43
g
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
Disconnect electric power to the washer before servicing.
Never start the washer with any guards/panels removed.
Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
W003
37989
NOTE: Starting with Serial No. 9604069377, the
two dowel pins in the transmission cover were
removed. A transmission pin tool, Part No. 305P4,
must be used to align the cover and case when
reassembling the transmission after repair. The
transmission pin tool must be used in sets of two
and placed in the same holes that the dowel pins
were in. Both transmission pin tools must be left
in place until all eight screws and nuts have been
installed and tightened firmly, then remove the
two pins.
m.Carefully place transmission cover over top
of transmission case. Make sure holes in
cover line up with holes in case, and marked
edges of two halves are aligned.
n. Carefully lower cover onto case.
o. Secure two transmission halves together,
using eight screws removed during
disassembly. Tighten eight screws evenly.
p. Remove complete transmission assembly
from vise.
q. Apply anti-seize compound, No. 27604P, to
smooth area of both transmission tubes that
will be contacting upper and lower bearings,
Figure 44.
g. Place internal gear into transmission case.
Make sure guide pin on internal gear fits in
hole on slide.
IMPORTANT: Never install a used internal gear in
a new transmission case. If transmission case
and internal gear are to be reused, be sure they
are used as an original set.
h. Refill transmission case with new No. 27243P
Transmission Oil (one fill).
i. To prevent seal damage, insert input shaft
into cover starting at outer end of cover tube.
IMPORTANT: End of shaft with identification
groove,
Figure 45, must be facing outward. This is
the end that will mate with helix.
j. Install drive pinion, flat washer, lockwasher
and special screw onto input shaft.
NOTE: Use a thread locking compound on threads
of special screw to prevent screw from loosening
on shaft.
IMPORTANT: Be sure mating surfaces of
transmission cover and case are free of oil or any
other foreign material.
k. Place reduction gear on stub shaft of cover
and install screw and washer.
l. Apply a bead of sealant, No. 37577P, (or
permatex ultra blue) on mating surface of
transmission case.
IMPORTANT: Bead of sealant should be no more
than one sixteenth inch in diameter.
DO NOT
allow any sealant to contact edges of internal
gear (sealer may damage moving parts).
