36
Raypak, Inc.
HTC# 059105-00D
staGInG BoIler operatInG settInGs
reaction time
Adjustable from 1 to 10 minutes
Default: 2 minutes
Button:
MENU/<System Settings>/<More Settings>/<Stage Settings>/Reaction Time
• It is the amount of time it takes a single stage to affect the system.
• After the control turns on a stage trying to meet the set point, it will not turn on another
stage until the Reaction Time has elapsed.
• To determine the optimum time, start with a hot system. Then, turn on a single stage and
calculate how long it takes until the system temperature begins to respond to that stage.
That period should be set as the Reaction Time.
- STAGE SETTINGS -
Reaction Time 2min
Minimum Runtime
2min
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-- REACTION TIME --
2 min
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SAVE
Minimum runtime
Adjustable from 1 to 60 minutes
Default: 2 minutes
Button:
MENU/<System Settings>/<More Settings>/<Stage Settings>/Min Runtime
• This is the minimum amount of time any stage will run.
• For the lowest stage of a unit, the Minimum Runtime starts after the purge cycle.
• The Runtime does not apply to the last stage online. The Last Stage Hold applies in that
case.
• Initially, set the Minimum Runtime to half the Reaction Time.
• If the system tends to overshoot, reduce the Minimum Runtime. However, if boilers tend to
short cycle, increase the Minimum Runtime.
- MINIMUM RUNTIME -
2 min
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SAVE
avoiding conflicting Boiler limits
The temperature limits set on the boilers MUST be set considerably higher than the
TempTracker mod+ Hybrid's Set Point for the reasons detailed below.
• The TempTracker mod+ Hybrid sensor is located in a common header some distance from
the boilers.
• As the temperature rises in the header and before reaching the sensor location, energy is
dissipated. Therefore, the temperature in the header could be lower than that registered by
boiler sensors.
• In addition to the normal drop experienced between the boiler’s temperature and that
read by the TempTracker mod+ Hybrid sensor, the Last Stage Hold setting must be
accounted for. The boiler limit must be set above the Set Point PLUS the Last Stage Hold
PLUS the normal drop experienced in the piping.
• Using the previous example of a 10°F Last Stage Hold with a 160°F Set Point, the boilers’
limits must be set enough over 170°F to prevent the boilers’ internal limits being reached.
In this situation, the boiler high limit should be set higher than 180°F to prevent erratic
operation.
WarnInG
The temperature limits set on
the boilers must be higher than
the TempTracker mod+ Hybrid
Max Water Temp. Read the
left section for details that will
prevent erratic system operation.