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Raven Sidekick Pro ISO, Installation & Operation Manual

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Raven Sidekick Pro ISO Installation & Operation Manual Download Page 9

CHAPTER

2

P/N 016-0171-509 Rev. E

5

CHAPTER 2

INTRODUCTION

SYSTEM OVERVIEW

The Raven Sidekick Pro™ ISO injection system is designed to provide efficient and accurate application of liquid 

chemicals applied from an injection module. Using a separate injection module, or tank, eliminates mixing 

chemicals and reduces chemical waste, and simplifies equipment care and maintenance.

Sidekick Pro ISO provides connectivity to a ISOBUS system to allow an existing ISO Universal Terminal (UT) display 

(such as a Viper 4) to control the rate of the chemical injection system.

After proper installation and calibration of the injection system and a UT display, including a target rate for the 

carrier and injected chemicals, the operator enables the product control system and the control console will 

automatically maintain the flow regardless of vehicle speed or active boom sections.

Performance of the ISOBUS injection system relies upon proper installation and maintenance of the complete 

sprayer system. Please review this manual before installing or operating this system to help ensure proper setup 

and follow instructions provided for proper care and maintenance of the injection system.

NOTE:

The Raven Sidekick Pro™ ISO injection systems are not compatible with John Deere Spray Ready 

application equipment.

INJECTION SYSTEM COMPONENTS

The direct injection system consists of:
• ISOBUS based virtual terminal (UT) display (not provided)
• Appropriate cabling and plumbing
• Sidekick Pro ISO injection pump
• In-line mixer
• Cabling required to connect the injection system components and existing ISOBUS
• Check valves
• Raven ISOBUS product control node for carrier rate control and to relay section status to the Sidekick Pro ISO 

node.

Summary of Contents for Sidekick Pro ISO

Page 1: ...Sidekick Pro ISO Installation Operation Manual P N 016 0171 509 Rev E 07 17 E29803 Copyright 2017 ...

Page 2: ...nsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee the accuracy integrity continuity or ava...

Page 3: ...k Pro ISO Pump 20 Sidekick Pro ISO Injection System Plumbing 22 Plumb the Sidekick Pro ISO Pump 22 Plumb the Sidekick Pro ISO Closed Calibration System 23 Plumb the Recommended Pump Rinse System 24 ISOBUS and Power Connections 26 Best Installation Practices 26 Sidekick Pro ISO CANbus Connection 29 Verify Installation of the Sidekick Pro ISO 30 Chapter 4 Calibration 31 Detecting and Addressing the ...

Page 4: ...Pump Status 54 Run Time Data 54 Product Information Screen 55 Motor Control Node LED Status Indicators 56 Alarms 57 Chapter 7 System Maintenance 59 Maintenance and Cleaning 59 Check Valve O Rings 60 Pump Cam and Bearing 62 Piston Seal Replacement 62 Seasonal Maintenance and Storage 64 Chapter 8 Replacement Parts 67 Sidekick Pro Injection Module Parts 67 Sidekick Pro ISO Pump Replacement Parts 68 I...

Page 5: ...other individuals The equipment operator is responsible for disabling the system when a safe working distance has diminished Review the operation and safety instructions included with the implement and or controller CHEMICAL HANDLING AND SAFETY Chemicals used in agricultural applications may be harmful to your health or the environment if not used responsibly Review the safe effective and legal us...

Page 6: ...he job being performed and avoid loose fitting clothing while working on or near moving components Keep long hair away from moving components INSTRUCTIONS FOR WIRE ROUTING The word harness is used to mean all electrical leads and cables bundled and unbundled When installing harness secure it at least every 30 cm 12in to the frame Follow existing harness as much as possible and use these guidelines...

Page 7: ...move Protect harnesses from Foreign objects such as rocks that may fall or be thrown by the unit Buildup of dirt mud snow ice submersion in water and oil Tree limbs brush and debris Damage where service personnel or operators might step or use as a grab bar Damage when passing through metal structures IMPORTANT Avoid directly spraying electrical components and connections with high pressure water ...

Page 8: ...CHAPTER 1 4 Sidekick Pro ISO Installation Operation Manual ...

