaseselectStarttobegin Aftertheprocessiscompleted the systemwillreturntoinitialpositionautomatically Mai...

Page 24: ...0min 60min UV Sterilization select Item and press START to run Back 30 00 Remaining Time Complete Back UV Sterilization OpenthetopcoverofthePartChamber ReplacetheoldUVlampwithanewone SelectStatusinthemainmenuandpressUVTimeResetkeyto resetthehoursofUVlamp PleasetesttoseeiftheUVlampisnormalafterreplacement ReplaceUVlamp NextStep NextStep NextStep Please note that due to its weight the top cover of t...

Page 25: ... Test O Ring Piercing Needles DC Motor Operate Update Program Files Maintenance Please select Item Back UV Sterilization Moving Test Heater Test Rejection Tip Piston Test O Ring Piercing Needles DC Motor Operate Update Program Files Moving Test Please select Item Back XAsix Moveing Test YAsix Moveing Test MAsix Moveing Test VAsix Moveing Test ALLAsix Moveing Test Stop Start DC Mortor Operate Pleas...

Page 26: ...ess Enter to send 2012 Cancel 1 2 3 4 5 6 7 8 9 0 Q W E R T Y U I O P Backspace Enter A S D F G H J K L Z X C V B N M Start Maintenance Loadprogram Setup Status 2012 06 07 12 12 12 Time Setting Back Year 2012 24 h Hour 12 Minute 12 Month 12 Day 03 Setyear Setmonth Setday Set12 houror24 hourtime Setminute Sethour NextStep NextStep Settings Youcansetthesystemtimeinthestep ...

Page 27: ... 2012 12 12 System Time 12 12 12 UV Lamp Operating Time Hr 00 Min 00 Sec 00 UI Software Ver Ver SUPER2012 0 1 PLC Software Ver Ver SUPER2012 0 1 Machine serial number Error history list UV Time Reset Status Back System Date 2012 12 12 System Time 12 12 12 UV Lamp Operating Time Hr 00 Min 00 Sec 00 UI Software Ver Ver SUPER2012 0 1 PLC Software Ver Ver SUPER2012 0 1 Machine serial number Error hist...

Page 28: ...straight screwdrivertoremovethefuseholderandreplacethefuse Pleasepluginthepowerplugandturnonthepowerafterthefuse isreplaced Pleaseunplugthepowerplugimmediatelyandcontact yourlocaldistributorforassistanceifburningoccurs 250V5A Please use only the fuses specified for replacement Usingfuseswithhigheramps maycausedangerofburning Replacefuse Others ...

Page 29: ...dBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 Turnoffthepowerandremovepowersocket beforeproceedingadvancedmaintenance Caution Caution Alladvancedmaintanencemustbeperformed bytrainedEngineers ...

Page 30: ...oreHF48ServiceManual Revised February 2014 Ver 2014 2 Advanced maintenance includes instrument maintenance component replacement and advanced machine calibration Only trained engineers can perform the above operations Maintenance AdvancedMaintenance ...

Page 31: ...29 RBCBioscience IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 Openthemaintenanceboard ...

Page 32: ...30 RBCBioscience IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 Axisdirections X Y Z V ...

Page 33: ...ssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 Maincomponent Y axisbrake Y axisbelt X axisservomotor Pistonmodule DripTray Magnetic Bar Heatermodule V axismotor Y axismotor X axisbelt ...

Page 34: ...eplace the old sensor with a new one 5 Fasten the two screws onto the sensor 1 Please make sure the instrument is turned off 2 Detach sensor connections 3 Remove the 2 screws off the sensor 4 Replace the old sensor with a new one 5 Fasten the 2 screws onto the sensor 1 Please make sure the instrument is turned off 2 Detach sensor connections 3 Remove the 2 screws off the sensor 4 Replace the old s...

Page 35: ... one 5 Fasten the 2 screws onto the sensor 1 Please make sure the instrument is turned off 2 Detach sensor connections 3 Remove the 2 screws off the sensor 4 Replace the old sensor with a new one 5 Fasten the 2 screws onto the sensor It cannot be replaced without detaching the heater module 1 Please make sure the instrument is turned off 2 Detach sensor connections 3 Remove the 2 screws off the se...

