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Installation & Service Manual

SCS 360

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Summary of Contents for SCS 360

Page 1: ...Installation Service Manual SCS 360 ...

Page 2: ...Manual Rev B SCS 360 6 96 Order 50 6 20 96 016 0159 543 ...

Page 3: ... SEQUENCE TO CHANGE DATA LOCK 14 6 ENTER MODE SEQUENCE WITH ACTIVATED DATA LOCK 14 INITIAL SYSTEM FIELD TEST 15 PREVENTIVE MAINTENANCE 15 REPLACEMENT PARTS LIST SCS 360 REPLACEMENT PARTS 16 1 AND 1 1 2 POLY CONTROL VALVE REPLACEMENT PARTS 17 RFM 55 FLOW METER REPLACEMENT PARTS 18 WHEEL DRIVE SPEED SENSOR REPLACEMENT PARTS 19 APPENDIXES 1 RIM DRILLING INSTRUCTIONS FOR WHEEL DRIVE SPEED SENSOR MAGNE...

Page 4: ... 0 039 inch 1 centimeter cm 0 394 inch 1 meter m 3 281 feet 1 kilometer km 0 621 mile 1 inch 25 4 millimeters 2 54 centimeters 1 mile 1 609 kilometers PRESSURE 1 psi 6 89 kPa AREA 1 square meter 10 764 square feet 1 hectare ha 2 471 acres 10 000 square meters 1 acre 0 405 hectare 43 560 square feet 1 square mile 640 acres 258 9 hectares GPM Gallons per minute lit min Liters per minute dl min Decil...

Page 5: ...tly in the cab of the vehicle for easy operator use The Magnetic Speed Sensor is mounted on a non drive wheel of the vehicle or on a wheel of the sprayer implement Speedometer Drive Speed Sensors and Radar Speed Sensors are also available The motorized Control Valve and Flow Meter mount directly to the framework of the sprayer Appropriate cabling is furnished for field installation The operator se...

Page 6: ...e four magnets to inside of rim and tighten See Figures 1 2 3 Magnets must be mounted in alternating red black order 4 Mount switch assembly to stationary column with the hardware provided See Figure 1 The switch assembly need not pivot with the wheel 5 Position switch assembly so that as the wheel rotates the magnets pass across the center of the black molded switch assembly See Figures 1 3 6 Cle...

Page 7: ...trol Cable out of the vehicle cab and connect with the Flow Meters 4 Turn MASTER ON OFF switch OFF and route the Red and White battery wires to a 12 volt battery Attach the White wire to the NEGATIVE terminal and the Red wire to the POSITIVE terminal DO NOT CONNECT WIRES TO THE STARTER Secure the battery wires with plastic cable ties DO NOT tie the battery wires close to the existing battery leads...

Page 8: ...6 BATTERY CONNECTIONS FIGURE 5 ...

Page 9: ...unction data CALIBRATION KEYS Used to enter data into the Console to calibrate the system BOOM CAL Length of Boom Select Boom number by using the UP DOWN arrow keys SPEED CAL Determined by Speed Sensor METER FLOW CAL Meter Calibration Number VALVE CAL Valve Response Time FLOW RATE Target Application Rate FUNCTION KEYS Used to Display Data DISTANCE Distance Traveled SPEED Speed of Vehicle TOTAL VOL...

Page 10: ... is mounted as shown in Figure 7 2 Mark initial spot on the ground 3 Drive vehicle straight ahead counting 10 revolutions of the wheel with the mark stopping at the same position as starting 4 Measure distance from start mark to stop mark in inches dm Round off to the nearest whole number Divide this number by 2 If six magnets are used see Appendix 7 5 Write down this SPEED CAL calibration number ...

Page 11: ...ered by depressing the FLOW VALVE CAL key for 5 seconds See definitions below Valve Backlash Digit Controls the time of the first correction pulse after a change in correction direction is detected INC to DEC or DEC to INC Range 1 to 9 1 Short Pulse 9 Long Pulse Valve Speed Digit Controls response time of Control Valve motor CAUTION Running the Control Valve too fast will cause the system to oscil...