Page 9: ...and the control console will automatically maintain the flow regardless of vehicle speed or active boom sections Performance of the ISOBUS injection system relies upon proper installation and maintenance of the complete sprayer system Please review this manual before installing or operating this system to help ensure proper setup and follow instructions provided for proper care and maintenance of ...

Page 10: ...ures the pump is correctly primed and ready for operation when the operator is ready to apply product PUMP CALIBRATOR The pump calibrator provides a quick tool to check pump efficiency and verify that the pump is ready for operation FIGURE 1 Pump Calibrator FAST RATE RESPONSE High precision sensing allows the Sidekick Pro ISO direct injection pump to dynamically lock onto the target rate while the...

Page 11: ...ted from the control console in the vehicle cab See the Calibrate the Injection Pump section on page 44 for a detailed calibration procedure The calibration status LED light will flash when the calibration sensor registers a metallic object by the switch Pass the metal object past the sensor to initiate a pump calibration FIGURE 2 Motor Control Node Calibration Sensor SYSTEM DIAGNOSTICS Enhanced d...

Page 12: ...al Acting at 0 750 in Dia 1 910 cm Maximum Stroke Length 0 390 in 0 99 cm Flow Output Range P N 063 0173 402 5 200 oz min 1 5 59 dl min P N 063 0173 403 1 40 oz min 0 3 11 8 dl min Maximum Operating Pressure 150 PSI 1034 kPa Maximum Power Required 1 4 HP Maximum Recommended Suction Lift 2 ft 0 6 m Inlet and Outlet Plumbing Mates with Banjo M100 Flange and 3 4 Female NPT Wetted Parts Polypropylene ...

Page 13: ...2 P N 016 0171 509 Rev E 9 INTRODUCTION FIGURE 3 Sidekick Pro ISO Injection Pump Dimensions NOTE 5 200 oz min pump shown Basic dimensions are the same for 1 40 oz min pump ...

Page 14: ...APTER 2 10 Sidekick Pro ISO Installation Operation Manual FIGURE 4 Sidekick Pro ISO Injection Pump Dimensions Cont NOTE 5 200 oz min pump shown Overall length of 1 40 oz min pump is 13 25 inches 33 66 cm ...

Page 15: ... help shape the future of our product documentation and the overall service we provide We appreciate the opportunity to see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better To serve you best please send an email with the following information to techwriting ravenind com Sidekick Pro ISO Installation Operation Manual P N 016 0171 50...

Page 16: ...CHAPTER 2 12 Sidekick Pro ISO Installation Operation Manual ...

Page 17: ...Plumb the Sidekick Pro ISO pump and injection lines into the main carrier line at point of injection See page 22 5 Install the closed calibration system See page 23 6 Plumb the recommended rinse system See page 24 7 Connect the Sidekick Pro ISO injection pump to CANbus See page 26 8 Connect the Sidekick Pro ISO pump to source of electrical power See page 26 The following sections provide detailed ...

Page 18: ...eter by minimizing exposure to corrosive chemicals to the flow meter components Check valves should be used in both the carrier and injection lines to prevent back flow and contamination of carrier and chemical reservoirs An in line mixer should be installed after the point of injection to ensure even mixing of the injected product The following options are available for setting up the point of in...

Page 19: ...fold Use Figure 5 on page 17 to determine proper sizing of the in line mixer Use Table 1 Check Valve Sizing and Selection Chart on page 16 to determine proper sizing of the carrier check valve 5 Install a Raven 12 PSI chemical injection check valve P N 333 0011 102 to the injection line in front of the point of injection to prevent back flow to the chemical reservoir NOTE It is important to flush ...

Page 20: ...nd has 0 046 bleed hole Verify the check valve is installed with the flow arrow pointing in the direction of flow through the valve 333 0011 100 1 2 F 1 2 M N A Injection Point Check Valvec c 102 Identifier Rated for 12 PSI 82 7 kPa Verify the check valve is installed with the flow arrow pointing in the direction of flow through the valve 333 0011 102 1 2 F 1 2 M N A Carrier Check Valve 333 0011 0...