Page 36: ...eenYaxisandcostalplate After installation it is necessary to make sure that the position of modules and axes have not been shifted during shipping Please check if the values conform to the given values in the original factory document 1 Please make sure that the instrument is turned off 2 Detach the connection on the brake and install the electronic brake thread 3 Install top calibration tool ...

Page 37: ...edBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 4 Remove the 10 screws off the side cover of the Piston module hex wrench 2 5mm and detach the side cover from the machine 開啟Piston組兩側遮板20顆螺絲 ...

Page 38: ... axis calibration tools on the two outer sides of the Piston module 6 Move X axis calibration tools to the top of the Cartridge Rack of Operating area A and lower the Y axis until the Y axis calibration tool leans against the costal plate of the Cartridge Rack 5 拆開X Please lift the Y axis when moving it or the Y axis may collide with the costal plate ...

Page 39: ...hen try 0 2mm thickness The interval needed by Operating area B is the same as area A please repeat Step 7 to measure the interval in Operating area B If the tolerance range is exceeded please adjust it according to the following steps 1 Support the top cover from its back 2 Remove the top screws off the two nitrogen cylinders and detach them from the top cover Due to the heavy weight of the top c...

Page 40: ...t the monkey wrench until it conforms to the tolerance range Fasten the screws It will not be necessary to perform this unless the instrument undergoes serious collision toppling inappropriate disassembly etc With the attempt to repair the instrument under such circumstances through the above procedures we cannot ensure you that it can be completely recovered via fine tuning Caution 17 17 Loosen i...

Page 41: ...artridge Rack of Operating area A Measure the distance between the front edge of the costal plate and the Z axis calibration tool by an electronic caliper 0 01 accuracy and record it Then move the X axis calibration tool to the edge of the costal plate on Cartridge Rack of Operating area B Measure the distance between the front edge of the costal plate and the Z axis calibration tool by the electr...

Page 42: ... 2014 Ver 2014 2 1 Loosen the belt fastening board 2 Use a hex wrench to loosen the 8 adjustment screws at the top of the Piston module 16 screws in total at the front side and the rear side Horizontally adjust X axis to make the tolerance lower than1mm 4 拆開X軸從動輪座底座朝向內側 1 3 Front Rear ...

Page 43: ...l Revised February 2014 Ver 2014 2 3 Use a rubber hammer to lightly beat and adjust it Measure the tolerance range until the tolerance range is lower than 1mm or until both sides are equal to each other 一般公差 1 4 4 16 0 05 0 07 材料設計日期名稱加工符號組立件 Beatingdirections ...

Page 44: ... tolerance higher than1mm If the tolerance limit is exceeded please adjust it according to the following steps 1 Support the top cover from its back 2 Remove the top screws of the two nitrogen cylinders and detach them from the top cover Due to the heavy weight of the top cover multiple personnels may be requiredforthisstep Caution 4 再將與儀器 ...

Page 45: ...ws It will not be necessary to perform this unless the instrument undergoes serious collision toppling inappropriate disassembly etc With the attempt to repair the instrument under such circumstances through the above procedures we cannot ensure you that it can be completely recovered via fine tuning Caution 17 17 Loosen it but don t completely detach it from the machine ...

Page 46: ...e tolerance range is adjusted please fasten the screws 備註 1 去除所 2 去油 3 不可修改者確認者核准者一般公差 1 4 4 16 16 63 63 250 250 1000 1000 1500 0 05 0 07 0 1 0 2 0 3 0 5 材料數量比例設計日期繪圖日期審核日期名稱專案圖 M 加工符號維修手冊20 000_萃取取液移載組組立件 1 20 表面處 3 2013 12 11 李信成 3 Beatingdirections 5 If the adjustment is finished please test it according to the steps in Test home value and write in the new values in...