Page 12: ...know 1 Nominal Application Pressure ___ PSI kpa 2 Target Application Rate ___ GPA lit ha 3 Target Speed ___ MPH km h 4 Nozzle Spacing ___ inches cm From this information calculate the volume per minute per nozzle as follows GPM lit min GPA lit ha x MPH km h x inches cm 5 940 60 000 EXAMPLE 1 Application Pressure 30 PSI 2 Target Application Rate 20 GPA 3 Target Speed 5 2 MPH 4 Nozzle Spacing 20 inc...

Page 13: ...TERED INTO THE FIRST SIX KEYS Depress the key in which you wish to enter data Depress the ENTER key An E will illuminate in the DATA display Depress the keys correspond ing to the number you wish to enter i e 7 4 3 The numbers will be dis played as they are entered Complete the entry by again depressing the ENTER key ...

Page 14: ...splay SP1 3 Display SP1 wheel drives etc or SP2 radar sensors a Depressing momentarily steps the DATA display from SP1 to SP2 b Depressing momentarily steps the DATA display from SP2 to SP1 4 Selecting SP1 or SP2 a To select SP1 or SP2 step with until desired code is displayed b Momentarily depress the DATA display will now display C Sd 5 Selecting C Sd or C FC a To select C Sd or C FC step with u...

Page 15: ...ALVE CAL settings NOTE To display operating mode US SI TU speed sensor type SP1 SP2 and valve control C Sd C FC depress for 5 seconds and continue holding 2 OTHER DISPLAYS 1 To display TOTAL AREA covered momentarily depress key labelled To zero out this total at any time enter a 0 in this key 2 To display TOTAL VOLUME sprayed momentarily depress key labelled To zero out this total at any time ente...

Page 16: ...in 15 seconds EXAMPLE For 1234 depress and 5 SEQUENCE TO CHANGE DATA LOCK 1 Depress for 5 seconds OLD CODE message will appear 2 Enter 4 digit code within 15 seconds and NEW CODE message will appear Enter 4 digit code within 15 seconds EXAMPLE For 4321 depress and 6 ENTER MODE SEQUENCE WITH ACTIVATED DATA LOCK 1 Depress the key into which you wish to enter data 2 Depress CODE message will appear E...

Page 17: ...huts off the area totalizer 6 Verify area covered and volume used PREVENTIVE MAINTENANCE Preventive maintenance is most important to assure long life of the system The following maintenance procedures should be followed on a regular basis 1 Flush entire system with water after use of suspension type chemicals Failure to clean system can result in crystallization of chemicals which may plug the Flo...

Page 18: ...Connector Plate Assembly 063 0171 167 6 Screw 6 32 UNC x 5 16 in 311 0004 008 7 Enclosure w Inserts 063 0171 135 8 Screw 6 32 UNC 321 0000 085 9 Mounting Bracket 107 0159 007 10 Knob 309 1000 006 11 Internal Lock Washer 313 3000 007 12 Hex Nut 312 1001 014 13 SCS 360 Console 063 0171 164 14 Off Man Auto Switch 412 2011 052 15 Console Control Cable 2 ft 115 0159 737 16 SCS 212 Console 063 0171 169 ...

Page 19: ...haft 1 Valve 019 0159 016 Coupler Shaft 1 1 2 Valve 019 0159 015 6 Seal Tetraseal 219 0000 020 7 Valve Body Mod 1 Valve 019 0159 005 Valve Body Mod 1 1 2 Valve 019 0159 006 8 Butterfly 1 Valve 106 0159 411 Butterfly 1 1 2 Valve 106 0159 414 9 Isolation Flange Assembly 063 0159 457 10 Iso Body Kit 1 Valve Not Shown 117 0159 009 Iso Body Kit 1 1 2 Valve Not Shown 117 0159 010 11 Polarity Reversal Ju...