Page 21: ...1 6 7 67 1 66 67 3 3 12 9 9 1 8 1 32 3523 1 77 1 6 7 67 1 66 67 3 3 12 9 9 1 8 1 67 1 66 67 25 1 12 9 9 1 8 1 32 3523 1 9 9 1 8 0 1 2 1 77 1 6 1 67 1 66 67 9 9 1 8 0 1 2 1 77 1 6 1 67 1 66 67 9 9 1 8 0 1 2 1 77 1 6 1 67 1 66 67 12 9 9 1 8 5 9 6 7 2 1 1 0 5 6 7 21 57 6 0 5 6 35 6685 523 2 36 30 7 5 7 6 5283 2 0 56 9 35 6685 523 2 36 30 7 5 5 5 72 35 6685 523 96 2 5 7 57 ...

Page 22: ...o connect the injection system with an existing tank on the vehicle or purchased separately Mount the injection module platform in an area close to the boom valve manifold This minimizes the volume of chemical in the injection line between the pump and point of injection and allows for more accurate control of the injected chemical Verify that the hand valves and drain are accessible in the select...

Page 23: ...4 Gallon Injection Module Platform and Tank Dimensions FIGURE 8 50 Gallon Injection Module Platform and Tank Dimensions 42 106 75 cm 28 5 71 12 cm 37 94 cm 62 157 5 26 25 66 68 cm 12 25 31 12 cm 24 61 cm 4 10 2 cm nominal 3 38 8 59 cm nominal 6 75 17 15 ...

Page 24: ...ive measures may be necessary to reduce inlet pressure Reduce the inlet plumbing length Increase the tubing size Mount the Sidekick Pro ISO pump so that the line between the injection pump and chemical supply tank is near level with a slight incline to help relieve air bubbles The line connected to the pump inlet must not raise chemical above 2 ft 0 6 m from the chemical supply tank outlet See Fig...

Page 25: ...mp Mounting and Bracket Orientation NOTE The pump mounting bracket may be rotated to accommodate mounting to a vertical surface however the injection pump must be mounted level with the outlet port perpendicular to the ground Pump Outlet Pump Inlet Pump Mounting Bracket ...

Page 26: ...that may collapse when a vacuum is applied during pump operation The product line should be as straight as possible Avoid low spots in plumbing to ease pump priming and avoid chemical waist STRAINER A strainer with a 20 mesh screen must be installed on the inlet side of the injection pump PUMP OUTLET Connect the pump outlet to the injection check valve at the point of injection Use the following h...

Page 27: ...essed and will cause the pump calibrator to work improperly 3 WAY VALVE A 3 way valve must be plumbed after the closed calibration system to allow chemical to be directed either back to the chemical tank or to the point of injection HOSES Use chemically resistant hose compatible with the chemicals which will be used with the injection system Follow the same hose specifications as described in the ...

Page 28: ...r changing between chemicals The rinse system flushes chemical build up or residues which may collect in the injection pump NOTE Some components of the recommended rinse system may not be available from Raven The following components may be purchased separately and plumbed as shown in Figure 11 on page 25 Clean water supply tank Strainer 80 Mesh 1 2 PSI 3 4 kPa check valve P N 333 0011 087 Appropr...

Page 29: ...3 P N 016 0171 509 Rev E 25 INSTALLATION FIGURE 11 Recommended Injection System Plumbing with Optional Pump Rinse Tank P N 333 0011 102 ...

Page 30: ... connections i e butt connectors In addition to using dielectric grease mount all CAN terminators P N 063 0172 964 with the connector pointing down to avoid collecting water and or chemical Liquids collecting within the terminator can corrode pins and may cause CAN communication issues 2 Connect the power directly to a controlled clean power source 3 Connect the ground directly to the vehicle s ba...

Page 31: ...3 P N 016 0171 509 Rev E 27 INSTALLATION FIGURE 12 Sidekick Pro ISO Injection Pump Cabling with Raven ISO Product Control ...

Page 32: ...CHAPTER 3 28 Sidekick Pro ISO Installation Operation Manual FIGURE 13 Sidekick Pro ISO Injection Pump Cabling with John Deere GreenStar Rate Control ...