Page 47: ...cecomponents ReplaceX axisservomotorbelt 1 Please make sure the instrument is turned off 2 Disconnect the X axis servo motor connection and the sensor connection 3 Detach the X axis belt Screw off the 4 screws 5mm hex wrench on the front barrier of the driving wheel and the 2 pushing screws 6mm hex wrench 3 ...

Page 48: ...ary 2014 Ver 2014 2 4 5 4 Screw off the 4 screws 5mm hex wrench on the base of the driving wheel 5 Screw off the 2 screws 2 5 mm hex wrench on the axle core of the driving wheel Note that directions of the axle bearings are flexible but the pads should be facing toward to inner side ...

Page 49: ...47 RBCBioscience IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 6 6 6 Screw off the 8 screws 3mm hex wrench on the fixing plate of the X axis belt ...

Page 50: ...e barrier of the X axis timing wheel and the 2 fixing screws 2 5mm hex wrench above the timing wheel Then detach the X axis belt and the timing wheel from the axle core of the motor 8 Replace the old belt with a new one 9 Fasten the new X axis belt 10 Attach two gears on both sides of the X axis 11 The replacement of the X axis servo motor belt is finished ...

Page 51: ...014 2 ReplaceX axisservomotor 1 Please make sure the instrument is turned off 2 Disconnect the X axis servo motor connection and the sensor connection 3 Detach the X axis belt Screw off the 4 screws 5mm hex wrench on the front barrier of the driving wheel and the 2 pushing screws 6mm hex wrench 3 ...

Page 52: ...50 RBCBioscience IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 4 4 Screw off the 4 screws 5mm hex wrench on the base of the driving wheel ...

Page 53: ... Revised February 2014 Ver 2014 2 5 5 5 Screw off the 3 screws 5mm hex wrench on the side barrier of the X axis timing wheel and the 2 fixing screws 2 5mm hex wrench above the timing wheel Then detach the X axis belt and the timing wheel from the axle core of the motor ...

Page 54: ...Ver 2014 2 6 6 Screw off 4 screws 4mm hex wrench on the X axis servo motor 7 Detach the whole X axis servo motor 8 Detach the shackles on the connecting bars of the X axis servo motor 9 Install the new X axis servo motors one at a time 10 The replacement of the X axis servo motor is finished ...

Page 55: ...4 Ver 2014 2 ReplaceY axismotor 1 Please make sure the instrument is turned off 2 Disconnect the Y axis servo motor connection and the sensor connection 3 Screw off the 4 screws 3mm hex wrench on the fixing plate of the Y axis motor and move the Y axis motor up to detach from the machine 3 ...

Page 56: ...el of the Y axis belt and move the belt gear up to detach it from the machine 5 Screw off the 4 screws 3mm hex wrench on the fixing plate of the Y axis motor 6 Install a new Y axis motor 7 Attach the belt gear on the Y axis motor 8 Plug in the power plug of the Y axis motor and the connection on the sensor 9 The replacement of the Y axis motor is finished 4 5 ...

Page 57: ...of the Y axis motor 4 Screw off the 3 screws 4mm hex wrench above the rack of the Y axis brake component 5 Screw off the 3 screws 3mm hex wrench on the connector of the Y axis brake component 6 Pull up both the damaged Y axis brake component and the top cover to detach the brake from the belt gear 7 Install the Y axis brake component and push it forward to fasten the brake and screw rod Attach bac...

Page 58: ...e timing wheel of the Y axis belt and move the belt gear up to detach it from the machine 5 Screw off the 3 screws 4mm hex wrench above the rack of the Y axis brake component 6 Screw off the 2 screws 2mm hex wrench of the timing wheel of the Y axis brake 7 Attach the belt gear on the Y axis motor 8 Install the Y axis brake component and push it forward to fix the brake and screw rod Attach back th...

Page 59: ... Revised February 2014 Ver 2014 2 ReplaceV axismotor 1 Please make sure the instrument is turned off 2 Disconnect the Y axis servo motor connection and the sensor connection 3 Screw off the 20 screws 2 5mm hex wrench on the barrier on both sides of the Piston module 3 3 ...