Page 20: ...ng Viton 219 0002 030 4 RFM 55 Dual O Ring XDCR Assembly 063 0159 749 5 RFM 55 Turbine 117 0159 020 6 Turbine Hub Bearing Assembly 063 0359 563 7 Turbine Stud Assembly 063 0159 570 8 O Ring Viton 219 0000 042 9 Hub Housing w Inserts 063 0159 776 10 Mounting Bracket RFM 55 Not Shown 107 0159 507 Dual O Ring Transducer Kit 117 0159 569 Includes Items 3 4 ...

Page 21: ... 24 ft Standard 063 0171 295 Sensor Ass y 10 ft Turf 063 0159 770 Sensor Ass y 7 1 2 ft 063 0171 149 4 1 2 13 Hex Nut 312 1001 043 5 1 2 Lock Washer 313 1000 028 6 Red Magnet Wheel Kit North 115 0159 622 7 Black Magnet Wheel Kit South 115 0159 623 8 24 ft Speed Sensor Ext Cable Optional Not Shown 115 0159 018 9 12 ft Speed Sensor Ext Cable Optional Not Shown 115 0159 032 ...

Page 22: ... set of drilled holes must be equal within 1 8 3 mm to ensure accuracy of system RIMS WITH SIX HOLE STUD PATTERN Locate the center of the holes to be drilled by using the rim webbing as a guide See Figure 9 Obtain a small piece of wood and cut to fit exactly over the web as shown in Figure 9 Measure the length of the piece of wood and mark the center on one edge Using the center mark on the piece ...

Page 23: ...er of 1000 in key labelled 2 Depress key labelled 3 With small jumper wire or paper clip short between 10 o clock and 6 o clock sockets with a short no short motion This should cause a speed reading to be displayed in the Console Each time a contact is made the DISTANCE total should increment up 1 or more counts 4 If DISTANCE does not count up remove the section of cable and repeat test at connect...

Page 24: ... of one 1 in key labelled 2 Depress key labelled 3 Place BOOM switches ON 4 With small jumper wire or paper clip short between 2 o clock and 6 o clock sockets with a short no short motion Each time a contact is made the TOTAL VOLUME should increment up 1 or more counts 5 If TOTAL VOLUME does not count up remove the section of cable and repeat test at connector next closest to Console Replace defec...

Page 25: ...d turbine and turbine hub in your hand and spin turbine It should spin freely with very little drag 5 If transducer XDCR assembly is replaced or if turbine stud is adjusted or replaced verify the turbine fit before reassembling Hold turbine hub with turbine on transducer Spin turbine by blowing on it Tighten turbine stub until turbine stalls Loosen turbine stud 1 3 turn The turbine should spin fre...

Page 26: ...ision set FLOW VALVE CAL to 100 and pump 100 gallons 378 liters of water 8 To verify Flow Meter calibration fill applicator tank with a predetermined amount of measured liquid i e 250 gallons DO NOT RELY ON GRADUATION NUMBERS MOLDED INTO APPLICATOR TANK Empty the applicator tank under normal operating conditions If the number displayed under TOTAL VOLUME is different from the predetermined amount ...

Page 27: ...25 APPENDIX 6 SYSTEM CABLING ...

Page 28: ...SENSOR Position the six magnets symetrically on the rim of the tire alternating the magnets in red black order To find the new SPEED CAL number take number found in CALCULATING SPEED CAL on page 8 and divide by 3 This is the new SPEED CAL number ...

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Page 31: ...e Coverage Period How Can I Get Service What Will Raven Industries Do What is not Covered by this Warranty Bring the defective part and proof of purchase to your Raven Dealer If your Dealer agrees with the warranty claim the Dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval Upon confirmation of the warranty claim Raven Industries will at...

Page 32: ...Industries Inc All rights reserved under copyright laws SCS 360 Installation Service Manual P N 016 0159 543 Rev B 2 09 Raven Industries Toll Free U S and Canada 800 243 5435 Applied Technology Division or Outside the U S 1 605 575 0722 P O Box 5107 Fax 605 331 0426 Sioux Falls SD 57117 5107 www ravenprecision com atdinfo ravenind com ...

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