Page 33: ...Review the following diagrams for assistance with installation and connection of the injection pump to the CANbus system NOTE The high current power and ground lead wires are larger gauge wire than the logic power and ground leads FIGURE 14 CAN Motor Control and Pump Connection ...

Page 34: ...ation process If these particles get stuck within the injection pump they may cause a significant reduction in pump accuracy Turn the hand valve s to allow the tank to drain without running through the pump or injection plumbing and thoroughly rinse tank prior to testing or running the injection system for the first time 2 Verify all calibration settings for each injection node on the ISOBUS syste...

Page 35: ...oubleshooting to troubleshoot the control node and ISOBUS system 1 Select the UT display menu 2 Locate the ISO injection pump icon in the UT menu similar to the following The UT menu will display a pump icon for each pump detected on the ISOBUS system 3 Select the injection pump icon to display the main product control screen for the selected injection pump NOTE If more than one injection pump is ...

Page 36: ... motor 6 Select the Set Pump Number field on the Product Information screen and select the control channel number to which the pump and chemical tank are assigned The Product Information screen will display the assigned value and the UT menu icon will display the assigned pump number in the menu 7 Repeat this process for each Sidekick Pro ISO Injection Pump connected to the system VIRTUAL TERMINAL...

Page 37: ...desired pump number to calibrate and proceed to the following sections to set up the Sidekick Pro ISO direct injection pump for the first time Raven ISOBUS Interface Screen Required Settings Product Information Pump Number see the Detecting and Addressing the Motor Control Node section on page 31 Product Home Screen Pump Mode section on page 34 Target Rate section on page 34 Tank Volume section on...

Page 38: ...en CAL PRI RNS Manual Auto and Rx NOTE The CAL PRI RNS mode will be used during the pump calibration prime or rinse process Refer to Chapter 5 Operation for information on the manual automatic and Rx pump modes TARGET RATE The programmed target rate for operations is displayed in the Rates area to the right side of the Product Control home screen Enter the desired rate of injected chemical in ounc...

Page 39: ... during field operations to enter the volume of product used to fill the tank This volume is used to calculate the volume remaining in the tank and for the low tank alarm if enabled It is only necessary to enter a non zero value during the initial pump calibration and while verifying the pump installation Review the Verify Installation of the Sidekick Pro ISO section on page 30 for the proper proc...

Page 40: ... high volume pump or 1 40 oz min 0 3 11 8 dl min for the low volume pump METER CAL The meter cal value for the Sidekick Pro ISO injection pump may be found on the label located on the pump motor Enter this value as the initial meter cal in the control console NOTE The meter cal may be adjusted to refine calibration of the chemical injection pump Refer to the Calibrate the Injection Pump section on...

Page 41: ...rom 0 to 9 where 0 is a 5 rate 1 is a 10 rate and 9 is a 90 rate Dead Band Digit The dead band digit is the allowable difference between the target rate and the actual application rate The values range from 1 to 9 where 1 equals 1 difference and 9 equals 9 of the difference VALVE CAL 2 The valve cal 2 value is not editable by the vehicle operator A customer service key is required to modify this v...

Page 42: ...igation and calibration of the pressure transducer or pressure display 1 Turn off the injection pump and product control system and ensure there is no pressure at the pump outlet port 2 Select or display the set up screens for the correct product 3 Verify no product pressure is in the injection lines 4 Enter a value of zero for the pressure calibration value RATE BUMP Enter the desired rate change...

Page 43: ...s option enables or disables a chemical agitator RATIO RATE ENABLE The ratio rate feature configures the selected control channel to apply an injected chemical at a rate proportional to the carrier product flow rate The ratio rate application mode must be enabled via the control console and a ratio rate cal value must be entered for each product controlled in ratio to the carrier NOTE If the off r...

Page 44: ... calculated volume of product remaining in the tank drops below the desired value Enter a value of zero to disable the low tank alarm OFF RATE Enter the percent at which the off rate alarm will activate The off rate alarm activates when the actual rate differs from the target rate by the programmed value for longer than five seconds FER CAL The FER Flow Encoder Ratio cal value is used to set the f...

Page 45: ...t value sets the minimum volume per minute which a product will be applied If the flow meter drops below this setting an alert will be displayed on the UT control console NOTE The injection pump will maintain the current rate when the Low Limit setting is reached ...