Page 60: ...ench on the V axis motor 5 Screw off the 3 screws 2 5mm hex wrench on the screw rod and detach off the V axis motor 6 Install a new V axis motor 7 Fasten the 3 screws of the screw rod and the 4 screws of the motor 8 Plug in the connection of the V axis motor and the connection of the sensor 9 The replacement of the V axis motor is finished 4 5 ...

Page 61: ...ServiceManual Revised February 2014 Ver 2014 2 Replacebaseelevatormotor 1 Please make sure the instrument is turned off 2 Disconnect the power connection to the elevator motor 3 Screw off 6 screws 2mm hex wrench on the sheet metal of the elevator drip pan 3 ...

Page 62: ...ised February 2014 Ver 2014 2 4 4 Screw off the 2 screws a total of 4 screws from both sides 1 5mm hex wrench on transmission axle and the elevator set eccentric wheel Then detach the eccentric wheel from the transmission axle note that there are square buttons in the axle ...

Page 63: ...Revised February 2014 Ver 2014 2 5 Screws off the 2 screws 3mm hex wrench on the fixing base of the elevator motor and the 4 screws 2 5mm hex wrench on the fixing base of the axle bearing Then move up the motor and the transmission axle to detach them from the machine 5 ...

Page 64: ...tor and the 2 screws 1 5mm hex wrench on the timing wheel Then detach the elevator motor from the machine 7 Install a new elevator motor 8 Attach the timing belt and the timing wheel on the elevator motor 9 Attach back the transmission axle and eccentric wheel 10 Plug in the power connection of the elevator motor 11 The replacement of the elevator motor is finished 6 ...

Page 65: ...HF48ServiceManual Revised February 2014 Ver 2014 2 ReplaceShuttermotor 1 Please make sure the instrument is turned off 2 Disconnect the power connection to the Shutter motor 3 Screw off the 5 screws 2mm hex wrench on the sheet metal of the top shutter 3 ...

Page 66: ... IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 4 Screw off the 12 screws 2 5mm hex wrench for 8 screws and 3mm hex wrench for 4 screws on the slide L sheet metal of the Shutter 4 ...

Page 67: ...motor and the 2 screws 2mm hex wrench on the timing wheel 6 Install a new Shutter motor 7 Attach the timing belt on the Shutter motor 8 Push the Shutter motor backward and fasten the screws on the side of the Shutter motor 9 Attach the sheet metal cover on the machine 10 Plug in the power plug of the Shutter motor 11 The replacement of the Shutter motor is finished 5 5 ...

Page 68: ...8ServiceManual Revised February 2014 Ver 2014 2 ReplaceShuttertimingbelt 1 Please make sure the instrument is turned off 2 Disconnect the power connection to the Shutter motor 3 Screw off the 5 screws 2mm hex wrench on the metal sheet of the top shutter 3 ...

Page 69: ... IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 4 Screw off the 12 screws 2 5mm hex wrench for 8 screws and 3mm hex wrench for 4 screws of the slide L sheet metal of the Shutter 4 ...

Page 70: ...ce IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 5 Screw off the 4 screws 3mm hex wrench on the base of the Shutter motor and the 2 screws 2mm hex wrench on the timing wheel 5 5 ...

Page 71: ...r and the 2 screws 2mm hex wrench on the timing wheel 7 Install a new timing belt 8 Push the fixing base of the axle bearing of the Shutter backward and fasten the screws 9 Push the Shutter motor backward and fasten the screws on the side of the Shutter motor 10 Attach the metal sheet cover on the machine 11 Plug in the power plug of the Shutter motor 12 The replacement of the Shutter belt is fini...

Page 72: ...cience IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 Replaceejectorrodmodule 1 Screw off the 20 screws 2 5mm hex wrench on the covers at both sides of the Piston module 1 1 ...

Page 73: ...or rod Note that the springs screws and pads may fall off the machine 3 Move the old ejector rod module down to detach it from the machine 4 Replace the old ejector rod module with a new one Please move the new ejector rod module up from the bottom of the Piston module to install it 5 Attach the springs screws and pads 6 The replacement of the ejector rod module is finished 2 2 ...