Page 46: ...CHAPTER 4 42 Sidekick Pro ISO Installation Operation Manual ...

Page 47: ...correct product node or product number PRIME THE INJECTION PUMP 1 Open the hand valve s between the supply tank and injection pump 2 Set the hand valve on the injection pump outlet to recirculate product back to the supply tank 3 Lift the plunger handle on the pump calibrator to the top of the calibration cylinder 4 Verify the following conditions are present a Vacuum pressure for the injected pro...

Page 48: ...re at any time If the pump fails to prime successfully after the first attempt restart the priming procedure If the pump is still unable to prime successfully refer to Chapter 6 Injection Diagnostics and Troubleshooting for assistance diagnosing issues with the injection system 10 When the display shows the prime complete message touch the Stop Prime button to stop the priming process NOTE Before ...

Page 49: ... 7 kPa b Vacuum pressure for the injected product must be less than 5 5 PSI 37 92 kPa c Injection product pump mode must be set to CAL PRI RNS Calibrate Prime Rinse d Injection pump product master switch must be set to on 5 On the UT display set the pump mode on the main screen to CAL PRI RNS Remove Cover Push Plunger Down Install Cover Calibration Window Tools ...

Page 50: ...t the integrated calibration sensor twice Use an object such as a screw driver or spare bolt 10 When the display shows the calibration complete message touch the Stop CAL button to stop the calibration process 11 Check the calibrator plunger on the injection pump The black ring on the plunger should stop within the window markings on the calibrator cover if the pump calibration is successful If th...

Page 51: ...l operation of Sidekick Pro ISO and controlling an injected chemical in the manual automatic and Rx modes NOTE Perform pump priming and calibration checks before beginning to apply an injected chemical Be sure to verify console calibration settings for each injection pump before operating the Sidekick Pro ISO pump s SETTING THE PUMP FOR FIELD OPERATION 1 Check injection system hand valves and ensu...

Page 52: ...rol Home screen 1 Select the UT display menu 2 Locate the ISO injection pump icon in the UT menu similar to the following NOTE The UT menu will display a pump icon for each pump detected on the ISOBUS system 3 The Product Control Home screen will be displayed Soft Keys Master Switch Rate Increase Rate Decrease Tools Product Totals Rates Area Speed Display Carrier and Injection Pressure Display Che...

Page 53: ... chemical pressure for the selected injection pump for reference during field operations The injection pressure is monitored at the pump outlet port SECTION STATUS DISPLAY The status of sections configured with the ISO product control system is displayed on the injection Product Control Home screen for reference If the pump mode is set to automatic during field operations the Sidekick Pro ISO will...

Page 54: ... The field volume and area tallies are intended to track the operation in a single field or over the course of the days operations while the total volume and area tally may be used over a full application season To access the Product Totals screen on the UT display 1 Select the UT display menu 2 Locate the ISO injection pump icon in the UT menu similar to the following NOTE The UT menu will displa...

Page 55: ...he product total in the field tallies area displays the volume of product applied since the field totals were last reset RESET FIELD TALLIES Touch the reset button in the field tallies area to reset the field totals for the next field or job area TOTAL TALLIES AREA TOTAL AREA The area total in the total tallies area displays the total field area covered since the totals were last reset TOTAL PRODU...

Page 56: ...our and the current flow rate for the selected pump control channel is also displayed on the Product Totals screen for reference during field operations These instantaneous readings may be helpful to troubleshoot or diagnose any issues with the injection or product control system or to quickly verify pump operation during active jobs ...

Page 57: ... a service technician to help diagnose issues encountered with the injection system To access the pump diagnostics on the UT display 1 Select the UT display menu 2 Locate the ISO injection pump icon in the UT menu similar to the following NOTE The UT menu will display a pump icon for each pump detected on the ISOBUS system 3 Select the injection pump icon to display the main product control screen...

Page 58: ...R Value The FER flow to encoder ratio value is a tool used in conjunction with the FER Error Cal to identify the relative efficiency of the pump This area displays a value between 0 and 100 Motor RPM The current RPM of the injection pump motor is displayed in this area Modes Description Auto Automatic This mode allows for the injection pump to run at a target application rate oz ac or L ha by comp...

Page 59: ... Injection Pump section on page 43 or the Calibrate the Injection Pump section on page 44 for details on performing these processes NOTE The injection pump should be primed before starting a pump calibration ERROR STATUS AND SOLUTION If any error conditions are encountered during an injected chemical application the error type will be displayed on the Injection Settings screen Refer to Chapter 6 I...

Page 60: ...tes whether the Sidekick Pro ISO node is communicating with the ISOBUS task controller Set Pump Number Selected address for the Sidekick Pro ISO pump MOTOR CONTROL NODE LED STATUS INDICATORS The Sidekick Pro ISO integrated motor control node displays the status of the injection pump with the following node status indicators FIGURE 1 LED Status Indicators Cal Switch State Calibration Switch Flow Sw...

Page 61: ...n 5 seconds Required flow rate is out of range for the injection pump Calculate the volume per minute required for the application and verify rate is within range of the injection pump Low Tank Alarm Chemical supply tank is below the refill threshold level Refill injection chemical supply tank and reset tank level in UT display Flow Error Alarm Flow obstruction in inlet cartridges Perform a pump c...

Page 62: ...nected Faulty boom pressure transducer Replace boom pressure transducer Motor Encoder Alarm No power to pump motor Verify that the high current LED on the injection pump node is lit Pump motor or encoder issue Check motor and encoder connections Disconnect the injection pump node from the pump motor and check that the motor and encoder connections are seated properly If these connections appear so...

Page 63: ...s may require daily maintenance of the injection pump Review best practices with a chemical supplier to ensure the proper frequency of pump maintenance WARNING Always use caution when performing maintenance or servicing an injection pump or system which has been previously pressurized Wear appropriate protective equipment to prevent contact with hazardous chemicals and rinse the chemical system as...

Page 64: ... of a chemical resistant compound and should only be replaced with o rings supplied by a local Raven dealer 4 Disassemble the check valve assemblies as shown in Figure 1 below NOTE Valve assembly contains tension springs and small parts To prevent the loss of parts place the valve assembly inside a clear plastic bag while disassembling 5 Examine the guide spring poppet and poppet o ring for wear p...

Page 65: ...07 0171 459 4 Spring 314 0000 006 4 Spring 314 0000 005 5 Poppet 107 0159 935 5 Guide Poppet 107 0171 092 6 O Ring Viton 219 0007 011b b O Rings included in Pump Seal Kit P N 117 0159 987 6 Stem Poppet 107 0171 447 7 Clip Retainer 107 0171 576 7 O Ring Viton 219 0007 011b 8 Valve Body Discharge 106 0159 621 8 Clip Retainer 107 0171 576 9 O Ring White 219 0002 018b 9 Valve Body Intake 106 0159 719 ...

Page 66: ...SEAL REPLACEMENT The piston seals within the injection pump motor housing should be replaced periodically to keep chemical from seeping into the pump housing The piston seals should be serviced or replaced if chemical begins leaking from the weep hole on the underside of the pump housing NOTE New piston seals are supplied in the Pump Seal Kit P N 117 0159 987 available through a local Raven dealer...

Page 67: ...cket head screws 4 Loosen the four socket head screws securing each pump head to the crank case 5 Carefully remove the pump heads While removing the pump heads take care not to damage the exposed finish on the piston during disassembly Item Description Raven P N Qt 1 O Ring Viton 219 0002 015 4 2 O Ring Compound 117965 80 219 0007 117 2 3 Seal 3 4 Slipper 219 0000 125 2 Piston Bearing 2 Places 1 4...

Page 68: ...nstalled use a small amount of additional grease on the o ring to help hold it in place d Install the pump head to the pump assembly e Repeat the above steps to install the remaining pump head 10 Tighten socket head screws to the torque specified in Figure 4 on page 63 SEASONAL MAINTENANCE AND STORAGE Perform the following procedure before storing the injection pump for long periods NOTE Failure t...

Page 69: ...re to reinstall the intake and discharge valves into the correct ports on the injection pump 6 Perform the procedure described in the Pump Cam and Bearing section on page 62 to service the cam and bearing 7 Recirculate a 50 water and automotive antifreeze mixture through the injection pump to check pump operation after reassembly as well as prevent freezing of pump components CAUTION Chemical resi...