Page 74: ...72 RBCBioscience IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 ReplacePiston 1 Screws off the screws on the covers at both sides of the Piston module 1 1 ...

Page 75: ...IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 2 Push the V axis down with your hands 3 Screws off the 8 screws 2 5mm hex wrench on the assistant costal plate of the Piston module 3 ...

Page 76: ...nceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 4 Screws off the 8 screws on the fixing pad of the Piston module 4 screws at the inner side 2 5mm hex wrench and 4 screws at the outer side special 2 5mm hex wrench 4 B 4 A ...

Page 77: ...75 RBCBioscience IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 5 Detach the fixing pad from the machine 5 ...

Page 78: ...m hex wrench to replace the damaged Piston with a new one 7 Fasten the 8 screws 4 screws at the inner side and 4 screws at the outer side on the fixing pad of the Piston module 8 Fasten the screws on the assistant costal plate of the Piston module 9 Attach the protection covers on both sides of the Piston module 10 After the replacement is finished please perform Piston Test 6 ...

Page 79: ...rp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 Replaceheatermodule 1 Please make sure the instrument is turned off 2 Remove the maintenance cover 3 Detach the temperature probe of the heater module from the machine 10mm wrench 3 ...

Page 80: ...78 RBCBioscience IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 4 Detach the connection wires of the heater from the machine 4 ...

Page 81: ...79 RBCBioscience IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 5 Detach the wires of the protection switch on the heater from the machine 5 ...

Page 82: ...eHF48ServiceManual Revised February 2014 Ver 2014 2 6 Screw off the 4 screws 2 5mm hex wrench above the heater module 7 Screw off the fixing screws on the heater module and replace the heater module 8 The replacement of the heater module is finished 6 ...

Page 83: ...ff 2 Open the top cover 3 Screw off the screws 5mm hex wrench on the cylinder above the top cover 4 Screw off the screws 5mm hex wrench at the end You can only replace the nitrogen cylinders one at a time 5 Replace the old nitrogen cylinder with a new one 6 Repeat the same steps to replace the nitrogen cylinder on the other side 7 The replacement of the nitrogen cylinders is finished 3 4 ...

Page 84: ...82 RBCBioscience IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 Maintenance Engineeringsoftware ...

Page 85: ...Bioscience IssuedBy RBCBioscienceCorp MagCoreHF48ServiceManual Revised February 2014 Ver 2014 2 Softwareinstallation 1 Click setup exe 2 Select next 5 The installation is finished 3 Select next 4 Select next ...

Page 86: ...ction port number of the USB wire is COM in the device manager 4 Open the engineering software 5 Change it to the port number on the USB connection wire and turn on the power Now the connection icon should show connected 6 Select 6a AUTO TAB PAGE PM operation item 6b Initinal Select 6c PM Start Button 6d confirm reset P2P command 7 Turn off the power 6a 6b 6c DetachtheRS232wirefrom theinstrumentan...

Page 87: ...g software 10a press HOME button 11 Now the Y axis will move up slowly to measure the distance 12 Please record the measured values after the measurement is finished 13 Select the X tab in the engineering software 13a press HOME button 14 Now the X axis will move up slowly to measure the distance 15 Please record the measured values after the measurement is finished 16 Cut off the power and repeat...

Page 88: ...make sure whether accuracy of the machine is shifted before inputting the home distance 2 Prepare the 4 values Y a X a Y b X b measured by the previous step Test home distance 3 Turn on the power 4 Input the values Y a into the Y tab s 4a column 4b press extension 4c press write in input input write in press extension press extension press extension write in 4a 5a 6c 4b 5b 6b 4c 5 Input the values...

Page 89: ... the operating area A Holder motor for the operating area B DC motor controller Solid state relay Programmable controller PLC I O mixed module Y axis stepping motor driver V axis stepping motor driver Temperature controller host Power supply X axis servo motor controller Temperature controller expansion DC control terminal Shutter motor ...

Page 90: ...TEL 886 2 8912 1200 FAX 886 2 8912 1300 15F No 15 QiaoheRd ZhongheDist NewTaipeiCity235029 Taiwan http www rbcbioscience com ...

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