Page 70: ...CHAPTER 7 66 Sidekick Pro ISO Installation Operation Manual ...

Page 71: ...CHAPTER 8 P N 016 0171 509 Rev E 67 CHAPTER8REPLACEMENT PARTS SIDEKICK PRO INJECTION MODULE PARTS FIGURE 1 Injection Module Components ...

Page 72: ...ct with hazardous chemicals and rinse the chemical system as instructed by the chemical manufacturer prior to performing maintenance Plumb to point of injection check valve Pump Flow Monitor Switch P N 063 0173 492 Requires adapter cable P N 115 0172 110 to mate with weather pack connector Plumb to Chemical Tank Recirculation Check Valve P N 333 0011 100 Pump Pressure Transducer P N 422 0000 090 N...

Page 73: ...ing process offers a general overview of calibrating or resetting the Sidekick Pro ISO pump pressure transducer Refer to the operation manual for the specific control console for detailed navigation and calibration of the pressure transducer or pressure display 1 Select or display the set up screens for the correct product 2 Turn off the injection pump and product control system and ensure no prod...

Page 74: ...n the vacuum switch body two or three quarter turns to secure the vacuum switch NOTE Do not over tighten the pressure transducer Overtightening the pressure transducer may damage the pump head 7 Be sure to replace the protective cover over the flow switch before operating the pump INJECTION PUMP FLOW MONITOR SENSOR Perform the following procedure to replace the flow monitor sensor P N 063 0173 492...

Page 75: ...e that the sensor bracket stays properly aligned during the rest of the process The gauge tool may be removed once the sensor lock nut is tightened 7 Thread the new flow monitor sensor into the pump head until the sensor body contacts the pump head 8 Tighten the sensor assembly a partial turn until the line on the flow monitor sensor is near vertical and the LED is on the left side of the line Do ...

Page 76: ...or body should not be more than 45 off of vertical to ensure maximum sensitivity Once the sensor assembly is properly set and the LED indicator is flashing tighten the sensor lock nut to secure the sensor body to the bracket CHECK VALVE ASSEMBLIES FIGURE 6 Injection Pump Valve Cartridge Replacement Parts Intake Valves P N 063 0173 677 Discharge Valve with Transducer Port P N 063 0173 310 Discharge...

Page 77: ...1 Fitting Plug 107 0171 519 or 107 0171 955a a Plug fitting P N 107 0171 955 is used with check valve assemblies P N 063 0173 310 1 Fitting Plug 107 0171 519 2 O Ring 219 0002 912 2 O Ring 219 0002 912 3 Guide Poppet 107 0159 934 3 Retainer Intake 107 0171 459 4 Spring 314 0000 006 4 Spring 314 0000 005 5 Poppet 107 0159 935 5 Guide Poppet 107 0171 092 6 O Ring Viton 219 0007 011b b O Rings includ...

Page 78: ...ck Pro ISO Installation Operation Manual FIGURE 7 Check Valve Spring Retainer Assemblies Intake Valve Assembly P N 063 0173 677 Discharge Valve Assembly P N 063 0172 504 and 063 0173 310 1 Press Down 2 Rotate 90 3 Lift Up ...

Page 79: ...on Module 18 Overview 13 Sidekick Pro ISO Pump 20 Verifying Sidekick Pro 30 M Maintenance 59 Seasonal Maintenance and Storage 64 Modes See Application Modes 47 O Overview 5 Injection System Components 5 P Plumbing 22 Closed Calibration System 23 Recommended Pump Rinse System 24 Sidekick Pro ISO Pump 22 Power Connections 26 R Replacement Parts 67 Check Valve Assemblies 72 Injection Pump Flow Switch...

Page 80: ...Index 76 Sidekick Pro ISO Installation Operation Manual ...

Page 81: ...er s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries WHAT WILL RAVEN INDUSTRIES DO Upon confirmation of the warranty claim Raven Industries will at our discretion repair or replace the defective product and pay for the standard return freight regardle...

Page 82: ... claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation ...

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